AP100S是针对高温合金和不锈钢车削开发的 PVD 涂层材质,适用于从精加工到粗加工的多工况应用。该牌号采用新型纳米结构涂层与亚微米基体,涂层致密、结合力较好,具有较高的耐磨性、抗崩性和耐高温性能,是难加工材料车削的解决方案之一。
核心定位
AP100S 是高温合金和不锈钢车削产品线中的 PVD 涂层牌号,ISO 等级为 S05-S25 和 M05-M25。其核心优势在于亚微米级颗粒合金基体与高硬度纳米 PVD 涂层的结合——基体晶粒细密,强度和韧性较好;涂层采用新型纳米结构技术,结构致密,与基体结合力较好,保证了加工稳定性并延长了刀具使用寿命。光滑的涂层表面降低了切削阻力,提高了刀具耐磨性。
ISO 应用范围:S05-S25(高温合金)、M05-M25(不锈钢)
适用工艺:车削(Turning),包括外圆、端面、内孔车削,适用于连续切削及轻断续切削
核心定位关键词:高温合金专用、不锈钢专用、PVD 涂层、亚微米基体、纳米结构涂层
涂层技术与基体特点
| 技术维度 | 详细说明 |
|---|---|
| 涂层类型 | PVD 涂层(物理气相沉积),采用新型纳米结构涂层技术 |
| 涂层特点 | 涂层结构致密;涂层与基体之间具有较好的结合力,保证了加工稳定性并延长了刀具使用寿命;光滑的涂层表面,降低了切削阻力,提高了刀具耐磨性 |
| 基体技术 | 亚微米级颗粒合金基体,晶粒细密,强度和韧性较好 |
| 性能表现 | 具有较好的耐磨性、抗崩性和耐高温性,在抗边界磨损方面表现尤为突出 |
| 适用工况 | 适用于高温合金和不锈钢的车削加工 |
工艺优势:
较好的耐磨性和抗崩性
较好的抗边界磨损能力
较高的耐高温性能
适用于难加工材料的车削
应用领域
该牌号适用于以下材料的车削加工场景:
| 材料类别 | ISO 组别 | 应用说明 |
|---|---|---|
| 镍基高温合金(主要应用) | S 类 | Inconel X-750、Inconel 718、Waspaloy 等镍基高温合金的车削 |
| 钴基高温合金(主要应用) | S 类 | 钴基高温合金的车削 |
| 钛合金(主要应用) | S 类 | Ti6Al4V 等钛合金的车削 |
| 铁基高温合金(主要应用) | S 类 | 铁基高温合金的车削 |
| 奥氏体不锈钢(主要应用) | M 类 | 300 系列不锈钢的车削 |
| 马氏体不锈钢(主要应用) | M 类 | 400 系列不锈钢的车削 |
| 沉淀硬化不锈钢(主要应用) | M 类 | PH 不锈钢的车削 |
典型应用场景:
航空航天高温合金零部件(工作盘、气门等)的车削加工
能源行业高温合金部件的精密加工
不锈钢难加工材料的车削
外圆、端面、颈部仿形等复合加工
典型行业:航空航天、能源装备、汽车制造、医疗设备、石油化工
相关刀片型号
| 编号 | 型号 | 牌号 | 描述 |
| I-008638 | ATD 210-RM AP100S | AP100S | 切槽刀片 |
| I-003885 | CCGT 060201E-UF AP100S | AP100S | 车刀片 |
| I-003887 | CCGT 060202E-UF AP100S | AP100S | 车刀片 |
| I-003889 | CCGT 060204E-UF AP100S | AP100S | 车刀片 |
| I-003891 | CCGT 09T301E-UF AP100S | AP100S | 车刀片 |
| I-003893 | CCGT 09T302E-UF AP100S | AP100S | 车刀片 |
| I-003895 | CCGT 09T304E-UF AP100S | AP100S | 车刀片 |
| I-003897 | CCGT 09T308E-UF AP100S | AP100S | 车刀片 |
| I-010780 | CCMT 060202E-PB1 AP100S | AP100S | 车刀片 |
| I-000196 | CCMT 060204E-KC2 AP100S | AP100S | 车刀片 |
| I-000291 | CCMT 060204E-PC2 AP100S | AP100S | 车刀片 |
| I-000472 | CCMT 060208E-PC2 AP100S | AP100S | 车刀片 |
| I-000823 | CCMT 09T304E-PB1 AP100S | AP100S | 车刀片 |
| I-000927 | CCMT 09T304E-PC2 AP100S | AP100S | 车刀片 |
| I-001144 | CCMT 09T308E-PC2 AP100S | AP100S | 车刀片 |
| I-002320 | CCMT 120404E-PC2 AP100S | AP100S | 车刀片 |
| I-002429 | CCMT 120408E-PC2 AP100S | AP100S | 车刀片 |
| I-002487 | CCMT 120412E-PC2 AP100S | AP100S | 车刀片 |
| I-002376 | CNMG 120404E-MB2 AP100S | AP100S | 车刀片 |
| I-002307 | CNMG 120404E-SC3 AP100S | AP100S | 车刀片 |
| I-006970 | CNMG 120404E-SL3 AP100S | AP100S | 车刀片 |
| I-002378 | CNMG 120408E-MB2 AP100S | AP100S | 车刀片 |
| I-002372 | CNMG 120408E-MC3 AP100S | AP100S | 车刀片 |
| I-002306 | CNMG 120408E-MC4 AP100S | AP100S | 车刀片 |
| I-002302 | CNMG 120408E-SC3 AP100S | AP100S | 车刀片 |
| I-006973 | CNMG 120408E-SL3 AP100S | AP100S | 车刀片 |
| I-002332 | CNMG 120412E-MC4 AP100S | AP100S | 车刀片 |
| I-002329 | CNMG 120412E-SC3 AP100S | AP100S | 车刀片 |
| I-007059 | CNMG 120416E-MC3 AP100S | AP100S | 车刀片 |
| I-002314 | CNMG 160612E-MC4 AP100S | AP100S | 车刀片 |
| I-002342 | CNMG 160612E-SC3 AP100S | AP100S | 车刀片 |
| I-002371 | CNMG 160616E-SC3 AP100S | AP100S | 车刀片 |
| I-002310 | CNMG 190612E-SC3 AP100S | AP100S | 车刀片 |
| I-002375 | CNMG 190616E-SC3 AP100S | AP100S | 车刀片 |
| I-003899 | DCGT 070201E-UF AP100S | AP100S | 车刀片 |
| I-003901 | DCGT 070202E-UF AP100S | AP100S | 车刀片 |
| I-003903 | DCGT 070204E-UF AP100S | AP100S | 车刀片 |
| I-003905 | DCGT 11T301E-UF AP100S | AP100S | 车刀片 |
| I-003907 | DCGT 11T302E-UF AP100S | AP100S | 车刀片 |
| I-003909 | DCGT 11T304E-UF AP100S | AP100S | 车刀片 |
| I-002304 | DCMT 070204E-PC2 AP100S | AP100S | 车刀片 |
| I-002368 | DCMT 070208E-PC2 AP100S | AP100S | 车刀片 |
| I-002336 | DCMT 11T304E-PC2 AP100S | AP100S | 车刀片 |
| I-002361 | DCMT 11T308E-PC2 AP100S | AP100S | 车刀片 |
| I-002319 | DCMT 11T312E-PC2 AP100S | AP100S | 车刀片 |
| I-010956 | DNMG 110404E-MC3 AP100S | AP100S | 车刀片 |
| I-006976 | DNMG 110408E-SL3 AP100S | AP100S | 车刀片 |
| I-002301 | DNMG 150404E-MB2 AP100S | AP100S | 车刀片 |
| I-002359 | DNMG 150404E-SC3 AP100S | AP100S | 车刀片 |
| I-006977 | DNMG 150404E-SL3 AP100S | AP100S | 车刀片 |
| I-002330 | DNMG 150408E-MB2 AP100S | AP100S | 车刀片 |
| I-002354 | DNMG 150408E-SC3 AP100S | AP100S | 车刀片 |
| I-006978 | DNMG 150408E-SL3 AP100S | AP100S | 车刀片 |
| I-002296 | DNMG 150412E-SC3 AP100S | AP100S | 车刀片 |
| I-002324 | DNMG 150604E-MB2 AP100S | AP100S | 车刀片 |
| I-002323 | DNMG 150604E-SC3 AP100S | AP100S | 车刀片 |
| I-006980 | DNMG 150604E-SL3 AP100S | AP100S | 车刀片 |
| I-002339 | DNMG 150608E-MB2 AP100S | AP100S | 车刀片 |
| I-002341 | DNMG 150608E-MC4 AP100S | AP100S | 车刀片 |
| I-002358 | DNMG 150608E-SC3 AP100S | AP100S | 车刀片 |
| I-006981 | DNMG 150608E-SL3 AP100S | AP100S | 车刀片 |
| I-002366 | DNMG 150612E-MC4 AP100S | AP100S | 车刀片 |
| I-002305 | DNMG 150612E-SC3 AP100S | AP100S | 车刀片 |
| I-002380 | SCMT 09T304E-PC2 AP100S | AP100S | 车刀片 |
| I-002311 | SCMT 09T308E-PC2 AP100S | AP100S | 车刀片 |
| I-002348 | SCMT 120404E-PC2 AP100S | AP100S | 车刀片 |
| I-002326 | SCMT 120408E-PC2 AP100S | AP100S | 车刀片 |
| I-002352 | SCMT 120412E-PC2 AP100S | AP100S | 车刀片 |
| I-002328 | SNMG 120404E-MB2 AP100S | AP100S | 车刀片 |
| I-006983 | SNMG 120404E-SL3 AP100S | AP100S | 车刀片 |
| I-002343 | SNMG 120408E-MB2 AP100S | AP100S | 车刀片 |
| I-002370 | SNMG 120408E-MC4 AP100S | AP100S | 车刀片 |
| I-002297 | SNMG 120408E-SC3 AP100S | AP100S | 车刀片 |
| I-006985 | SNMG 120408E-SL3 AP100S | AP100S | 车刀片 |
| I-002300 | SNMG 120412E-MC4 AP100S | AP100S | 车刀片 |
| I-002369 | SNMG 120412E-SC3 AP100S | AP100S | 车刀片 |
| I-006988 | SNMG 120412E-SL3 AP100S | AP100S | 车刀片 |
| I-002327 | SNMG 150612E-SC3 AP100S | AP100S | 车刀片 |
| I-002347 | SNMG 150616E-SC3 AP100S | AP100S | 车刀片 |
| I-002374 | SNMG 190612E-SC3 AP100S | AP100S | 车刀片 |
| I-008755 | SNMG 190616E-MC4 AP100S | AP100S | 车刀片 |
| I-003911 | TCGT 110201E-UF AP100S | AP100S | 车刀片 |
| I-003913 | TCGT 110202E-UF AP100S | AP100S | 车刀片 |
| I-003915 | TCGT 110204E-UF AP100S | AP100S | 车刀片 |
| I-005272 | TCGT 16T304E-UF AP100S | AP100S | 车刀片 |
| I-002322 | TCMT 090204E-PC2 AP100S | AP100S | 车刀片 |
| I-002303 | TCMT 090208E-PC2 AP100S | AP100S | 车刀片 |
| I-002353 | TCMT 110204E-PC2 AP100S | AP100S | 车刀片 |
| I-002308 | TCMT 110208E-PC2 AP100S | AP100S | 车刀片 |
| I-002333 | TCMT 16T304E-PC2 AP100S | AP100S | 车刀片 |
| I-002360 | TCMT 16T308E-PC2 AP100S | AP100S | 车刀片 |
| I-002315 | TCMT 16T312E-PC2 AP100S | AP100S | 车刀片 |
| I-002349 | TNMG 160404E-MB2 AP100S | AP100S | 车刀片 |
| I-002338 | TNMG 160404E-SC3 AP100S | AP100S | 车刀片 |
| I-006991 | TNMG 160404E-SL3 AP100S | AP100S | 车刀片 |
| I-002379 | TNMG 160408E-MB2 AP100S | AP100S | 车刀片 |
| I-002340 | TNMG 160408E-MC4 AP100S | AP100S | 车刀片 |
| I-002337 | TNMG 160408E-SC3 AP100S | AP100S | 车刀片 |
| I-006993 | TNMG 160408E-SL3 AP100S | AP100S | 车刀片 |
| I-002363 | TNMG 160412E-MC4 AP100S | AP100S | 车刀片 |
| I-002298 | TNMG 160412E-SC3 AP100S | AP100S | 车刀片 |
| I-006996 | TNMG 160412E-SL3 AP100S | AP100S | 车刀片 |
| I-002312 | TNMG 220408E-MC3 AP100S | AP100S | 车刀片 |
| I-011281 | TPMT 110304E-PC2 AP100S | AP100S | 车刀片 |
| I-003917 | VBGT 110301E-UF AP100S | AP100S | 车刀片 |
| I-003919 | VBGT 110302E-UF AP100S | AP100S | 车刀片 |
| I-003921 | VBGT 110304E-UF AP100S | AP100S | 车刀片 |
| I-003923 | VBGT 160401E-UF AP100S | AP100S | 车刀片 |
| I-003925 | VBGT 160402E-UF AP100S | AP100S | 车刀片 |
| I-002367 | VBMT 110304E-PC2 AP100S | AP100S | 车刀片 |
| I-003875 | VBMT 110308E-PC2 AP100S | AP100S | 车刀片 |
| I-002346 | VBMT 160404E-PC2 AP100S | AP100S | 车刀片 |
| I-002373 | VBMT 160408E-PC2 AP100S | AP100S | 车刀片 |
| I-002316 | VBMT 160412E-PC2 AP100S | AP100S | 车刀片 |
| I-003928 | VCGT 110302E-UF AP100S | AP100S | 车刀片 |
| I-002365 | VNMG 160404E-MB2 AP100S | AP100S | 车刀片 |
| I-002335 | VNMG 160404E-SC3 AP100S | AP100S | 车刀片 |
| I-006998 | VNMG 160404E-SL3 AP100S | AP100S | 车刀片 |
| I-002350 | VNMG 160408E-MB2 AP100S | AP100S | 车刀片 |
| I-002364 | VNMG 160408E-SC3 AP100S | AP100S | 车刀片 |
| I-006999 | VNMG 160408E-SL3 AP100S | AP100S | 车刀片 |
| I-002362 | VNMG 160412E-SC3 AP100S | AP100S | 车刀片 |
| I-007001 | WNMG 060404E-SL3 AP100S | AP100S | 车刀片 |
| I-007002 | WNMG 060408E-SL3 AP100S | AP100S | 车刀片 |
| I-002321 | WNMG 080404E-MB2 AP100S | AP100S | 车刀片 |
| I-002317 | WNMG 080404E-SC3 AP100S | AP100S | 车刀片 |
| I-007004 | WNMG 080404E-SL3 AP100S | AP100S | 车刀片 |
| I-002357 | WNMG 080408E-MB2 AP100S | AP100S | 车刀片 |
| I-002309 | WNMG 080408E-MC3 AP100S | AP100S | 车刀片 |
| I-002345 | WNMG 080408E-MC4 AP100S | AP100S | 车刀片 |
| I-002318 | WNMG 080408E-SC3 AP100S | AP100S | 车刀片 |
| I-007005 | WNMG 080408E-SL3 AP100S | AP100S | 车刀片 |
| I-002313 | WNMG 080412E-MC4 AP100S | AP100S | 车刀片 |
| I-002331 | WNMG 080412E-SC3 AP100S | AP100S | 车刀片 |
| I-007008 | WNMG 080412E-SL3 AP100S | AP100S | 车刀片 |