ACP200 是针对钢材通用铣削开发的 PVD 涂层材质,适用于一般钢、碳钢、合金钢及模具钢的铣削加工。该牌号通过涂层与微粒强韧母材的配合,具有较好的耐磨性和抗崩刃性,在从连续到轻断续的切削条件下可实现较为稳定的加工,是钢材通用铣削的推荐材质之一。
核心定位
ACP200 是 ACP 系列铣削材质中钢材通用加工的核心牌号,适用于 P 类(钢件) 的通用铣削加工,覆盖从连续切削到轻断续切削的多种应用。其特点在于采用纳米级的 TiAlN 和 AlCrN 超多层 PVD 涂层膜,搭配微粒强韧母材,耐崩损性和耐磨损性之间平衡性较好的通用材质,在钢材的通用铣削中表现较为稳定,可实现较长的刀具寿命。
适用工艺:铣削(Milling),包括方肩铣、面铣、槽铣、型腔铣、高进给铣削等
适用材料:一般钢、碳钢、合金钢、模具钢(适用硬度范围 45 HRC 以下)、工具钢(退火状态)
适用工况:连续切削、轻断续切削;粗加工、半精加工、精加工
核心定位关键词:钢材通用铣削、PVD 涂层、兼顾耐磨与抗崩刃、通用性强
涂层技术与基体特点
ACP200 核心技术要点:
| 技术维度 | 详细说明 |
|---|---|
| 涂层类型 | PVD 涂层(物理气相沉积) |
| 涂层结构 | 由纳米级 TiAlN(氮铝钛)与 AlCrN(氮铬铝) 超薄涂层交替排列,多达约 1000 层 组合而成的厚涂层 |
| 涂层性能 | 涂层在耐磨性和抗崩刃性之间取得了较好的平衡,涂层与基体结合力较强,抗剥落性较好 |
| 基体技术 | 微粒强韧硬质合金母材,具有较高的强度和韧性,在通用铣削中保持刃口稳定,为涂层提供稳定支撑 |
| 性能表现 | 兼顾较好的耐磨损性和耐崩损性,在钢材的通用加工中可实现较为稳定的长寿命 |
| 硬度与抗折力 | 硬度 HRA 89.5,抗折力 3.2 GPa |
| 涂层厚度 | 3 μm |
| 旧材质对照 | ACZ330 |
工艺优势:
较好的耐磨性和抗崩刃性,适合从连续到轻断续的通用切削条件
超级 ZX 涂层在耐磨性和抗崩刃性之间取得较好平衡
涂层与基体结合力较强,抗剥落性较好
刀具寿命较长,可降低换刀频次
应用领域
该牌号适用于以下材料的铣削加工场景:
推荐铣削切削速度范围(基于 Machining Doctor 数据) :
| 工件材料 | 硬度/状态 | 推荐切削速度 Vc (m/min) |
|---|---|---|
| 易切削钢 | — | 190 - 370 |
| 低碳钢(0.1-0.25% C) | — | 175 - 220 |
| 中碳钢(0.26-0.50% C) | — | 150 - 220 |
| 高碳钢(0.51-1.0% C) | — | 120 - 150 |
| 低合金钢 | 180 HB 以下 | 190 - 230 |
| 低合金钢 | 180-275 HB | 110 - 190 |
| 低合金钢 | 275-350 HB | 70 - 110 |
| 工具钢及高合金钢 | 退火 | 65 - 150 |
| 工具钢及高合金钢 | 250-300 HB | 45 - 110 |
典型应用场景:
汽车工业:发动机缸体、变速箱壳体、传动轴等一般钢制零部件的通用铣削加工
模具制造:模具钢(45 HRC 以下)的型腔铣、方肩铣、面铣
通用机械:一般钢制零件、结构件的批量铣削加工
工程机械:钢制结构件、传动件的通用加工
典型行业:汽车工业、通用机械、模具制造、工程机械
相关刀片型号
| 编号 | 型号 | 牌号 |
| 208113 | APKT1003PDER ACP200 | ACP200 |
| 205550 | APKT1604PDR7 ACP200 | ACP200 |
| 238410 | AXMT060202PDER-G ACP200 | ACP200 |
| 221619 | AXMT060204PDER-G ACP200 | ACP200 |
| 221620 | AXMT060204PDER-H ACP200 | ACP200 |
| 221621 | AXMT060204PDER-L ACP200 | ACP200 |
| 224432 | AXMT060208PDER-G ACP200 | ACP200 |
| 224439 | AXMT060208PDER-H ACP200 | ACP200 |
| 224446 | AXMT060208PDER-L ACP200 | ACP200 |
| 224453 | AXMT060212PDER-G ACP200 | ACP200 |
| 224460 | AXMT060212PDER-H ACP200 | ACP200 |
| 224467 | AXMT060212PDER-L ACP200 | ACP200 |
| 241895 | LNEX080404PNER-G ACP200 | ACP200 |
| 241894 | LNEX080404PNER-L ACP200 | ACP200 |
| 249495 | LNEX080408PNEL-G ACP200 | ACP200 |
| 249497 | LNEX080408PNEL-L ACP200 | ACP200 |
| 241897 | LNEX080408PNER-G ACP200 | ACP200 |
| 241896 | LNEX080408PNER-L ACP200 | ACP200 |
| 279444 | LNEX080412PNEL-G ACP200 | ACP200 |
| 241898 | LNEX080412PNER-G ACP200 | ACP200 |
| 249105 | LNEX080412PNER-L ACP200 | ACP200 |
| 241899 | LNEX080416PNER-G ACP200 | ACP200 |
| 249106 | LNEX080416PNER-L ACP200 | ACP200 |
| 276208 | LNEX130604PNEL-G ACP200 | ACP200 |
| 241936 | LNEX130604PNER-G ACP200 | ACP200 |
| 249112 | LNEX130604PNER-H ACP200 | ACP200 |
| 241935 | LNEX130604PNER-L ACP200 | ACP200 |
| 256038 | LNEX130608PNEL-G ACP200 | ACP200 |
| 241937 | LNEX130608PNER-G ACP200 | ACP200 |
| 241938 | LNEX130608PNER-H ACP200 | ACP200 |
| 241166 | LNEX130608PNER-L ACP200 | ACP200 |
| 249025 | LNEX130612PNER-G ACP200 | ACP200 |
| 249026 | LNEX130612PNER-H ACP200 | ACP200 |
| 249024 | LNEX130612PNER-L ACP200 | ACP200 |
| 241939 | LNEX130616PNER-G ACP200 | ACP200 |
| 241940 | LNEX130616PNER-H ACP200 | ACP200 |
| 249107 | LNEX130616PNER-L ACP200 | ACP200 |
| 249111 | LNEX130620PNER-G ACP200 | ACP200 |
| 249113 | LNEX130620PNER-H ACP200 | ACP200 |
| 249108 | LNEX130620PNER-L ACP200 | ACP200 |
| 241941 | LNEX130624PNER-G ACP200 | ACP200 |
| 241942 | LNEX130624PNER-H ACP200 | ACP200 |
| 249109 | LNEX130624PNER-L ACP200 | ACP200 |
| 241943 | LNEX130632PNER-G ACP200 | ACP200 |
| 241944 | LNEX130632PNER-H ACP200 | ACP200 |
| 249110 | LNEX130632PNER-L ACP200 | ACP200 |
| 214970 | ONMU05T6ANER-G ACP200 | ACP200 |
| 202893 | QPMT080330PPEN ACP200 | ACP200 |
| 202897 | QPMT080330PPEN-H ACP200 | ACP200 |
| 202904 | QPMT10T335PPEN ACP200 | ACP200 |
| 202912 | QPMT10T335PPEN-H ACP200 | ACP200 |
| 201423 | QPMT120440PPEN ACP200 | ACP200 |
| 201421 | QPMT120440PPEN-H ACP200 | ACP200 |
| 207648 | QPMT120460PPER-R ACP200 | ACP200 |
| 202923 | QPMT160608PPEN ACP200 | ACP200 |
| 202926 | QPMT160608PPEN-CP ACP200 | ACP200 |
| 202706 | QPMT160660PPEN ACP200 | ACP200 |
| 202707 | QPMT160660PPEN-H ACP200 | ACP200 |
| 207647 | QPMT160680PPER-R ACP200 | ACP200 |
| 202937 | QPMT200608PPEN ACP200 | ACP200 |
| 202942 | QPMT200608PPEN-CP ACP200 | ACP200 |
| 207645 | QPMT2006100PPER-R ACP200 | ACP200 |
| 202947 | QPMT200670PPEN ACP200 | ACP200 |
| 202953 | QPMT200670PPEN-H ACP200 | ACP200 |
| 237871 | RDET0803M0EN-G ACP200 | ACP200 |
| 237434 | RDET0803M0EN-H ACP200 | ACP200 |
| 233639 | RDET10T3M0EN-G ACP200 | ACP200 |
| 233640 | RDET10T3M0EN-H ACP200 | ACP200 |
| 233641 | RDET1204M0EN-G ACP200 | ACP200 |
| 233642 | RDET1204M0EN-H ACP200 | ACP200 |
| 233643 | RDET1606M0EN-G ACP200 | ACP200 |
| 233644 | RDET1606M0EN-H ACP200 | ACP200 |
| 237435 | RDET2006M0EN-G ACP200 | ACP200 |
| 237438 | RDET2006M0EN-H ACP200 | ACP200 |
| 204219 | RDHX1003M0S ACP200 | ACP200 |
| 204220 | RDHX12T3M0S ACP200 | ACP200 |
| 204221 | RDHX1604M0S ACP200 | ACP200 |
| 238146 | RDMT1204M0TN ACP200 | ACP200 |
| 238151 | RDMT1604M0TN ACP200 | ACP200 |
| 219006 | SEET13T3AGSR-G ACP200 | ACP200 |
| 219007 | SEET13T3AGSR-L ACP200 | ACP200 |
| 204625 | SEKN1203AFTN ACP200 | ACP200 |
| 204636 | SEKR1203AFTN ACP200 | ACP200 |
| 204639 | SEKR1204AFTN ACP200 | ACP200 |
| 216167 | SEMT13T3AGSR-FG ACP200 | ACP200 |
| 216162 | SEMT13T3AGSR-G ACP200 | ACP200 |
| 216897 | SEMT13T3AGSR-H ACP200 | ACP200 |
| 216892 | SEMT13T3AGSR-L ACP200 | ACP200 |
| 201424 | SFKN12T3AZTN ACP200 | ACP200 |
| 204884 | SFKN1504AZTN ACP200 | ACP200 |
| 209358 | SNMT1205ZNEN-G ACP200 | ACP200 |
| 209362 | SNMT1205ZNEN-H ACP200 | ACP200 |
| 235345 | SNMT1205ZNEN-L ACP200 | ACP200 |
| 209366 | SNMT1205ZNEN-SH ACP200 | ACP200 |
| 215614 | SNMU13T6ANER-FG ACP200 | ACP200 |
| 213996 | SNMU13T6ANER-G ACP200 | ACP200 |
| 214960 | SNMU13T6ANER-H ACP200 | ACP200 |
| 222410 | SOET080308PZER-G ACP200 | ACP200 |
| 222411 | SOET080312PZER-G ACP200 | ACP200 |
| 222404 | SOMT080304PZER-G ACP200 | ACP200 |
| 222402 | SOMT080304PZER-L ACP200 | ACP200 |
| 222405 | SOMT080308PZER-G ACP200 | ACP200 |
| 222407 | SOMT080308PZER-H ACP200 | ACP200 |
| 222403 | SOMT080308PZER-L ACP200 | ACP200 |
| 222406 | SOMT080312PZER-G ACP200 | ACP200 |
| 222408 | SOMT080312PZER-H ACP200 | ACP200 |
| 230799 | SOMT120404PDER-G ACP200 | ACP200 |
| 212359 | SOMT120408PDER-G ACP200 | ACP200 |
| 212365 | SOMT120408PDER-H ACP200 | ACP200 |
| 212362 | SOMT120408PDER-L ACP200 | ACP200 |
| 217139 | SOMT120412PDER-G ACP200 | ACP200 |
| 224888 | SOMT120416PDER-G ACP200 | ACP200 |
| 204664 | SPMT070308 ACP200 | ACP200 |
| 204667 | SPMT09T308 ACP200 | ACP200 |
| 204670 | SPMT120408 ACP200 | ACP200 |
| 207341 | WDMT0603ZDTR ACP200 | ACP200 |
| 207533 | WDMT0603ZDTR-H ACP200 | ACP200 |
| 207537 | WDMT0804ZDTR ACP200 | ACP200 |
| 207541 | WDMT0804ZDTR-H ACP200 | ACP200 |
| 207342 | WDMT1205ZDTR ACP200 | ACP200 |
| 207547 | WDMT1205ZDTR-H ACP200 | ACP200 |
| 207550 | WDMT1406ZDTR ACP200 | ACP200 |
| 207553 | WDMT1406ZDTR-H ACP200 | ACP200 |
| 231772 | XEEW13T3AGER-WR ACP200 | ACP200 |
| 216503 | XNEU13T6ANEN-W ACP200 | ACP200 |
| 232300 | XNMU060604PNER-G ACP200 | ACP200 |
| 243865 | XNMU060604PNER-GS ACP200 | ACP200 |
| 232295 | XNMU060604PNER-L ACP200 | ACP200 |
| 225030 | XNMU060608PNER-G ACP200 | ACP200 |
| 243870 | XNMU060608PNER-GS ACP200 | ACP200 |
| 225801 | XNMU060608PNER-H ACP200 | ACP200 |
| 225031 | XNMU060608PNER-L ACP200 | ACP200 |
| 232307 | XNMU060612PNER-G ACP200 | ACP200 |
| 243875 | XNMU060612PNER-GS ACP200 | ACP200 |
| 232314 | XNMU060612PNER-H ACP200 | ACP200 |
| 232321 | XNMU060616PNER-G ACP200 | ACP200 |
| 243880 | XNMU060616PNER-GS ACP200 | ACP200 |
| 232328 | XNMU060616PNER-H ACP200 | ACP200 |
| 203118 | ZNMT1804100-C ACP200 | ACP200 |
| 203116 | ZNMT2004100-S ACP200 | ACP200 |
| 203114 | ZNMT2205125-C ACP200 | ACP200 |
| 203112 | ZNMT2305125-S ACP200 | ACP200 |
| 248571 | ZNMT2706150-C ACP200 | ACP200 |
| 248573 | ZNMT2806150-S ACP200 | ACP200 |
| 204653 | ZNMT3608200 ACP200 | ACP200 |
| 204658 | ZNMT4310250 ACP200 | ACP200 |
| 204661 | ZNMT4310250N ACP200 | ACP200 |