AC9115T是针对钛合金车削开发的新一代 PVD 涂层材质,适用于钛合金的通用车削、连续切削及轻断续切削。该牌号通过 WC 基体成分与涂层的结合,有效抑制了与钛合金的化学反应,大幅提高了耐磨性,在钛合金车削加工中可实现较长的刀具寿命,是钛合金车削的推荐选择。
核心定位
AC9115T 是钛合金通用车削的推荐材质,适用于 S 类(钛合金) 的通用车削、连续切削及轻断续切削。其核心优势在于通过在基体中采用 WC 成分,有效抑制了与钛合金的化学反应,大幅提高了耐磨性;配合涂层技术,在钛合金车削加工中实现了较长的刀具寿命,对提高生产效率和降低加工成本有很大帮助。
适用工艺:车削(Turning),包括外圆车削、端面车削、镗孔等
适用材料:钛合金(Ti-6Al-4V 等),以及部分耐热合金
适用工况:通用加工、连续切削、轻断续切削
核心定位关键词:钛合金通用车削、PVD 涂层、WC 基体、高耐磨性
涂层技术与基体特点
AC9115T核心技术要点:
| 技术维度 | 详细说明 |
|---|---|
| 基体技术 | WC(碳化钨)基体成分:通过在基体中采用 WC 成分,有效抑制了与钛合金的化学反应,大幅提高了耐磨性 |
| 涂层类型 | PVD 涂层(物理气相沉积) |
| 涂层特点 | 摩擦系数较低;优异的抗粘附性能,显著抑制切屑黏结 |
| 性能表现 | 耐磨性为传统无涂层材质的 3 倍;刀具寿命为传统无涂层材质的 2 倍 |
工艺优势:
较好的耐磨性,适合钛合金高速车削
较好的抗粘附性,抑制积屑瘤产生
刃口可靠性较高,适合连续至轻断续切削
刀具寿命较长,可降低换刀频次
有助于提高生产效率和降低加工成本
应用领域
该牌号适用于以下材料的车削加工场景:
| 材料类别 | 材料举例 | 应用说明 |
|---|---|---|
| 钛合金(主要应用) | Ti-6Al-4V、纯钛等 | 钛合金通用车削、连续切削、轻断续切削 |
| 耐热合金(次要应用) | — | 部分耐热合金的车削加工 |
典型应用场景:
飞机产业的钛合金零部件车削加工
医疗行业的钛合金植入物及手术器械加工
钛合金棒材、管材的外圆和端面车削
钛合金零件的批量生产
典型行业:航空航天、医疗器械、汽车工业、能源装备
相关刀片型号
| 编号 | 型号 | 牌号 |
| 284873 | CCGT09T301MN-SI AC9115T | AC9115T |
| 284904 | CCGT09T302MN-SI AC9115T | AC9115T |
| 284874 | CCGT09T304MN-SI AC9115T | AC9115T |
| 284905 | CCMT09T304N-SU AC9115T | AC9115T |
| 284906 | CCMT09T308N-SU AC9115T | AC9115T |
| 284842 | CNMG120402N-SU AC9115T | AC9115T |
| 284843 | CNMG120404N-EF AC9115T | AC9115T |
| 284844 | CNMG120404N-EG AC9115T | AC9115T |
| 284845 | CNMG120404N-EX AC9115T | AC9115T |
| 284907 | CNMG120404N-GU AC9115T | AC9115T |
| 284908 | CNMG120404N-SU AC9115T | AC9115T |
| 284846 | CNMG120404N-UP AC9115T | AC9115T |
| 284848 | CNMG120408N-EF AC9115T | AC9115T |
| 284849 | CNMG120408N-EG AC9115T | AC9115T |
| 284851 | CNMG120408N-EM AC9115T | AC9115T |
| 284850 | CNMG120408N-EX AC9115T | AC9115T |
| 284847 | CNMG120408N-GU AC9115T | AC9115T |
| 284909 | CNMG120408N-SU AC9115T | AC9115T |
| 284852 | CNMG120408N-UP AC9115T | AC9115T |
| 284853 | CNMG120412N-EF AC9115T | AC9115T |
| 284854 | CNMG120412N-EG AC9115T | AC9115T |
| 284910 | CNMG120412N-EM AC9115T | AC9115T |
| 284855 | CNMG120412N-EX AC9115T | AC9115T |
| 284911 | CNMG120412N-GU AC9115T | AC9115T |
| 284912 | CNMG120412N-SU AC9115T | AC9115T |
| 284856 | CNMG120412N-UP AC9115T | AC9115T |
| 284857 | CNMG160612N-EG AC9115T | AC9115T |
| 284858 | CNMG160616N-EG AC9115T | AC9115T |
| 284897 | DCGT070201MN-SI AC9115T | AC9115T |
| 284898 | DCGT070202MN-SI AC9115T | AC9115T |
| 284899 | DCGT070204MN-SI AC9115T | AC9115T |
| 284913 | DCGT11T301MN-FF AC9115T | AC9115T |
| 284914 | DCGT11T301MN-SI AC9115T | AC9115T |
| 284915 | DCGT11T301MN-SL AC9115T | AC9115T |
| 284916 | DCGT11T302MN-FF AC9115T | AC9115T |
| 284878 | DCGT11T302MN-SI AC9115T | AC9115T |
| 284917 | DCGT11T302MN-SL AC9115T | AC9115T |
| 284918 | DCGT11T304MN-FF AC9115T | AC9115T |
| 284879 | DCGT11T304MN-SI AC9115T | AC9115T |
| 284919 | DCGT11T304MN-SL AC9115T | AC9115T |
| 284880 | DCGT11T308MN-SI AC9115T | AC9115T |
| 284920 | DCMT11T302N-GU AC9115T | AC9115T |
| 284921 | DCMT11T302N-LU AC9115T | AC9115T |
| 284875 | DCMT11T302N-SU AC9115T | AC9115T |
| 284922 | DCMT11T304N-GU AC9115T | AC9115T |
| 284923 | DCMT11T304N-LU AC9115T | AC9115T |
| 284876 | DCMT11T304N-SU AC9115T | AC9115T |
| 284924 | DCMT11T308N-GU AC9115T | AC9115T |
| 284925 | DCMT11T308N-LU AC9115T | AC9115T |
| 284877 | DCMT11T308N-SU AC9115T | AC9115T |
| 284926 | DNGG150404N-EF AC9115T | AC9115T |
| 284927 | DNGG150408N-EF AC9115T | AC9115T |
| 284928 | DNMG150402N-SU AC9115T | AC9115T |
| 284894 | DNMG150404N-EF AC9115T | AC9115T |
| 284895 | DNMG150404N-EG AC9115T | AC9115T |
| 284896 | DNMG150404N-EX AC9115T | AC9115T |
| 284929 | DNMG150404N-SU AC9115T | AC9115T |
| 284859 | DNMG150408N-EF AC9115T | AC9115T |
| 284860 | DNMG150408N-EG AC9115T | AC9115T |
| 284862 | DNMG150408N-EM AC9115T | AC9115T |
| 284861 | DNMG150408N-EX AC9115T | AC9115T |
| 284930 | DNMG150408N-SU AC9115T | AC9115T |
| 284931 | DNMG150412N-EM AC9115T | AC9115T |
| 284932 | DNMG150412N-SU AC9115T | AC9115T |
| 284863 | DNMG150608N-EF AC9115T | AC9115T |
| 284864 | DNMG150608N-EG AC9115T | AC9115T |
| 284865 | DNMG150608N-EM AC9115T | AC9115T |
| 284892 | RCMT1204M0N-RET AC9115T | AC9115T |
| 284893 | RCMT1606M0N-RET AC9115T | AC9115T |
| 284870 | SNMG120412N-EG AC9115T | AC9115T |
| 284871 | SNMG150616N-EG AC9115T | AC9115T |
| 284872 | TNMG160402N-SU AC9115T | AC9115T |
| 284933 | VBGT110301MN-SI AC9115T | AC9115T |
| 284934 | VBGT110302MN-SI AC9115T | AC9115T |
| 284935 | VBGT110304MN-SI AC9115T | AC9115T |
| 284936 | VBGT160402MN-SI AC9115T | AC9115T |
| 284902 | VBGT160404MN-SI AC9115T | AC9115T |
| 284903 | VBGT160408MN-SI AC9115T | AC9115T |
| 284881 | VBMT110308N-LU AC9115T | AC9115T |
| 284882 | VBMT110308N-SU AC9115T | AC9115T |
| 284883 | VBMT160404N-SU AC9115T | AC9115T |
| 284884 | VBMT160408N-SU AC9115T | AC9115T |
| 284900 | VCGT110301MN-SI AC9115T | AC9115T |
| 284901 | VCGT110302MN-SI AC9115T | AC9115T |
| 284937 | VCGT110304MN-SI AC9115T | AC9115T |
| 284938 | VCGT160402MN-SI AC9115T | AC9115T |
| 256129 | VCGT160404MN-SI AC9115T | AC9115T |
| 284888 | VCGT160408MN-SI AC9115T | AC9115T |
| 284885 | VCMT160404N-GU AC9115T | AC9115T |
| 284886 | VCMT160404N-SU AC9115T | AC9115T |
| 284887 | VCMT160408N-LU AC9115T | AC9115T |
| 284939 | VCMT160408N-SU AC9115T | AC9115T |
| 284940 | VNGG160402N-EF AC9115T | AC9115T |
| 284941 | VNGG160404N-EF AC9115T | AC9115T |
| 284866 | VNMG160404N-EF AC9115T | AC9115T |
| 284867 | VNMG160404N-EG AC9115T | AC9115T |
| 284868 | VNMG160404N-EX AC9115T | AC9115T |
| 284942 | VNMG160404N-SU AC9115T | AC9115T |
| 284943 | VNMG160408N-EF AC9115T | AC9115T |
| 284944 | VNMG160408N-EG AC9115T | AC9115T |
| 284869 | VNMG160408N-EX AC9115T | AC9115T |
| 284945 | VNMG160408N-SU AC9115T | AC9115T |
| 284889 | WNMG080408N-EF AC9115T | AC9115T |
| 284890 | WNMG080408N-EG AC9115T | AC9115T |
| 284891 | WNMG080408N-EM AC9115T | AC9115T |
| 284946 | WNMG080408N-EX AC9115T | AC9115T |