技术资料

奥地利森拉天时铣刀片 Ceratizit数控铣刀盘 铣刀杆 切槽刀杆

2020-07-06 13:34:52 daoju 5

数控刀具


CTP1

GM43

CTC5

CTP2

GM24

D4

CT TA201


CTW4615

CTC5235

CTC5240

CTP1235

CTP1625

CTP2235

CTP3220

CTP6215

GM246

GM43+

SR216

SR226+

○●○ ●

CTC3215

B13

CTD4205

CTL3215


APHT 100302FR-27P

APHT 100304FR-27P

APHT 100308FR-27P

ADKT 1505PDSR-29

APKT 1003PDSR-29

-29M

APKT 1003PDSR-29M

APKT 1003PDSR-31

APHT 100308SR-33P

APHT 100308SR-33

APHT 100312SR-33

APHT 100320SR-33

APHT 100332SR-33

APHW 100308SR

LDFT 1504PDSR-29

LDMT 1504PDSR-29

LDFT

LDFT 1504PDSR-33

LDFT 150416SR-33

LDFT 150420SR-33

LDFT 150432SR-33

LDFT 150440SR-33

LDFT 150408ER

LDFT-P

LDFT 150408FR-P

LDFW

LDFW 1504PDSR

.591

.035

LDFT 150405FR-27P

LDFT 150408FR-27P

LPHW

System 260-026

LPHT 200408ER-29

LPHW 200408ER

LPHW 200408SR

OAKU 060508ER-F40

OAKU 060508SL-M50

OAKU 060508SR-M50

OAKU 060508SR-R50

-R50

-F50

OAKU 060508SR-F50

System 274

OF..-F10

SFHT 0903AFFR-F10

OFHT 040305SN-F50

OFHT 050410SN-F50

SFHT 0903AFSR-F50

SFHT 0903AFER-F40

OF..-M50

OFHT 040305SN-M50

SF..-M50

SFKT 0903AFSR-M50

SFKT 1204AFSR-M50

SF..-R50

SFKT 0903AFSR-R50

OFHW

OFHW 040302EN

OFHT 040305FN-F10

RPNX 10T3MOSN-29

RPNX 1204MOSN-29

RPNX 1605MOSN-29

RDHX 0802MOEN-33

RPHX 10T3MOEN-33

RPHX 1204MOEN-33

RPHX 1605MOEN-33

RPHX 2006MOSN-33M

RPNX 2006MOSN-33R

-33R

RDHX -M31

RDHX 0802M4EN-M31

RPHX 10T3M4EN-M31

RPHX 10T3M8EN-M31

RPHX 1204M4EN-M31

RPHX 1204M6EN-M31

RPHX 1204M8EN-M31

RPHX 1605M8EN-M31

RPHX 2006M4EN-M31

RPNX 10T3M4EN-M31

RPNX 10T3M8EN-M31

RPNX 1204M4EN-M31

RPNX 1204M8EN-M31

RPNX 2006M8EN-M31

-M31

RDHX 0501MOEN-M31

RDHX 0802MOEN-M31

RDHX -33

-33M

RPHX 10T3MOFN-27P

RPHX 1204MOFN-27P

RPHX 1605MOFN-27P

RPHX 10T3M4EN-M32

RPHX 1204M4EN-M32

RPNX 1204M8EN-R60

RPHX

RDHX 0501MOFN

RDHX 0501MOSN

RDHX 0802MOEN

RDHX 0802MOFN

RDHX 0802MOSN

RPHX 10T3MOEN

RPHX 10T3MOSN

RPHX 1204MOSN

RPHX 1204M4EN

RPHX 1605MOSN

RPNX 1204MOSN

RPNX 1605MOSN

RNHU 1205M4ER-M31

RNHU 1205M4ER-M32

SAKU 1706ABSR-F50

SAKU 1706ABSR-R50

SAKU 1706ABSR-M50


SDMT 1205ZZSN-31

SDNT 09T308SR-31


SDHW 120508SR

SDHT 09T308SR

SDNT 09T308ER

SDMT 120508ER-M31

SDNT 09T308ER-M31

SDHT 120512SR-33

SDHT 120520SR-33

SDNT 09T308SR-33

SDHT 09T308ER-27

SDHT 09T308FR-27P

SDHT 120508FR-27P

SDHT 120525FR-27P

SDMT 1205ZZSN-29

SDNT 09T308SR-29

SDHT 0903AEFN-27P

SDHT 1204AEFN-27

SDHT 1204AEFN-27P

SDHT 1504AEFN-27

SDMT 1204AESN-29R

SDNT 0903AESN-29

SDMT 1204AEEN-31

SDNT 0903AESN-31

SDHW 0903AESN

SDHW 1204AEEN

SDHW 1204AEEN-R

SDHW 1204AESN-R

SDHW 1504AEEN

SDHW 1504AESN

SDHT 1204AESN

SDHT 1204AESN-R

SDHT 1504AESN

SDHT 0903AESN-33

SDHT 0903AESN-33P

SDHT 1204AESN-33

SDHT 0903AESN-M31

SDHT 1204AESN-M31

System 260-029

SEHT 1204AEFN-27P

SEHT 1204AEFN-27

SEHT 1204AFSN-33

SE..T

SEHT 1204AFSN

SE..W

SEHW 1204AFSN

SEKW 1204AFSN

SP..W

SPKT 1204EDSR-29

SPKW 1204EDER

SPKW 1204EDSR

System 260-025

TPKW 2204PDER

TPKW 2204PDSR


XDHT 11T302FR-27P

XDHT 11T304FR-27P

XDHT 11T308FR-27P

XDHT 11T312FR-27P

XDHT 11T316FR-27P

XDHT 11T320FR-27P

XDHT 11T325FR-27P

XDHT 11T332FR-27P

XDHT 11T340FR-27P

XDHT 11T350FR-27P

XDKT 070304FR-F20

XDKT 070308FR-F20

XDKT 11T302FR-F20

XDKT 11T304FR-F20

XDKT 11T308FR-F20

XDKT 11T320FR-F20

XDKT 11T325FR-F20

XDKT 150508FR-F20

XDKT 070304ER-F40

XDKT 070308ER-F40

XDKT 11T304ER-F40

XDKT 11T308ER-F40

XDKT 11T312ER-F40

XDKT 11T316ER-F40

XDKT 11T320ER-F40

XDKT 11T325ER-F40

XDKT 11T332ER-F40

XDKT 11T340ER-F40

XDKT 150508ER-F40

XDKT 150532ER-F40

XDKT 150540ER-F40

XDKT 070304SR-F50

XDKT 070308SR-F50

XDKT 11T304SR-F50

XDKT 11T308SR-F50

XDKT 11T312SR-F50

XDKT 11T320SR-F50

XDKT 11T325SR-F50

XDKT 11T332SR-F50

XDKT 150508SR-F50

XDKT 070304SR-M50

XDKT 070308SR-M50

XDKT 11T304SR-M50

XDKT 11T308SR-M50

XDKT 11T312SR-M50

XDKT 11T320SR-M50

XDKT 11T325SR-M50

XDKT 11T332SR-M50

XDKT 150508SR-M50

XDKT 150520SR-M50

XDKT 11T304SR-R50

XDKT 11T308SR-R50

XDKT 11T312SR-R50

XDKT 11T320SR-R50

XDKT 11T325SR-R50

XDKT 11T332SR-R50

XDKT 150508SR-R50

XDKT 150520SR-R50

XDKT 11T308SR-R60

XDKT 150508SR-R60

XD..19..

XDHT 190402FR-27P

XDHT 190404FR-27P

XDHT 190408FR-27P

XDHT 190412FR-27P

XDHT 190416FR-27P

XDHT 190420FR-27P

XDHT 190425FR-27P

XDHT 190432FR-27P

XDHT 190440FR-27P

XDHT 190450FR-27P

XDHT

XDLX 09T308ER-F40

XOLX 120410ER-F40

XPLX 060305ER-F40

XDLX 09T308SR-M50

XOLX 120410SR-M50

XPLX 060305SR-M50

XOLX 120410SR-R50

XA.. XD..

XAHT 060525SL-M50

XAHT 060525SR-M50

XDHW

XDHW 0903AEEN

XDHW 0903AEFN

XDHW 0903AESN

XDHW 1204AEEN

XDHW 1204AEFN

XDHW 1204AESN


MaxiMill C270

C270.0500.R.01-09-B0625-125-EF

C270.0500.R.01-09-B075-125-EF

C270.0750.R.03-09-B075-150-EF

C270.0750.R.03-09-B100-150-EF

C270.100.R.04-09-B075-150-EF

C270.100.R.04-09-B100-150-EF

C270.125.R.05-09-B075-175-EF

C270.125.R.05-09-B100-175-EF

C270.150.R.05-09-B075-200-EF

C270.150.R.05-09-B100-200-EF

Chamfering cutters

C272.0500.R.01-09-B-100-EF

C272.100.R.03-09-B-125-EF

MaxiMill C251

C251.0750.R.03-08-B-125-RS-EF

C251.0750.R.03-08-A-200-RS-EF-800

C251.100.R.04-08-B-225-RS-EF

C251.100.R.04-08-A-300-RS-EF-800

C251.125.R.05-08-B-275-RS-EF

C251.125.R.05-08-A-325-RS-EF-1000

C251.100.R.03-10-B-225-RS-EF

C251.100.R.03-10-A-300-RS-EF-800

C251.125.R.04-10-B-275-RS-EF

C251.125.R.04-10-A-325-RS-EF-1000

C251.150.R.05-10-B125-325-RS-EF

C251.150.R.05-10-A125-375-RS-EF-1000

C251.125.R.02-12-A-325-RS-EF-1000

C251.150.R.03-12-A125-375-RS-EF-1000

C251.150.R.02-16-A125-375-RS-EF-1000


CHFC.0625.R.02-06-A-150-EF-800

CHFC.0625.R.02-06-B-150-EF

CHFC.0750.R.03-06-A-200-EF-900

CHFC.0750.R.03-06-B-200-EF

CHFC.100.R.04-06-A-200-EF-900

CHFC.100.R.04-06-B-200-EF

CHFC.125.R.05-06-A100-250-EF-900

CHFC.125.R.05-06-B100-250-EF

CHFC.100.R.03-09-A-200-EF-800

CHFC.125.R.03-09-A-250-EF-1000

CHFC.125.R.02-12-A-250-EF-1000

CHFC.150.R.03-12-A125-250-EF-1000

54976

MaxiMill C490

C490.100.R.03-09-B-125-EF

C490.100.R.02-09-A-150-EF-800

C490.125.R.04-09-B-150-EF

C490.125.R.03-09-A-200-EF-1000

23,700

19,700

22,000

14,700

SD.. 09T3..

MaxiMill C211

C211.0375.R.01-07-A-0750-EF

C211.0500.R.02-07-A-0750-EF

C211.0625.R.03-07-A-125-EF-650

C211.0750.R.04-07-A-150-EF-800

C211.100.R.06-07-A0875-125-EF

C211.125.R.08-07-A100-150-EF

C211.0625.R.02-11-B-100-EF

C211.0625.R.02-11-A-125-EF-650

C211.0750.R.03-11-B-100-EF

C211.0750.R.03-11-A-125-EF-650

C211.100.R.04-11-B-125-EF

C211.100.R.04-11-A-150-EF-650

C211.125.R.05-11-B-150-EF

C211.125.R.05-11-A-200-EF-650

C211.150.R.06-11-B-200-EF

C211.100.R.02-15-A-200-EF-800

C211.125.R.03-15-B-150-EF-400

C211.125.R.03-15-A-250-EF-1000

C211.150.R.03-15-B125-200-EF-450

C211.150.R.04-15-B125-200-EF-450

C211.150.R.03-15-A125-300-EF-1000

11450028

11114238

11114242

11450042

11450898

11254598

11450867

6.50

B58-B59

68,000

66,600

17,760

12,600

39,840

36,240

42,000

14,800

36,900

15,800

33,200

19,900

30,200

20,900

27,700

7,520

24,160

6,800

22,160

6,120

XD.. 07..

XD.. 11..

XD.. 15..

11450849

11114698

C211.100.R.02K3-11-B-150-EF

C211.125.R.02K4-11-B-200-EF

C211.150.R.03K4-11-A-225-EF

5.10

22,200

20,200

18,500

MaxiMill C141

C141.0625.R.01-A-100-EF-600

C141.0625.R.01-B-100-EF

C141.0750.R.01-A-125-EF-800

C141.0750.R.01-B-125-EF

C141.100.R.02-A-125-EF-800

C141.100.R.02-B-125-EF

C141.125.R.03-A-125-EF-1000

C141.125.R.03-B-125-EF

C141.150.R.04-A-125-EF-1000

C141.150.R.04-B-125-EF

13,500

28,500

25,000

22,500

14,000

20,400

12,900

18,800

LD.. 15..

228879

MaxiMill CHSC

5.00

5.75

CHSC.100.R.02-19-A100-200-EF

CHSC.100.R.02-19-A-200-EF

CHSC.100.R.02-19-A100-250-EF

CHSC.100.R.02-19-A-250-EF

CHSC.125.R.02-19-A-250-EF

CHSC.125.R.02-19-A-325-EF

CHSC.150.R.03-19-A125-325-EF

CHSC.150.R.03-19-A125-400-EF

.709

35,000

32,800

29,100

27,200

23,800

21,900

XD.. 19..

11042275

11037484

11149572

MaxiMill G251

Ø dG

Ø d2

SW

G251.100.R.03-10-125-RS-F

G251.150.R.05-10-175-RS-F

dG

[mm]

17.0

15,150

MaxiMill G490

G490.100.R.03-09-125-F

G490.125.R.04-09-150-F

MaxiMill G211

1.12

G211.0625.R.02-11-125-F

G211.0750.R.03-11-118-F

G211.100.R.04-11-150-F

G211.125.R.05-11-150-F

8.5

MaxiMill A270

Ød

H6

2.330

2.830

3.330

2.550

3.050

3.550

4.550

5.550

6.660

A270.200.R.06-09-A075-175-EF

A270.250.R.08-09-A100-200-EF

A270.300.R.10-09-A100-200-EF

A270.200.R.04-12-A075-175-EF

A270.250.R.05-12-A100-200-EF

A270.300.R.06-12-A100-200-EF

A270.400.R.06-12-B125-200-EF

A270.500.R.07-12-B150-200-EF

A270.600.R.08-12-B150-200-EF


SD/XD.. 0903..

SD/XD.. 1204..

MaxiMill A251-RS

A251.150.R.06-08-A050-175-RS-EF

A251.300.R.12-08-A100-200-RS-IN-EF

A251.150.R.05-10-A050-175-RS-EF

A251.200.R.06-10-A075-175-RS-EF

A251.200.R.05-12-A075-175-RS-EF

A251.200.R.06-12-A075-175-RS-EF

A251.250.R.06-12-A100-200-RS-EF

A251.300.R.07-12-RS-A100-200-EF

A251.400.R.10-12-B125-200-RS-EF

A251.600.R.12-12-B150-200-RS-EF

A251.200.R.03-16-A075-175-RS-EF

A251.250.R.05-16-A100-200-RS-EF

A251.300.R.06-16-A100-200-RS-EF

A251.400.R.07-16-B125-200-RS-EF

A251.500.R.08-16-B150-200-RS-EF

A251.600.R.10-16-B150-200-RS-EF

A251.300.R.05-20-A100-200-RS-EF

A251.400.R.06-20-B125-200-RS-EF

A251.500.R.07-20-B150-200-RS-EF

A251.600.R.08-20-B150-200-RS-EF


RP.. 20..

MaxiMill A252


A252.150.R.04-12-A050-175-EF

A252.200.R.05-12-A075-175-EF

A252.250.R.06-12-A100-200-EF

A252.300.R.07-12-A100-200-EF

RN.. 12..

MaxiMill A271


A271.200.R.04-17-A075-175-EF

A271.250.R.06-17-A100-200-EF

A271.300.R.07-17-A100-200-EF

A271.400.R.08-17-B125-200-EF

A271.500.R.10-17-B150-200-EF

A271.650.R.12-17-C250-250-EF


SA.. 17..

6.500

MaxiMill A273


A273.200.R.05-06-A075-175-EF

A273.250.R.07-06-A100-200-EF

A273.300.R.08-06-A100-200-EF

A273.400.R.10-06-B125-200-EF

A273.500.R.12-06-B150-200-EF

A273.600.R.13-06-B150-250-EF

A273.800.R.25-06-C250-250-EF

A273.1000.R.31-06-C250-250-EF

OA/XA.. 0605..

MaxiMill A274 OF..

A274.150.R.05-09-A050-175-EF

A274.200.R.07-09-A075-175-EF

A274.300.R.09-09-A100-200-EF

A274.400.R.11-09-B125-200-EF

A274.200.R.04-12-A075-175-EF

A274.250.R.05-12-A100-200-EF

A274.300.R.06-12-A100-200-EF

A274.400.R.07-12-A125-200-EF

A274.500.R.08-12-B150-200-EF

A274.600.R.10-12-B200-200-EF

OF.. 04..

OF.. 05..

11513168

11803957

MaxiMill A274 SF..


SF.. 0903..

SF.. 1204..

MaxiMill AHFC

AHFC.150.R.04-09-A050-175-EF

AHFC.200.R.05-09-A075-175-EF

AHFC.250.R.06-09-A075-200-EF

AHFC.200.R.04-12-A075-175-EF

AHFC.250.R.05-12-A100-200-EF

AHFC.300.R.07-12-A100-200-EF

AHFC.400.R.08-12-A125-200-EF

AHFC.500.R.10-12-B150-250-EF

26,400

23,500

20,500

16,400

12,000

MaxiMill A490

A490.150.R.05-09-A050-175-EF

A490.200.R.06-09-A075-175-EF

A490.250.R.07-09-A100-200-EF

A490.300.R.09-09-A100-200-EF

A490.400.R.10-09-A150-200E-F

A490.400.R.10-09-B125-200-EF


MaxiMill A211

A211.150.R.08-07-A050-175-EF

A211.200.R.10-07-A075-175-EF

A211.150.R.04-11-A050-175-EF

A211.150.R.06-11-A050-175-EF

A211.200.R.05-11-A075-175-EF

A211.200.R.08-11-A075-175-EF

A211.250.R.06-11-A100-200-EF

A211.250.R.10-11-A100-200-EF

A211.300.R.07-11-A100-200-EF

A211.300.R.12-11-A100-200-EF

A211.400.R.08-11-B125-200-EF

A211.400.R.14-11-B125-200-EF

A211.500.R.10-11-B150-200-EF

A211.600.R.12-11-B150-200-EF

A211.150.R.03-15-A050-175-EF

A211.200.R.05-15-A075-175-EF

A211.250.R.06-15-A100-200-EF

A211.300.R.05-15-A100-200-EF

A211.300.R.08-15-A100-200-EF

A211.400.R.06-15-B125-200-EF

A211.400.R.09-15-B125-200-EF

A211.500.R.10-15-B150-250-EF

A211.600.R.08-15-B200-250-EF

A211.600.R.10-15-B150-250-EF


A211.200.R.04K5-11-A075-EF

A211.250.R.05K7-11-A100-EF

A211.300.R.06K9-11-A100-EF

A211.200.R.03K4-15-A075-EF

A211.250.R.04K5-15-A100-EF

A211.300.R.04K6-15-A100-EF

A211.300.R.04K6-15-A125-EF

A211.250.R.04K4-20-A100-EF

A211.300.R.05K5-20-A100-EF


MaxiMill AHSC

AHSC.200.R.03-19-A075-175-EF

AHSC.250.R.03-19-A100-200-EF

AHSC.250.R.04-19-A100-200-EF

AHSC.300.R.03-19-A100-200-EF

AHSC.300.R.04-19-A100-200-EF

AHSC.400.R.04-19-B125-200-EF

AHSC.500.R.05-19-B150-200-EF

AHSC.600.R.05-19-B150-200-EF


MaxiMill A260-031/-041

A260.300.R.05/041-EF

A260.400.R.06/041-EF

A260.500.R.07/041-EF

A260.600.R.10/041-EF

A260.800.R.12/041-EF

A260.1000.R.14/041-EF

A260.300.R.05/031-EF

A260.400.R.06/031-EF

A260.500.R.07/031-EF

A260.600.R.10/031-EF

A260.800.R.12/031-EF

A260.1000.R.14/031-EF


MaxiMill A260-029/-032


A260.300.R.05/032-EF

A260.400.R.06/032-EF

A260.500.R.07/032-EF

A260.600.R.10/032-EF

A260.800.R.12/032-EF

A260.1000.R.14/032-EF

A260.300.R.05/029-EF

A260.400.R.06/029-EF

A260.500.R.07/029-EF

A260.600.R.10/029-EF

A260.800.R.12/029-EF

A260.1000.R.14/029-EF


SD.. 1504..

SE.. 12..


MaxiMill A260-058


A260.300.R.05/058-EF

A260.400.R.06/058-EF

A260.500.R.07/058-EF

A260.600.R.10/058-EF

A260.800.R.12/058-EF

A260.1000.R.14/058-EF


MaxiMill A260-057


A260.300.R.05/057-EF

A260.400.R.06/057-EF

A260.500.R.07/057-EF

A260.600.R.10/057-EF

A260.800.R.12/057-EF

A260.1000.R.14/057-EF


MaxiMill A260-018


A260.300.R.05/018-EF

A260.400.R.06/018-EF

A260.500.R.07/018-EF

A260.600.R.10/018-EF

A260.800.R.12/018-EF

A260.1000.R.14/018-EF

SP.. 12..

MaxiMill A260-052/-053

A260.300.R.05/052-EF

A260.400.R.06/052-EF

A260.500.R.07/052-EF

A260.600.R.10/052-EF

A260.800.R.12/052-EF

A260.1000.R.14/052-EF

A260.300.R.05/053-EF

A260.400.R.06/053-EF

A260.500.R.07/053-EF

A260.600.R.10/053-EF

A260.800.R.12/053-EF

A260.1000.R.14/053-EF

MaxiMill A260-040

B96

A260.300.R.05/040-EF

A260.400.R.06/040-EF

A260.500.R.07/040-EF

A260.600.R.10/040-EF

A260.800.R.12/040-EF

A260.1000.R.14/040-EF

AD.. 15..

3.354

4.354

5.354

6.354

8.354

10.354

MaxiMill A260-054/-056

A260.300.R.05/054-EF

A260.400.R.06/054-EF

A260.500.R.07/054-EF

A260.600.R.10/054-EF

A260.800.R.12/054-EF

A260.1000.R.14/054-EF

A260.300.R.05/056-EF

A260.400.R.06/056-EF

A260.500.R.07/056-EF

A260.600.R.10/056-EF

A260.800.R.12/056-EF

A260.1000.R.14/056-EF

21.9

MaxiMill A260-042/-051

A260.300.R.05/042-EF

A260.400.R.06/042-EF

A260.500.R.07/042-EF

A260.600.R.10/042-EF

A260.800.R.12/042-EF

A260.1000.R.14/042-EF

A260.300.R.05/051-EF

A260.400.R.06/051-EF

A260.500.R.07/051-EF

A260.600.R.10/051-EF

A260.800.R.12/051-EF

A260.1000.R.14/051-EF

AP.. 10..

24645

B44+B45

MaxiMill A260-039/-055

A260.300.R.05/055-EF

A260.400.R.06/055-EF

A260.500.R.07/055-EF

A260.600.R.10/055-EF

A260.800.R.12/055-EF

A260.1000.R.14/055-EF

A260.300.R.05/039-EF

A260.400.R.06/039-EF

A260.500.R.07/039-EF

A260.600.R.10/039-EF

A260.800.R.12/039-EF

A260.1000.R.14/039-EF

3.0

13.4

37.0

SD.. 1205..

MaxiMill A260-025

A260.300.R.05/025-EF

A260.400.R.06/025-EF

A260.500.R.07/025-EF

A260.600.R.10/025-EF

A260.800.R.12/025-EF

A260.1000.R.14/025-EF

TP.. 22..

MaxiMill A260-026

A260.300.R.05/026-EF

A260.400.R.06/026-EF

A260.500.R.07/026-EF

A260.600.R.10/026-EF

A260.800.R.12/026-EF

A260.1000.R.14/026-EF

LP.. 20..

A260.300.R.05-EF

A260.400.R.06-EF

A260.500.R.07-EF

A260.600.R.10-EF

A260.800.R.12-EF

A260.1000.R.14-EF

Cassettes - system 260

Cassettes for face milling

7818...

Cassettes for shoulder milling

Cassettes for finishing

B112

Assembled cutter

Diameter range

7818041/KA

270-09

3-10

7818031/KA

270-12

7818029/KA

SE.. 1204..

7818032/KA

270-15

2.8-9.8

7818018/KA

3.1-10.1

SP.. 1204..

7818052/KA

251-12

RP.. 1204..

7818053/KA

251-16

RP.. 1605..

7818054/KA

211-11

3.4-10.4

XD.. 11T3..

7818039/KA

490-12

7818055/KA

490-09

7818051/KA

241-15

LD.. 1504..

7818025/KA

TP.. 2204..

7818026/KA

LP.. 2004..

7818056/KA

211-15

XD.. 1505..

7818057/KA

273-06

7818058/KA

271-17

2.9-9.9

SA.. 1706..

7818040/KA

AD.. 1504..

7818042/KA

210-10

AP.. 1003..

Thermal cracking

○ Varying temperature of cutting edge, thermal shock

○ Incorrect cooling

○ High tensile materials

○ Use grade that is resistant to thermal cracking

○ Apply cooling lubricant abundantly or use dry milling

○ Decrease feed rate

Small cracks at 90° to cutting edge.

Notching

○ Cold work hardening materials (e.g. super alloys)

○ Cast and forging skin

○ Formation of burrs

○ Decrease cutting speed

○ Climb milling

○ Change working orientation of the milling cutter

○ Reduce approach angle

Notch at the maximum cutting depth.

○ Excessive stress of the carbide grade

○ Sudden changes of cutting forces

○ Increase edge hone

○ Reduce feed rate


Aluminum - standard materials

Aluminium cast alloys

DIN 1725-2

DIN EN 1706

Alloy designation

Alloy group

AlCu

Number

3.1371

EN AC-21000

G-AlCu4TiMg

Numeric

Chem. symbol

EN AC-Al Cu4MgTi

G-AlCu4Ti

3.1841

EN AC-21100

EN AC-Al Cu4Ti

AlSiMgTi

EN AC-4100

EN AC-Al Si2MgTi

EN AC-42000

EN AC-Al Si7Mg

AlSi7Mg

G-AlSi7Mg

3.2371

EN AC-42100

EN AC-Al Si7Mg0,3

AlSi10Mg

Short designation

AlSi

AlSi5Cu

AlSi9Cu

AlSi(Cu)

AlSiCuNiMg

AlMg

AlZnMg

EN AC-42200

EN AC-Al Si7Mg0,6

EN AC-43000

EN AC-Al Si10Mg/a)

EN AC-43100

EN AC-Al Si10Mg(b)

G-AlSi10Mg(Cu)

3.2383

EN AC-43200

EN AC-Al Si10Mg(Cu)

G-AlSi9Mg

3.2373

EN AC-43300

EN AC-Al Si9Mg

GD-AlSi10Mg

3.2382

EN AC-43400

EN AC-Al Si10Mg(Fe)

G-AlSi11

3.2211

EN AC-44000

EN AC-Al Si11

EN AC-44100

EN AC-Al Si12(b)

EN AC-44200

EN AC-Al Si12(a)

GD-AlSi12

3.2582

EN AC-44300

EN AC-Al Si12(Fe)

EN AC-44400

EN AC-Al Si9

G-AlSi6Cu4

3.2151

EN AC-45000

EN AC-Al Si6Cu4

EN AC-45100

EN AC-Al Si5Cu3Mg

EN AC-45200

EN AC-Al Si5Cu3Mn

EN AC-45300

EN AC-Al Si5Cu1Mg

EN AC-45400

EN AC-Al Si5Cu3

GD-AlSi9Cu3

EN AC-46000

EN AC-Al Si9Cu3(Fe)

EN AC-46100

EN AC-Al Si11Cu2(Fe)

EN AC-46200

EN AC-Al Si8Cu3

EN AC-46300

EN AC-Al Si7Cu3Mg

EN AC-46400

EN AC-Al Si9Cu1Mg

EN AC-46500

EN AC-Al Si9Cu3(Fe)(Zn)

EN AC-46600

EN AC-Al Si7Cu2

G-AlSi12(Cu)

3.2583

EN AC-47000

EN AC-Al Si12(Cu)

GD-AlSi12(Cu)

3.2982

EN AC-47100

EN AC-AlSi12Cu1(Fe)

EN AC-48000

EN AC-Al Si12CuNiMg

EN AC-51000

EN AC-Al Mg3(b)

EN AC-AlMg3(a)

G-AlMg3

3.3541

EN AC-51100

GD-AlMg9

3.3292

EN AC-51200

EN AC-Al Mg9

G-AlMg5

3.3561

EN AC-51300

EN AC-Al Mg5

G-AlMg5Si

3.3261

EN AC-51400

EN AC-Al Mg5 (Si)

EN AC-7100

EN AC-Al Zn5Mg

Aluminium wrought alloys - bar, sheet

B119

Aluminum wrought alloys - bar

DIN 1725-1/DIN 1712-3

DIN EN 573-3

3.1645

EN AW-2007

AlCuBiPb

3.1655

EN AW-2011

EN AW-Al Cu6BiPb

EN AW-2030

EN AW-Al Cu4PbMg

AlMgSiPb

3.0615

EN AW-6012

EN AW-Al MgSiPb

EN AW-6262

EN AW-Al Mg1SiPb

AlMgSi0,5

3.3206

EN AW-6060

EN AW-Al MgSi

EN AW-6063

EN AW-Al Mg0,7Si

EN AW-6082

EN AW-Al Si1MgMn

AlCuSiMn

3.1255

EN AW-2014

EN AW-Al Cu4SiMg

EN AW-2017A

EN AW-Al Cu4MgSi(A)

AlCuMg2

3.1355

EN AW-2024

EN AW-Al Cu4Mg1

AlZn4,5Mg1

3.4335

EN AW-7020

EN AW-Al Zn4,5Mg1

AlZnMgCu0,5

3.4345

EN AW-7022

EN AW-Al Zn5Mg3Cu

AlZnMgCu1,5

3.4365

EN AW-7075

EN AW-Al Zn5,5MgCu

Al99,5

3.0255

EN AW-1050A

EN AW-Al 99,5

E-Al

3.0257

EN AW-1350

EN AW-Eal 99,5

EN AW-Al Mg3

AlMg3

3.3535

EN AW-5754

AlMg5

3.3555

EN AW-5019

EN AW-Al Mg5

AlMg4,5Mn

3.3547

EN AW-5083

EN AW-Al Mg4,5Mn0,7

Aluminum wrought alloys - sheet

AlMg1SiCu

3.3211

EN AW-6061

EN AW-Al Mg1SiCu

= hardened materials

= naturally hard materials

EN AW-Al Cu4PbMgM

AlCuMgPb

B120

Aluminium - machinability

It depends on the type of alloy whether aluminium materials

are easy to machine or not.

From the easily machined aluminium alloy to the problematic

pure aluminium all levels of machinability can be found.

Group

Alloy type

Pure Al

Al 99,9

Wrought alloys

4-5

Al Mg Mn

3-4

Al Mg

Machining alloy stock

Al Cu Mg

Al Cu Si Mg

Al Zn Mg Cu

G - Al Si

Machinability can be defined as the degree of difficulty that

a material creates when being machined. In order to assess

the machinability of a material basically four parameters have

to be taken into consideration

○ Cutting force

○ Tool life

○ Surface quality

○ Chip formation

1-2

2-3

G - Al Mg

G - Al Mg Si

G - Al Si Cu Mg Ni

5 = bad machinability

G - Al Cu Ti

1 = very good machinability

3-5

G - Al Si Mg

G - Al Si Cu

Cast alloys

Al Mn

Al Mg Si


Matching products see right-hand side.

MSS-E20R00-10-E

MSS-E20R00-12-E

MSS-E20L90-12-E

C156

C157

s/smin

MSS-E20R90-12-E

.827

R MSS-E20R21-GX24-1

R MSS-E20R21-GX24-2

R MSS-E20R21-GX24-3

GX24-1.. C140

GX24-2.. C140

GX24-3.. C140

R MSS-E20R20-SX2

R MSS-E20R20-SX3

R MSS-E20R20-FX2.2

R MSS-E20R20-FX3.1

R MSS-E20R20-FX4.1

L R

.109

.148

.147

C168

GX16-1.. C140

GX16-2.. C140

GX16-3.. C140

smax

C147

L MSS-E20L21-GX24-1

L MSS-E20L21-GX24-2

L MSS-E20L21-GX24-3

L MSS-E20L20-SX2

L MSS-E20L20-SX3

L MSS-E20L20-FX2.2

L MSS-E20L20-FX3.1

L MSS-E20L20-FX4.1

FX 2.2..

FX 3.1..

FX 4.1..

C170

C145

SX..2

SX..3

L MSS-E20L12-GX16-1

L MSS-E20L12-GX16-2

L MSS-E20L12-GX16-3

C161

C162

MSS-E20L00-10-E

MSS-E20L00-12-E

R MSS-E20R12-GX16-1

R MSS-E20R12-GX16-2

R MSS-E20R12-GX16-3

h/dA

C69

Modular system, assembly size 25

MSS-E25R00-16-E

MSS-E25L90-16-E

2.480

HSK-T63-MSS-E25R00

MSS-E25L00-16-E

MSS-E25R90-16-E

HSK-T63-MSS-E25L00

HSK-T100-MSS-E25L00

C196

C171

1.378

.198

.201

MSS-E25R12-GX16-1

MSS-E25R12-GX16-2

MSS-E25R12-GX16-3

MSS-E25R12-GX16-4

MSS-E25R21-GX24-1

MSS-E25R21-GX24-2

MSS-E25R21-GX24-3

MSS-E25R21-GX24-4

MSS-E25R20-SX2

MSS-E25R25-SX3

MSS-E25R35-SX3

MSS-E25R25-SX4

MSS-E25R35-SX4

MSS-E25R20-FX2.2

MSS-E25R25-FX3.1

MSS-E25R25-FX4.1

MSS-E25R25-FX5.1

MSS-E25R25-FX6.5

MSS-E25R35-FX3.1

MSS-E25R35-FX4.1

MSS-E25R35-FX5.1

MSS-E25R35-FX6.5

GX16-1..

GX16-2..

GX16-3..

GX16-4..

GX24-1..

GX24-2..

GX24-3..

GX24-4..

SX..4

FX 5.1..

FX 6.5..

C140

MSS-E25L12-GX16-1

MSS-E25L12-GX16-2

MSS-E25L12-GX16-3

MSS-E25L12-GX16-4

MSS-E25L21-GX24-1

MSS-E25L21-GX24-2

MSS-E25L21-GX24-3

MSS-E25L21-GX24-4

MSS-E25L20-SX2

MSS-E25L35-SX3

MSS-E25L25-SX3

MSS-E25L25-SX4

MSS-E25L35-SX4

MSS-E25L20-FX2.2

MSS-E25L25-FX3.1

MSS-E25L25-FX4.1

MSS-E25L25-FX5.1

MSS-E25L25-FX6.5

MSS-E25L35-FX3.1

MSS-E25L35-FX4.1

MSS-E25L35-FX5.1

MSS-E25L35-FX6.5

C70

Modular system, assembly size 32

MSS-E32L90-20-E

MSS-E32L90-85-E

C197

HSK-T100-MSS-E32R00

HSK-T63-MSS-E32R00

HSK-T100-MSS-E32L90

HSK-T63-MSS-E32L90

MSS-E32R90-85-E

MSS-E32R90-20-E

HSK-T63-MSS-E32L00

HSK-T63-MSS-E32R90

HSK-T100-MSS-E32R90

R MSS-E32R21-GX24-2

R MSS-E32R21-GX24-3

R MSS-E32R21-GX24-4

GX24-4.. C140

R MSS-E32R35-SX3

R MSS-E32R35-SX4

N MSS-E32N25-LX

N MSS-E32N32-LX

N MSS-E32N45-LX

L MSS-E32L21-GX24-2

L MSS-E32L21-GX24-3

L MSS-E32L21-GX24-4

L MSS-E32L35-SX3

L MSS-E32L35-SX4

LX..

C146

GX16-4.. C140

MSS-E32R32-FX3.1

MSS-E32R32-FX4.1

MSS-E32R32-FX5.1

MSS-E32R32-FX6.5

MSS-E32R45-FX3.1

MSS-E32R45-FX4.1

MSS-E32R45-FX5.1

MSS-E32R45-FX6.5

L MSS-E32L12-GX16-2

L MSS-E32L12-GX16-3

L MSS-E32L12-GX16-4

C169

MSS-E32L00-85-E

MSS-E32L00-20-E

R MSS-E32R12-GX16-2

R MSS-E32R12-GX16-3

R MSS-E32R12-GX16-4

MSS-E32R00-20-E

MSS-E32R00-85-E

MSS-E32L32-FX3.1

MSS-E32L32-FX4.1

MSS-E32L32-FX5.1

MSS-E32L32-FX6.5

MSS-E32L45-FX3.1

MSS-E32L45-FX4.1

MSS-E32L45-FX5.1

MSS-E32L45-FX6.5

C71

Clamping blocks, blades, height 26

SBN 12-26KS-E

C177

C181

C182

XLCFR 2602-SX2

XLCFL 2602-SX2

XLCFN 2603-SX3

XLCFN 2604-SX4

XLCFR 2608-SX2

XLCFL 2608-SX2

XLCFR 2608-SX3

XLCFL 2608-SX3

XLCEN 2602 J22 FX

XLCFN 2603 J31 FX

XLCFN 2604 J41 FX

C176

SBN 12-26K-E

C180

C72

Clamping blocks, blades, height 32

SBN 20-32KS-E

SBN 16-32KS-E

C175

C178

SBN 16-32K-E

SBN 20-32K-E

XLCFN 3202-GX24-1S

XLCFN 3203 GX24-2S

XLCFN 3204 GX24-3S

XLCFN 3206 GX24-4S

XLCFR 3202-SX2

XLCFL 3202-SX2

XLCFN 3203-SX3

XLCFN 3204-SX4

XLCFN 3205-SX5

XLCFN 3206-SX6

XLCFL 3208-SX3

XLCFR 3208-SX3

XLCFR 3208-SX4

XLCFL 3208-SX4

XLCEN 3202 M22 FX

XLCFN 3203 M31 FX

XLCFN 3204 M41 FX

XLCFN 3205 M51 FX

XLCFN 3206 M65 FX

SX..5

SX..6

C73

Clamping blocks, blades, height 46

N XLCEN 4608 LX

N XLCEN 4608 S82 FX

N XLCEN 4609 S97 FX

.323

FX 8.2..

FX 9.7..

SBN 24-46K-E

SBN 20-46K-E

C179

C74

Monoblock tools – GX

C173

smin

E16R0021-10C-GX24-2-E

E20R0021-12C-GX24-2-E

E20R0021-12C-GX24-3-E

E25R0021-16D-GX24-2-E

E25R0021-16D-GX24-3-E

E25R0021-16D-GX24-4-E

E32R0021-85D-GX24-2-E

E32R0021-85D-GX24-3-E

E32R0021-85D-GX24-4-E

E16L0021-10C-GX24-2-E

E20L0021-12C-GX24-2-E

E20L0021-12C-GX24-3-E

E25L0021-16D-GX24-2-E

E25L0021-16D-GX24-3-E

E25L0021-16D-GX24-4-E

E32L0021-85D-GX24-2-E

E32L0021-85D-GX24-3-E

E32L0021-85D-GX24-4-E

.563

XLCER 06 M22 FX-E

XLCER 08 M22 FX-E

XLCER 08 F22 FX-E

XLCER 09 M22 FX-E

XLCER 10 H22 FX-E

XLCFR 10 H31 FX-E

XLCFR 12 K31 FX-E

XLCFR 12 K41 FX-E

XLCFR 64 M31 FX-E

XLCFR 64 M41 FX-E

XLCEL 06 M22 FX-E

XLCEL 08 F22 FX-E

XLCEL 08 M22 FX-E

XLCEL 09 M22 FX-E

XLCEL 10 H22 FX-E

XLCFL 10 H31 FX-E

XLCFL 12 K31 FX-E

XLCFL 12 K41 FX-E

XLCFL 64 M31 FX-E

XLCFL 64 M41 FX-E

C174

C75

Monoblock tools – FX

Grooving and turning – external

C76

Modular system – external, assembly size 12

MSS-E12R00-08-E

C160

R MSS-E12R07-GX09-1

R MSS-E12R07-GX09-2

GX09-1.. C140

GX09-2.. C140

MSS-E12L00-08-E

L MSS-E12L07-GX09-1

L MSS-E12L07-GX09-2

C77

Modular system – external, assembly size 16

MSS-E16R00-10-E

R MSS-E16R07-GX09-1

R MSS-E16R07-GX09-2

L MSS-E16L07-GX09-1

L MSS-E16L07-GX09-2

MSS-E16L00-10-E

C78

Modular system – external, assembly size 20

C79

Modular system – external, assembly size 25

C80

Modular system – external, assembly size 32

E10R00-06-GX09-E

E10L00-06-GX09-E

GX09..

C172

Grooving and turning – internal

C82

Modular system – internal, assembly size 16

MSS-I16R90-1.5D-E

MSS-I16R90-2.5D-E

MSS-I16L90-1.5D-E

MSS-I16L90-2.5D-E

C183

C184

[inch] [inch] [inch] [inch]

C185

R MSS-I16R04-GX09-1

R MSS-I16R04-GX09-2

L MSS-I16L04-GX09-1

L MSS-I16L04-GX09-2

C83

Modular system – internal, assembly size 20

MSS-I20R90-1.5D-E

MSS-I20R90-2.5D-E

MSS-I20L90-1.5D-E

MSS-I20L90-2.5D-E

R MSS-I20R05-GX09-1

R MSS-I20R05-GX09-2

L MSS-I20L05-GX09-1

L MSS-I20L05-GX09-2

C84

Modular system – internal, assembly size 25

MSS-I25R90-1.5D-E

MSS-I25R90-2.5D-E

MSS-I25L90-1.5D-E

MSS-I25L90-2.5D-E

R MSS-I25R06-GX09-1

R MSS-I25R06-GX09-2

L MSS-I25L06-GX09-1

L MSS-I25L06-GX09-2

C85

Modular system – internal, assembly size 32

MSS-I32R90-1.5D-E

MSS-I32R90-2.5D-E

MSS-I32L90-1.5D-E

MSS-I32L90-2.5D-E

C186

MSS-I32R09-GX16-1

MSS-I32R09-GX16-2

MSS-I32R09-GX16-3

MSS-I32R09-GX16-4

MSS-I32L09-GX16-1

MSS-I32L09-GX16-2

MSS-I32L09-GX16-3

MSS-I32L09-GX16-4

C86

Modular system – internal, assembly size 40

MSS-I40R90-1.5D-E

MSS-I40R90-2.5D-E

MSS-I40L90-1.5D-E

MSS-I40L90-2.5D-E

C187

MSS-I40R10-GX16-1

MSS-I40R10-GX16-2

MSS-I40R10-GX16-3

MSS-I40R10-GX16-4

MSS-I40N19-GX24-2

MSS-I40N19-GX24-3

MSS-I40N19-GX24-4

MSS-I40L10-GX16-1

MSS-I40L10-GX16-3

MSS-I40L10-GX16-2

MSS-I40L10-GX16-4

Monoblock boring bars – GX

I12R90-2.5D-GX09-E

I12L90-2.5D-GX09-E

Circlip grooving – external

C88

C163

.045

.053

.072

.077

.128

MSS-E12R07-GX09-1

MSS-E12R07-GX09-2

MSS-E12R02-GX09-1

GX09-1.. C142

GX09-2.. C142

GX09-1..R/L C142

MSS-E12L07-GX09-1

MSS-E12L07-GX09-2

MSS-E12L02-GX09-1

GX09-1..

GX09-2..

GX09-1..R/L

C142

C89

MSS-E16R07-GX09-1

MSS-E16R07-GX09-2

MSS-E16R02-GX09-1

MSS-E16L07-GX09-1

MSS-E16L07-GX09-2

MSS-E16L02-GX09-1

C90

C164

.081

.093

MSS-E20R03-GX16-2

GX16-2..R/L C142

GX16-2.. C142

GX16-3.. C142

MSS-E20L03-GX16-2

GX16-2..R/L

C91

MSS-E25R03-GX16-2

GX16-4.. C142

MSS-E25L03-GX16-2

C92

MSS-E32R12-GX16-2

MSS-E32R12-GX16-3

MSS-E32R12-GX16-4

MSS-E32R03-GX16-2

MSS-E32L12-GX16-2

MSS-E32L12-GX16-3

MSS-E32L12-GX16-4

MSS-E32L03-GX16-2

Circlip grooving – internal

C94

C188

MSS-I16R04-GX09-2

MSS-I16R04-GX09-1

MSS-I16R02-GX09-1

MSS-I16L04-GX09-2

MSS-I16L04-GX09-1

MSS-I16L02-GX09-1

C95

MSS-I20R05-GX09-2

MSS-I20R05-GX09-1

MSS-I20R02-GX09-1

MSS-I20L05-GX09-2

MSS-I20L05-GX09-1

MSS-I20L02-GX09-1

C96

MSS-I25R06-GX09-2

MSS-I25R06-GX09-1

MSS-I25R02-GX09-1

MSS-I25L06-GX09-2

MSS-I25L06-GX09-1

MSS-I25L02-GX09-1

C97

C189

MSS-I32R03-GX16-2

MSS-I32L03-GX16-2

C98

MSS-I40R03-GX16-2

MSS-I40L03-GX16-2

Radius grooves – external

C100

GX09-1.. C143

.070

R MSS-E12R02-GX09-1

GX09-1..R/L C143

L MSS-E12L02-GX09-1

C101

R MSS-E16R02-GX09-1

L MSS-E16L02-GX09-1

C102

GX16-2.. C143

GX16-3.. C143

GX24-2.. C143

GX24-3.. C143

R MSS-E20R03-GX16-2

GX16-2..R/L C143

L MSS-E20L03-GX16-2

C103

GX16-4.. C143

GX24-4.. C143

C143

C104

MSS-E32R21-GX24-2

MSS-E32R21-GX24-3

MSS-E32R21-GX24-4

MSS-E32L21-GX24-2

MSS-E32L21-GX24-3

MSS-E32L21-GX24-4

C105

C106

Radius grooves – internal

C107

R MSS-I16R02-GX09-1

L MSS-I16L02-GX09-1

C108

R MSS-I20R02-GX09-1

L MSS-I20L02-GX09-1

C109

R MSS-I25R02-GX09-1

L MSS-I25L02-GX09-1

C110

C111

C113

R MSS-E16R05-AX05

AX05..

C144

C167

L MSS-E16L05-AX05

C114

C115

C165

2.76

3.94

5.90

.79

1.18

R MSS-E20R14-GX24-2 A50-70

R MSS-E20R14-GX24-2 A70-100

R MSS-E20R14-GX24-2 A100-150

R MSS-E20R05-AX05

R MSS-E20R10-AX10

R MSS-E20R15-AX15

L MSS-E20L14-GX24-2 A50-70

L MSS-E20L14-GX24-2 A70-100

L MSS-E20L14-GX24-2 A100-150

L MSS-E20L05-AX05

L MSS-E20L10-AX10

L MSS-E20L15-AX15

AX10..

AX15..

C116

C117

C166

11.81

MSS-E25R15-GX24-2 A50-70

MSS-E25R15-GX24-2 A70-100

MSS-E25R15-GX24-2 A100-150

MSS-E25R15-GX24-3 A50-70

MSS-E25R15-GX24-3 A70-100

MSS-E25R15-GX24-3 A100-150

MSS-E25R15-GX24-3 A150-300

MSS-E25R15-GX24-4 A50-70

MSS-E25R15-GX24-4 A70-100

MSS-E25R15-GX24-4 A100-150

MSS-E25R15-GX24-4 A150-300

MSS-E25R21-GX24-3 AS50-70

MSS-E25R21-GX24-3 AS70-100

MSS-E25R21-GX24-3 AS100-150

MSS-E25R21-GX24-3 AS150-300

MSS-E25R25-GX24-4 AS50-70

MSS-E25R25-GX24-4 AS70-100

MSS-E25R25-GX24-4 AS100-150

MSS-E25R25-GX24-4 AS150-300

MSS-E25R05-AX05

MSS-E25R10-AX10

MSS-E25R15-AX15

MSS-E25L15-GX24-2 A50-70

MSS-E25L15-GX24-2 A70-100

MSS-E25L15-GX24-2 A100-150

MSS-E25L15-GX24-3 A50-70

MSS-E25L15-GX24-3 A70-100

MSS-E25L15-GX24-3 A100-150

MSS-E25L15-GX24-3 A150-300

MSS-E25L15-GX24-4 A50-70

MSS-E25L15-GX24-4 A70-100

MSS-E25L15-GX24-4 A100-150

MSS-E25L15-GX24-4 A150-300

MSS-E25L21-GX24-3 AS50-70

MSS-E25L21-GX24-3 AS70-100

MSS-E25L21-GX24-3 AS100-150

MSS-E25L21-GX24-3 AS150-300

MSS-E25L25-GX24-4 AS50-70

MSS-E25L25-GX24-4 AS70-100

MSS-E25L25-GX24-4 AS100-150

MSS-E25L25-GX24-4 AS150-300

MSS-E25L05-AX05

MSS-E25L10-AX10

MSS-E25L15-AX15

C118

C119

35.43

MSS-E32R15-GX24-3 A70-100

MSS-E32R15-GX24-3 A100-150

MSS-E32R15-GX24-3 A150-300

MSS-E32R15-GX24-4 A300-900

MSS-E32R15-GX24-4 A70-100

MSS-E32R15-GX24-4 A100-150

MSS-E32R15-GX24-4 A150-300

MSS-E32L15-GX24-3 A70-100

MSS-E32L15-GX24-3 A100-150

MSS-E32L15-GX24-3 A150-300

MSS-E32L15-GX24-4 A300-900

MSS-E32L15-GX24-4 A70-100

MSS-E32L15-GX24-4 A100-150

MSS-E32L15-GX24-4 A150-300

C120

C158

MSS-E20R45-12-E

MSS-E20L45-12-E

C121

C122

MSS-E25R45-16-E

MSS-E25L45-16-E

C123

Thread turning – external

C124

C125

Pmax

[TPI]

Pmin

.50

R MSS-E20R-TC16-1

N MSS-E20N-TC16-2

TC16-1..

TC16-2..

C150

L MSS-E20L-TC16-1

C191

C126

C127

R MSS-E25R-TC16-1

R MSS-E25R-TC16-2

N MSS-E25N-TC16-3

TC16-3..

C148

L MSS-E25L-TC16-1

L MSS-E25L-TC16-2

Monoblock tools – TC

C192

E12R00-08-TC16-E

E12L00-08-TC16-E

TC16-1/2..

C129

Thread turning – internal

C130

C131

R MSS-I32R-TC16-1

R MSS-I32R-TC16-2

N MSS-I32N-TC16-3

L MSS-I32L-TC16-1

L MSS-I32L-TC16-2

C193

Monoblock boring bars – TC

C194

I16L90-2D-TC16-E

I16R90-2D-TC16-E

I20R90-2D-TC16-E

I20L90-2D-TC16-E

I25R90-2D-TC16-E

I25L90-2D-TC16-E

TC16-..

C133

Thread milling – external

C134

Boring bars – TC

C135

Thread milling cutters – TC

C195

DN

2.68

I25R90-2D-TC16-W-E

I32R90-2D-TC16-W-E

C137

C138

C139

C140-C141

System GX-S

System GX-R

Partial profile 60° / 55°

C150-C151

Full profile 60° / 55°

System GX-E

GX09-1E2.00N0.20-F2

GX09-1E2.50N0.20-F2

GX09-2E3.00N0.30-F2

GX16-1E2.00N0.20-F2

GX16-2E3.00N0.30-F2

GX16-3E4.00N0.40-F2

GX16-3E5.00N0.40-F2

GX24-2E3.00N0.30-F2

GX24-2E3.50N0.30-F2

GX24-3E4.00N0.40-F2

GX24-3E4.50N0.40-F2

GX24-3E5.00N0.40-F2

GX24-4E6.00N0.50-F2

GX09-1E2.00N0.20

GX09-1E2.50N0.20

GX09-2E3.00N0.30

GX09-2E3.50N0.30

GX16-1E2.00N0.20

GX16-1E2.50N0.20

GX16-2E3.00N0.30

GX16-2E3.00N0.50

GX16-2E3.50N0.30

GX16-3E4.00N0.40

GX16-3E4.00N0.60

GX16-3E4.50N0.40

GX16-3E5.00N0.40

GX16-3E5.00N0.60

GX16-4E6.00N0.50

GX16-4E6.00N0.80

GX24-2E3.00N0.30

GX24-3E4.00N0.40

GX24-3E5.00N0.40

GX24-4E6.00N0.50

GX09-1E2.00N0.20-M40

GX09-2E3.00N0.30-M40

GX16-1E2.00N0.20-M40

GX16-2E3.00N0.30-M40

GX16-3E4.00N0.40-M40

GX16-3E5.00N0.40-M40

GX16-4E6.00N0.50-M40

GX24-2E3.00N0.30-M40

GX24-3E4.00N0.40-M40

GX24-3E5.00N0.40-M40

GX24-4E6.00N0.50-M40

GX16-1E2.00N0.20-M1

GX16-2E3.00N0.20-M1

GX16-3E4.00N0.30-M1

GX24-1E2.00N0.20-M1

GX24-2E3.00N0.20-M1

GX24-3E4.00N0.30-M1

GX16-1E2.00N0.20-27P

GX16-2E3.00N0.30-27P

GX16-3E4.00N0.40-27P

GX16-4E6.00N0.50-27P

GX24-2E3.00N0.30-27P

GX24-3E4.00N0.40-27P

GX24-3E5.00N0.40-27P

GX24-4E6.00N0.50-27P

GX09-1S0.60L

GX09-1S0.60R

GX09-1S0.80L

GX09-1S0.80R

GX09-1S0.90L

GX09-1S0.90R

GX09-1S1.00L

GX09-1S1.00R

GX09-1S1.20L

GX09-1S1.20R

GX09-1S1.40L

GX09-1S1.40R

GX09-1S1.70L

GX09-1S1.70R

GX16-2S0.60L

GX16-2S0.60R

GX16-2S0.80L

GX16-2S0.80R

GX16-2S0.90L

GX16-2S0.90R

GX16-2S1.00L

GX16-2S1.00R

GX16-2S1.20L

GX16-2S1.20R

GX16-2S1.40L

GX16-2S1.40R

GX16-2S1.70L

GX16-2S1.70R

GX16-2S1.95L

GX16-2S1.95R

GX16-2S2.25L

GX16-2S2.25R

GX09-1S1.95N

GX09-1S2.25N

GX09-2S2.75N

GX09-2S3.25N

GX16-2S2.75N

GX16-2S3.25N

GX16-3S4.25N

GX16-4S5.25N

C163-C164

C188-C189

GX09-1R0.80L

GX09-1R0.80R

GX16-2R0.80L

GX16-2R0.80R

GX16-2R1.00L

GX16-2R1.00R

GX16-2R1.20L

GX16-2R1.20R

GX09-1R1.00N

GX09-1R1.20N

GX16-2R1.50N

GX16-3R2.00N

GX16-3R2.50N

GX16-4R3.00N

GX24-2R1.50N-M3

GX24-3R2.00N-M3

GX24-3R2.50N-M3

GX24-4R3.00N-M3

GX16-2R1.50N-27P

GX16-3R2.00N-27P

GX16-3R2.50N-27P

GX24-4R3.00N-27P

AX05-E3.00N0.30-10-F50

AX10-E3.00N0.30-20-F50

AX15-E3.00N0.30-30-F50

SX E2.00N0.20-M2

SX E3.00N0.30-M2

SX E4.00N0.40-M2

SX E2.00N0.20-F2

SX E3.00N0.30-F2

SX E4.00N0.40-F2

SX E2.00L6-M1

SX E2.00N0.20-M1

SX E2.00R6-M1

SX E3.00L6-M1

SX E3.00N0.20-M1

SX E3.00R6-M1

SX E4.00L6-M1

SX E4.00N0.30-M1

SX E4.00R6-M1

SX E2.00N0.20-27P

SX E3.00N0.30-27P

SX E4.00N0.40-27P

SX R1.50N-M3

SX R2.00N-M3

LX E10.00N0.80-M2

LX E8.00N0.80-M2

LX R4.00N-M3

FX 2.2N0.10-27P

FX 3.1N0.15-27P

FX 4.1N0.15-27P

C170-C171

FX 2.2L5-F1

FX 2.2N0.15-F1

FX 2.2R5-F1

FX 3.1L5-F1

FX 3.1L8-F1

FX 3.1N0.20-F1

FX 3.1N0.40-F1

FX 3.1R5-F1

FX 3.1R8-F1

FX 4.1N0.20-F1

FX 4.1N0.50-F1

FX 2.2L4-M1

FX 2.2N0.10-M1

FX 2.2R4-M1

FX 3.1L6-M1

FX 3.1N0.15-M1

FX 3.1R6-M1

FX 4.1L6-M1

FX 4.1N0.20-M1

FX 4.1R6-M1

FX 5.1L6-M1

FX 5.1N0.25-M1

FX 5.1R6-M1

FX 6.5L6-M1

FX 6.5N0.30-M1

FX 8.2N0.40-M1

FX 9.7N0.40-M1

FX 3.1N0.40-R2

FX 4.1N0.50-R2

Partial profile 60°

TC16-1 EI-A60-27P

TC16-2 EI-AG60-27P

TC16-2 EI-G60-27P

TC16-3 EI-N60-27P

TC16-1 EI-A60

TC16-2 EI-AG60

TC16-2 EI-G60

TC16-3 EI-N60


Partial profile 55°

TC16-1 EI-A55

TC16-2 EI-AG55

TC16-2 EI-G55

TC16-3 EI-N55

Full profile 60°

TC16-1 E 0,5 ISO-27P

TC16-1 E 0,75 ISO-27P

TC16-1 E 1,0 ISO-27P

TC16-1 E 1,25 ISO-27P

TC16-1 E 1,5 ISO-27P

TC16-1 I 1,0 ISO-27P

TC16-1 I 1,5 ISO-27P

TC16-2 E 1,75 ISO-27P

TC16-2 E 2,0 ISO-27P

TC16-2 E 2,5 ISO-27P

TC16-2 E 3,0 ISO-27P

TC16-2 I 2,0 ISO-27P

TC16-2 I 3,0 ISO-27P

TC16-1 E 0,5 ISO

TC16-1 E 0,75 ISO

TC16-1 E 1,0 ISO

TC16-1 E 1,25 ISO

TC16-1 E 1,5 ISO

TC16-1 I 0,5 ISO

TC16-1 I 0,75 ISO

TC16-1 I 1,0 ISO

TC16-1 I 1,25 ISO

TC16-1 I 1,5 ISO

TC16-2 E 1,75 ISO

TC16-2 E 2,0 ISO

TC16-2 E 2,5 ISO

TC16-2 E 3,0 ISO

TC16-2 I 1,75 ISO

TC16-2 I 2,0 ISO

TC16-2 I 2,5 ISO

TC16-2 I 3,0 ISO

TC16-3 E 3,5 ISO

TC16-3 E 4,0 ISO

TC16-3 E 4,5 ISO

TC16-3 E 5,0 ISO

TC16-3 I 3,5 ISO

TC16-3 I 4,0 ISO

TC16-3 I 4,5 ISO

TC16-3 I 5,0 ISO

Full profile 55°

TC16-1 EI 19 W-27P

TC16-2 EI 11 W-27P

TC16-2 EI 14 W-27P

TC16-1 EI 16 W

TC16-1 EI 18 W

TC16-1 EI 19 W

TC16-1 EI 20 W

TC16-1 EI 24 W

TC16-1 EI 26 W

TC16-1 EI 28 W

TC16-2 EI 10 W

TC16-2 EI 11 W

TC16-2 EI 12 W

TC16-2 EI 14 W

TC16-2 EI 8 W

TC16-2 EI 9 W

TC16-3 EI 5 W

TC16-3 EI 6 W

TC16-3 EI 7 W

Modules - external

MSS 0°

MSS 90°

MSS 45°

Adapters

C159

FX long

GX16

GX24

Blades, clamping blocks

GX24 axial

GX axial long

SX reinforced

C177-C178

C155

SBN...K

Threading - monoblock tools and modules

SBN...KS

TC monoblock

2.5 x D

TC milling cutters

Modules - internal

HSK-T 0°

HSK-T 90°

1.5 x D

MSS shanks

MSS-E12R..

MSS-E12L..

MSS-E16R..

MSS-E16L..

MSS-E20R..

MSS-E20L..

MSS-E25R..

MSS-E25L..

MSS-E32R..

MSS-E32L..

valid only for:

MSS-E20R/L00-10-E

.907

1.197

1.486

.783

1.098

.287

Picture shows left-hand version

.771

.571

±0,08

MSS-E20R00-AD

MSS-E20L00-AD

MSS-E25R00-AD

MSS-E25L00-AD

MSS-E32R00-AD

MSS-E32L00-AD

MSS modules – external

Grooving and turning – GX09

GX-E

GX-S

GX-R

Grooving and turning – GX16

MSS-E20R12-GX16-1

MSS-E20R12-GX16-2

MSS-E20R12-GX16-3

MSS-E20L12-GX16-1

MSS-E20L12-GX16-2

MSS-E20L12-GX16-3

Grooving and turning – GX24

MSS-E20R21-GX24-1

MSS-E20R21-GX24-2

MSS-E20R21-GX24-3

MSS-E20L21-GX24-1

MSS-E20L21-GX24-2

MSS-E20L21-GX24-3


Circlip and radius grooves – GX09

Circlip and radius grooves – GX16

Axial grooves – GX24

MSS-E20R14-GX24-2 A50-70

MSS-E20R14-GX24-2 A70-100

MSS-E20R14-GX24-2 A100-150

MSS-E20L14-GX24-2 A50-70

MSS-E20L14-GX24-2 A70-100

MSS-E20L14-GX24-2 A100-150

Axial grooves – AX

MSS-E16R05-AX05

MSS-E16L05-AX05

MSS-E20R10-AX10

MSS-E20R15-AX15

MSS-E20R05-AX05

MSS-E20L15-AX15

MSS-E20L10-AX10

MSS-E20L05-AX05

Grooving and turning – SX

MSS-E20R20-SX2

MSS-E20R20-SX3

MSS-E20L20-SX2

MSS-E20L20-SX3

MSS-E32R35-SX3

MSS-E32R35-SX4

MSS-E32L35-SX3

MSS-E32L35-SX4

Grooving and turning – LX

MSS-E32N25-LX

MSS-E32N32-LX

MSS-E32N45-LX

Part-off – FX

MSS-E20R20-FX2.2

MSS-E20R20-FX3.1

MSS-E20R20-FX4.1

MSS-E20L20-FX2.2

MSS-E20L20-FX3.1

MSS-E20L20-FX4.1

XLCEN 4608 LX

XLCEN 4608 S82 FX

XLCEN 4609 S97 FX

Clamping blocks

Split clamping blocks

1.688

2.044

MSS boring bars


MSS-I16R..

MSS-I16L..

MSS-I20R..

MSS-I20L..

MSS-I25R..

MSS-I25L..

MSS-I32R..

MSS-I32L..

MSS-I40R..

MSS-I40L..

When using module MSS-I40N19-GX24.. :

Tmax + .354 inch / Dmin + .394 inch

MSS modules – internal

Grooving and turning – GX16/24


Thread turning – TC

MSS-E20R-TC16-1

MSS-E20N-TC16-2

MSS-E20L-TC16-1

MSS-E25R-TC16-1

MSS-E25R-TC16-2

MSS-E25N-TC16-3

MSS-E25L-TC16-1

MSS-E25L-TC16-2

.136

TC 60°

C148+C150

TC 55°

C149+C151

TC threading

[mm] [mm]

[TPI] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch]

.394 .598 .500 .500

.768 .461 .591

MSS-I32R-TC16-1

MSS-I32R-TC16-2

MSS-I32N-TC16-3

MSS-I32L-TC16-1

MSS-I32L-TC16-2

5.50

Modular system (MSS)

HSK-T100-MSS-E25R00

HSK-T100-MSS-E32L00

Tool - setting

Center height

The center height should be set within a tolerance of ± .004

inch to the work piece axis. This is especially important when

parting into center.

Tool setting

The parting and grooving tool must be mounted with a 90°

angle to the axis of the work piece.

Tool overhang

la

For optimum stability the tool overhang has to be kept as short as possible. The following rule can be applied: overhang  la

should not be larger than 8 x s (cutting width).

C201

In order to avoid vibration the work piece should be clamped with the minimum overhang possible.

From dia. .197 mm on, reduce feed

rate 'f' by approx. 50%.

For parting pip-free, use R or L

inserts.

In order to prevent ring formation,

use R or L inserts.

No part-off across center (risk of

breakage).

Reduce feed rate 'f' by approx. 20%

- 50% to minimize lateral deflection.

Advice for grooving operations

When grooving with an axial displacement the width 'a' should be at

least 70% of the cutting width 's'.

When grooving inclined surfaces the

feed should be reduced by approx.

20% - 50% at the beginning.

Advice for part-off operations

GX09-S / GX 16-S

Tolerances (inch)

±.0008

GX 24-R

±.0020

±.0059

GX09-R

GX 16-R

-27P / –

±.0039

-27P / -F2 / –

-M40 / -M1

GX16-E

-F2 / –

-M2 / -M3

Chip

groove

Width

.0866 - .1614

±.0051

-.0039

.2008 - .2559

-.0059

-27P / -F2 / -F3

.3228 - .3819

-.0008

±.0004

.1220 - .1614

-27P / -F2

-M1 / -M2 / -M3

±.0012

= repeatability (x)

±.0098

±.0031

MaxiClick

-F3

GX24-E

GX09-E

MSS-GX, SX, LX, FX

C203

Reduced parting and grooving depth

The MSS parting and grooving modules are selected by size

to suit a certain work piece diameter (Dmax). If the diameter

of the work piece is bigger than Dmax of the module, then

the achievable parting and grooving depth is reduced by

dimension 'a'. The extent of the reduction is established by

reference to the following table.

Tred.

Tred. = Tmax – a

Work piece diameter (inch)

E12

1.38

1.58

2.36

4.53 >9.84

E16

2.17

7.88 >16.5

E20

2.56

3.35

4.33

8.66 12.99

E25

4.92

5.51

6.30

7.48

9.45 12.60 >19.7

E32

4.13

4.72

5.32

5.71

7.09

7.87

8.86 10.63 12.60 15.75 20.87 20.87

.26

.30

Reduction of the maximum grooving depth a (inch)

Maximum work piece diameter (Dmax)

in case of full parting and grooving depth (Tmax) in

Calculation example: module

MSS- E25 R 21-GX24-3

assembly size 25

Tmax = .827, Ø 2.953 inch

D = Ø 3.9 inch

=> Tmax – a = Tred.

.827 – .079 = .748

ma

at

Tmax = maximum grooving depth

Dmax = maximum work piece diameter with full grooving

depth Tmax (a = 0)

a = reduction of grooving depth

Torque moments

C204

MSS module clamping screws

MSS tool shanks

Note the order in which screws must be clamped!

Torx

Nm

in.lbs

MSS-E12...

7897200/M2,5x10/T08

10.6

MSS-E16...

7897202/M3,5x12,5/T15

28.3

MSS-E20...

7897203/M4x14/T15

35.4

MSS-E25...

7897205/M5x18/T20

44.3

MSS-E32...

7897206/M6x20/T25

53.1

C205

for insert clamping

Recommended torque moments

Torque key (inserts/bits)

pcs. (incl. in delivery)

piece (incl. in delivery)

DMSD 1,2Nm/SORT T08

DMSD 2,0Nm/SORT T10

DMSD 4,0Nm/SORT T15

DMSD 5,0Nm/SORT T20

DMSD 6,0Nm/SORT T25

Torque moment set to:

1.2 - 6.0 Nm

DMSD 1-5Nm/SORT

Torque moment can be adjusted

flexibly:

1.0-5.0 Nm

DMSD 2-8Nm/SORT

2.0-8.0 Nm

DMSD-B T08-50MM

DMSD-B T10-50MM

DMSD-B T15-50MM

DMSD-B T20-50MM

DMSD-B T25-50MM

C206

C208

○ Insufficient amount of cooling lubricant

○ Select more wear-resistant carbide grade

○ Improve coolant supply

Abrasion on the flank, normal wear after a certain machining time.

○ Feed rate too high or excessive depth of cut

○ Reduce overhang; check center height

○ Increase stability of cutting edge

may occur.

○ Grade with insufficient wear resistance

○ Incorrect coolant supply

○ Use grade which is more resistant to cratering

C209

○ Too high machining temperature resulting in softening of

○ Wear / heat resistance of carbide grade too low

○ Enlarge rake angle

Built-up edge occurs when the chip is not evacuated properly due to insufficient cutting temperature.

○ Oxidation of the cutting edge

○ Excessive heat on the cutting edge

○ Use various depths of cut

Notch at the maximum depth of cut

High machining temperature and simultaneous mechanical stress may lead to

Measures for parting and grooving problems

C210

R / L - right-hand / left-hand

Cutting width

C212

C213

C214

C215

C216

C217

295 - 460

427 - 558

460 - 657

985 - 8208

328 - 1642

657 - 6506

328 - 985

1313 - 4925

657 - 2626

821 - 1970

657 - 1970

492 - 1313

492 - 985

263 - 591

328 - 821

98 - 148

59 - 98

49 - 82

98 - 263

98 - 164

C218

C219

394 - 821

427 - 821

361 - 624

427 - 788

263 - 492

328 - 657

230 - 460

460 - 722

394 - 657

263 - 525

295 - 558

492 - 821

164 - 657

164 - 591

263 - 427

164 - 263

394 - 722

427 - 624

328 - 624

460 - 919

361 - 755

295 - 624

82 - 148

33 - 66

C220

Application possibilities

Tool configuration

MSS tools 0°

MSS tools 90°

○ Large overhang

○ Special VDI adapter necessary

○ Short overhang

○ Increased stability

○ Normal clamping in VDI shank possible

Parting and grooving depth

Short axial module

○ Can be clamped on one side

○ Parting and grooving depth max.

.591 inch

Long axial module

○ Can be clamped from either side

.827 inch

C221

Machining possibilities with short/long axial module

Tmax = .590/.984

Machining possibilities with long axial module

.827 .827

Depending on the diameter range or width class an axial

displacement (dimension 'x') might be necessary when

producing the second groove.

The dimension 'x' depends on the groove diameter and

shank height.

Tmax = .590/.8271

Tmax = .590/.827

Application advice

C222

(Dmin - Dmax)

1.97 - 2.76 inch

2.76 - 3.94 inch

3.94 - 5.91 inch

3.91 - 11.81 inch

11.81 - 35.43 inch

Important: the indicated diameter refers to the outside diameter

of the groove.

D min

D max

MSS assembly size

Short module

.109 - .147

.109 .147

.148 .197

.198 .256

1.97 - 2.76

2.76 - 3.94

3.94 - 5.91

5.91 - 11.81

Long module

.148 - .197 .198 - .256

11.81 - 35.43

max. grooving depth

Please note: the diameter of face grooves must lie within the diameter range indicated on the module.

Otherwise the tool may be damaged or destroyed.

Correct axial grooving module

Incorrect axial grooving module

C223

Application advice for axial grooving and face turning

is only possible within the diameter range

for that module (e.g. 1.969 - 2.756 inch).

Please note: the indicated diameter

range refers to the outside diameter of

the groove.

Axial grooving - groove

widening

Axial grooving and face

Groove widening is possible

above and below the diameter

range indicated on the module.

When face turning it is possible to widen

the groove above and below the diameter range indicated on the module.

Please note: only the first groove must

lie within the diameter range of the module. The depth of the widening groove

must not be larger than the depth of the

original groove.

lie within the diameter range of the

module.

Axial grooving and face turning

a max

f [Inch/rev]

amax [inch]

.001 - .005

.003 - .008

Maximum grooving diameter

Minimum grooving diameter

C224

MSS-AX

Product characteristics, customer benefits

Neutral insert

○ Application is indenpent on the groove diameter (tool

position is possible in x+ or x-)

○ Only limited by Dmin for first grooving operation

Geometry -F50

○ Universal application, suitable for all materials

○ Suitable for grooving and turning

Tools provided with 'hard & tough' coating

○ Maximum wear protection

○ Maximum corrosion resistance

Monoblock and modular tools

○ High flexibility

○ Cost-optimized solution for every application

C225

Dmin – Dmax

S [inch]

.148 - .256

.394 – ∞

.790 - ∞

1.180 - ∞

E32N25

E32N32

E32N45

19.685 - ∞

1.540

.310 - .390

.109 - .256

TC - threading

C226

Basics of threading

Differences between full and partial profile inserts

Thread profile height

Total depth of cut

Excess material .002 - .004 inch

Finished thread Ø

Full profile insert

+ The entire thread profile including the external dia. is

machined (excess material .002 - .004 inch over finished

diameter) + high profile precision

+ Increased tool life thanks to larger point radii

+ Burr-free thread

- One insert per pitch

Partial profile insert

+ One insert for several pitches

- Therefore the thread profile does not exactly meet the

- The external dia. (or the core dia. in case of internal

threads) is not machined

Approach selection



Radial approach

Flank approach

Alternating approach

+ Preferred approach on

CNC-machines

+ With pitches from .079 to .157 inch

+ Long chipping materials

+ Good chip control

Conventional lathes

With pitches < .079 inch

With short chipping materials

Reduced chip control

With pitches > .157 inch

Long chipping materials

Uniform insert wear

Long tool life

Good chip control

More complex NC programming

Measures for threading problems

C227

MSS-TC thread turning

⇧ ⇧ ⇧ ⇧

≈ ≈ ⇧ ≈ ⇪

▢ ▢ ▢

Feed motion

a) via the flanks

b) alternating via the flanks

Approach (depth of cut)

Number of passes

Finish cut (idle cut)

Full profile

Stability tool - insert

Stability - work piece

≈ ≈ ≈

▢ ▢ ▢ ▢ ▢

Partial profile

Chip shape (tangled swarf)

a,b

Chip cross section too small

Chip cross section too large

Chatter marks, vibration

Profile precision

Burr formation at external thread Ø

TC - thread turning

C228

Recommended values for depth and number of cuts

Metric ISO 60° external threads

Pitch [mm]

Number of cuts

0,75

1,25

1,75

4,5

0,32 0,48 0,64 0,80 0,95 1,10 1,26 1,58 1,89 2,21 2,53 2,84 3,16

These are recommended values for steel machining

Metric ISO 60° internal threads

0,30 0,45 0,59 0,74 0,89 1,02 1,17 1,46 1,76 2,02 2,35 2,64 2,93

Pitch [passes/inch] 28

Whitworth 55° external and internal threads

Thread profile

height

C229

60° external and internal threads

TC16-2EI-AG60

Threading insert

TC16-1EI-A60

TC16-2EI-G60

TC16-3EI-N60

0,5 0,75 1,0 1,25 1,5 1,75 2,0 2,5 3,0 1,75 2,0 2,5 3,0 3,5 4,0 4,5 5,0

0,27 0,44 0,60 0,76 0,92 1,09 1,25 1,57 1,90 1,04 1,20 1,52 1,85 2,07 2,4 2,72 3,05

55° external threads

TC16-2EI-AG55

0,33 0,52 0,71 0,90 1,09 1,28 1,47 1,84 2,22 1,23 1,42 1,79 2,17 2,45 2,83 3,21 3,59

55° internal threads

TC16-2EI-G55

.140

.061

.048

Pitch [passes/inch]

TC16-3EI-N55

.064

TC16-1EI-A55

C230

MSS - TC

Machining method thread turning

Application methods for external machining

Tools clamped in overhead

position

Right-hand thread

Applied modules in lh / neutral

Left-hand thread

Applied modules in rh / neutral

Right-hand

thread

Application methods for internal machining

Machining method thread milling

C231

Conventional milling

Climb milling

C232

Drilling - through-hole thread

C233

Drilling - bottom hole thread

Through-hole thread

No radial plunging necessary, radial approach above or below

work piece + spiral movement

Radial approach until total profile depth + spiral movement

Radial plunging + spiral movement

Advantages compared to multi-tooth threading inserts

Readjustment possible when necessary

1xD

ø DG

2xD

1xP

øD

○ Same insert for thread turning and milling

○ Considerably lower cost of TC inserts

○ Thread is cut in a single feed from outside inwards or vice

versa, so no step in the thread

○ Low cutting forces possible through single-tooth thread milling

○ Standard reach is 2xD. Tools may be modified up to 3xD.

○ Higher cutting values (vc + f) in this manner machining times

are similar to multi-tooth insert machining

○ Easy programming

Bottom hole thread

C234

Milling tool system MSS-TC

metric ISO 60°

54/68

Whitworth 55°

DG

I25R90-2D-TC16-W

I32R90-2D-TC16-W

Ø25/Ø32

54 / 68

Ø 25

M34

M35

M36

M38

M39

M40

M42

15/8

M45

13/4

M48

M52

M55

M56

M58

M60

M62

M64

M65

M68

M70

M72

M75

M76

M78

M80

DN =

nominal milling Ø

= standard thread

TC16-3 EI 5W

TC16-3 EI 6W

TC16-3 EI 7W

TC16-2 EI 8W

TC16-2 EI 9W

TC16-2 EI 10W

M33

R 11/4

TC16-2 EI 11W

TC16-2 EI 12W

TC16-2 EI 14W

TC16-1 I 5,0 ISO

TC16-1 I 4,5 ISO

TC16-1 I 4,0 ISO

TC16-1 I 3,5 ISO

M30

TC16-1 I 3,0 ISO

TC16-1 I 2,5 ISO

TC16-1 I 2,0 ISO

M28

M27

TC threading inserts

11/2

R 11/2

R2

R21/4

R21/2

C235

MSS-I32R90-1.5D

M85

Ø32

Ø44

MSS-I32R90-2.5D

Ø40

R 23/4

M90

R3

M95

R31/4

M100

R31/2

M105

M110

R3 /4

R4

R41/2

R5

R51/2

R6

M115

M120

M125

M130

M135

M140

M145

M150

M155

M160

M165

M170

M175

M180

M185

M190

M195

M200

M205

M210

M215

M220

M225

M230

M235

M240

M245

M250

M300

Bgr. = assembly size

M82

Ø59

C236

M16

External threads in the range

between M16 and M80 can

be milled with both tools,

I25... or I32....

Choose the adequate

threading inserts with the

required pitch.

13/8

1 /2

11/8

C237

Cutting data – threading

C238

657 - 886

591 - 755

460 - 624

591 - 624

394 - 624

558 - 755

492 - 657

263 - 460

230 - 328

427 - 657

328 - 427

525 - 657

394 - 460

492 - 755

328 - 2626

328 - 1149

263 - 1642

82 - 115

131 - 197

115 - 148

98 - 131

16 - 49

C239

C240

MSS-SX

How to use the system

Insert mounting key with handle towards the front into the 2

tool location points.

When moving the mounting key in the direction of the arrows

the insert seat is opened.

Position the insert pressing it against the location face.

Moving the mounting key forward the insert seat locks and

the insert is clamped securely.

The clamping system is designed in such a way that the

mounting key can be inserted into the blade from either side.

LX - application possibilities

C241

R .157

Tmax 45

> 19.685

Tmax 1.535

> 7.874

max 2.362

Tmax 1.339

Internal grooving and turning

Special tools

You can download the form below at our website

www.ceratizit.com ->Download ->Forms or using the QR

code.

C243

Application possibilities for MSS adapters

MSS adapters offer the possibility to apply the modular parting and grooving system where conventional tool shanks or

Maxiflex UTS tool heads cannot be used.

Assembly example

Adapters in combination with VDI shank

○ Special solutions of all kinds

○ Special tools and shanks

○ Rotating tools for circular milling

○ Special machines

○ Limited space

Examples

Assembly dimensions for MSS adapters

C244

Assembly type A

M ..

hmin

○ For low or medium loads

○ Adjustable adapter

l 6 min

l4

bmin

Assembly type B

h5

h4

○ For heavy machining (large parting and grooving depths)

○ Adapter not adjustable

l5

b min

Dimensions in mm

Adapters for:

h3±0,1

hmin.

bmin.

l6 min.

M..

.561

.335

1.417

.531

C245

Tools and inserts for drilling

C246

D1

D4-D5

D16-D23

Off-center drilling

D24

Coolant pressure

D25

D26

D7

System C900 2xD

D8-D9

System C900 3xD

D10-D11

System C900 4xD

D12-D13

System C900 5xD

D14

SONT...

D2

MaxiDrill 900

CTPP430

HC-S25

Co 9.0%; other .75%; WC balance

.85 µm

HV 1590

γ =10°

Since its introduction two years ago MaxiDrill 900 has established itself as a high-performance solid carbide drilling tool.

It sets new standards in high-feed machining with lengths

up to 5xD and demonstrates its performance capacity on

steel, cast iron, non-ferrous metals and difficult to machine

materials.

CERATIZIT has extended the program, which means that

MaxiDrill 900 is now one of the most comprehensive drilling

programs on the market.

Program

Success factors

○ Process security and precision: dimensional accuracy even

under demanding conditions

○ Excellent productivity: high feed rates are possible

○ Reduced friction for smooth operations: optimal chip

evacuation through asymmetric chip flute design

The new SONT inserts of the program are available in eleven

insert sizes.

With these new insert sizes, we can now drill diameters from

14mm to 63mm.

This solid carbide tool shows its high performance capacity in

a wide application range and most difficult situations.

in the depicted cutting situations! The machining possibilities

are reduced in case of long-chipping tough materials.

Note: feed rate reduction between 30 and 60 % is necessary

Producing a transverse through hole

Stack drilling

Attention: minimum gap required in stack.

Drilling on an uneven surface

Drilling on a stepped surface

Drilling of a convex surface

D5

Drilling on inclined surfaces: the drill exits at an angle

Spot drilling in a central hole or bead

Reboring not possible!

When the drill exits the material, in the case of through-holes, a

sharp-edged disk is produced.

When the tool is stationary, this sharp-edged disk may be thrown

out of the clamping chuck at high speed and can cause damage and

personal injury.

In order to prevent this happening, safety precautions must be taken.

Chain drilling is possible depending on the material

Drilling on a ridge

D6

SO..

SONT 042105ER-M30

SONT 052306ER-M30

SONT 062506ER-M30

SONT 072907ER-M30

SONT 083308ER-M30

SONT 093808ER-M30

SONT 104408ER-M30

SONT 124810ER-M30

SONT 135012ER-M30

SONT 155312ER-M30

SONT 175612ER-M30

4.60

5.30

7.70

8.90

10.10

11.60

13.00

15.20

17.50

4.80

6.10

7.30

8.50

9.60

11.00

12.20

14.40

16.70

2.10

2.90

3.80

5.60

.60

.70

.80

1.20

4.10

D16-D17

D8-D14

D8

2xD / Ø 14 - 36 mm

14.5

15.0

15.5

17.5

18.0

18.5

19.0

19.5

20.5

21.0

22.0

23.0

24.0

25.0

26.0

27.0

28.0

29.0

30.0

31.0

32.0

33.0

34.0

35.0

C900.2D.140.R.04

C900.2D.145.R.04

C900.2D.150.R.04

C900.2D.155.R.04

C900.2D.160.R.05

C900.2D.165.R.05

C900.2D.170.R.05

C900.2D.175.R.05

C900.2D.180.R.06

C900.2D.185.R.06

C900.2D.190.R.06

C900.2D.195.R.06

C900.2D.200.R.06

C900.2D.205.R.06

C900.2D.210.R.07

C900.2D.220.R.07

C900.2D.230.R.07

C900.2D.240.R.08

C900.2D.250.R.08

C900.2D.260.R.08

C900.2D.270.R.08

C900.2D.280.R.09

C900.2D.290.R.09

C900.2D.300.R.09

C900.2D.310.R.09

C900.2D.320.R.09

C900.2D.330.R.10

C900.2D.340.R.10

C900.2D.350.R.10

C900.2D.360.R.10

D18-D19

11817562

11690144

11690146

96

97

98

99

101

102

103

111

112

113

114

115

116

118

120

122

132

134

136

138

142

144

146

148

163

167

169

56

SONT 04..

SONT 05..

SONT 06..

SONT 07..

SONT 08..

SONT 09..

SONT 10..

11817560

11690140

D9

2xD / Ø 37 - 63 mm

C900.2D.370.R.12

C900.2D.380.R.12

C900.2D.390.R.12

C900.2D.400.R.12

C900.2D.410.R.12

C900.2D.420.R.13

C900.2D.430.R.13

C900.2D.440.R.13

C900.2D.450.R.13

C900.2D.460.R.13

C900.2D.470.R.15

C900.2D.480.R.15

C900.2D.490.R.15

C900.2D.500.R.15

C900.2D.510.R.15

C900.2D.520.R.15

C900.2D.530.R.15

C900.2D.540.R.15

C900.2D.550.R.17

C900.2D.560.R.17

C900.2D.570.R.17

C900.2D.580.R.17

C900.2D.590.R.17

C900.2D.600.R.17

C900.2D.610.R.17

C900.2D.620.R.17

C900.2D.630.R.17


SONT 12..

SONT 13..

SONT 15..

SONT 17..


C900.3D.140.R.04

C900.3D.145.R.04

C900.3D.150.R.04

C900.3D.155.R.04

C900.3D.160.R.05

C900.3D.165.R.05

C900.3D.170.R.05

C900.3D.175.R.05

C900.3D.180.R.06

C900.3D.185.R.06

C900.3D.190.R.06

C900.3D.195.R.06

C900.3D.200.R.06

C900.3D.205.R.06

C900.3D.210.R.07

C900.3D.215.R.07

C900.3D.220.R.07

C900.3D.225.R.07

C900.3D.230.R.07

C900.3D.235.R.07

C900.3D.240.R.08

C900.3D.245.R.08

C900.3D.250.R.08

C900.3D.255.R.08

C900.3D.260.R.08

C900.3D.265.R.08

C900.3D.270.R.08

C900.3D.275.R.08

C900.3D.280.R.09

C900.3D.285.R.09

C900.3D.290.R.09

C900.3D.295.R.09

C900.3D.300.R.09

C900.3D.305.R.09

C900.3D.310.R.09

C900.3D.315.R.09

C900.3D.320.R.09


3xD / Ø 32.5 - 63 mm

C900.3D.325.R.10

C900.3D.330.R.10

C900.3D.335.R.10

C900.3D.340.R.10

C900.3D.345.R.10

C900.3D.350.R.10

C900.3D.355.R.10

C900.3D.360.R.10

C900.3D.365.R.10

C900.3D.370.R.12

C900.3D.380.R.12

C900.3D.390.R.12

C900.3D.400.R.12

C900.3D.410.R.12

C900.3D.420.R.13

C900.3D.430.R.13

C900.3D.440.R.13

C900.3D.450.R.13

C900.3D.460.R.13

C900.3D.470.R.15

C900.3D.480.R.15

C900.3D.490.R.15

C900.3D.500.R.15

C900.3D.510.R.15

C900.3D.520.R.15

C900.3D.530.R.15

C900.3D.540.R.15

C900.3D.550.R.17

C900.3D.560.R.17

C900.3D.570.R.17

C900.3D.580.R.17

C900.3D.590.R.17

C900.3D.600.R.17

C900.3D.610.R.17

C900.3D.620.R.17

C900.3D.630.R.17


D12

4xD / Ø 14 - 41 mm

C900.4D.140.R.04

C900.4D.150.R.04

C900.4D.160.R.05

C900.4D.170.R.05

C900.4D.180.R.06

C900.4D.190.R.06

C900.4D.200.R.06

C900.4D.210.R.07

C900.4D.220.R.07

C900.4D.230.R.07

C900.4D.240.R.08

C900.4D.250.R.08

C900.4D.260.R.08

C900.4D.270.R.08

C900.4D.280.R.09

C900.4D.290.R.09

C900.4D.300.R.09

C900.4D.310.R.09

C900.4D.320.R.09

C900.4D.330.R.10

C900.4D.340.R.10

C900.4D.350.R.10

C900.4D.360.R.10

C900.4D.370.R.12

C900.4D.380.R.12

C900.4D.390.R.12

C900.4D.400.R.12

C900.4D.410.R.12


4xD / Ø 42 - 54 mm

C900.4D.420.R.13

C900.4D.430.R.13

C900.4D.440.R.13

C900.4D.450.R.13

C900.4D.460.R.13

C900.4D.470.R.15

C900.4D.480.R.15

C900.4D.490.R.15

C900.4D.500.R.15

C900.4D.510.R.15

C900.4D.520.R.15

C900.4D.530.R.15

C900.4D.540.R.15


5xD / Ø 14 - 41 mm

C900.5D.140.R.04

C900.5D.150.R.04

C900.5D.160.R.05

C900.5D.170.R.05

C900.5D.180.R.06

C900.5D.190.R.06

C900.5D.200.R.06

C900.5D.210.R.07

C900.5D.220.R.07

C900.5D.230.R.07

C900.5D.240.R.08

C900.5D.250.R.08

C900.5D.260.R.08

C900.5D.270.R.08

C900.5D.280.R.09

C900.5D.290.R.09

C900.5D.300.R.09

C900.5D.310.R.09

C900.5D.320.R.09

C900.5D.330.R.10

C900.5D.340.R.10

C900.5D.350.R.10

C900.5D.360.R.10

C900.5D.370.R.12

C900.5D.380.R.12

C900.5D.390.R.12

C900.5D.400.R.12

C900.5D.410.R.12


MaxiDrill 900 2xD/3xD

SONT05

SONT 06

SONT 07

SONT 08

SONT 09

SONT 10

SONT 12

SONT 13

SONT 15

SONT 17

max. offset

SONT 042105ER

SONT 052306ER

SONT 062506ER

SONT 072907ER

SONT 083308ER

SONT 093808ER

SONT 124810ER

SONT 135012ER

SONT 155312ER

SONT 175612ER

DMSD 3,2Nm/SORT 15IP

DMSD 1,0Nm/SORT 07IP

DMSD 1,2NM/SORT 08IP

DMSD 2,2NM/SORT 09IP

DMSD 5,0Nm/SORT 20IP

DMSD 0,7Nm/SORT 06IP

10000276/TORX 08IP

10006918/TORX 07IP

10009333/TORX 09IP

10013959/TORX 06IP

IP15

IP07

08IP

09IP

20IP

06IP

D27

Multi-function tools

D28

The original

E2-E3

Depth of cut / feed rate

E29-E35

Productivity

E4-E5

E36-E40

E6

E41

Machining example

E42

E7-E14

XC..

E15-E16

EcoCut Mini

E19

EcoCut Mini adapters

EcoCut Classic

E21-E23

Ra

E24-E25

E26-E28

E1

E2

EcoCut – the original

EcoCut – the original multi-function tool

EcoCut unites the capabilities of tools for the machining of

internal and external profiles as well as for drilling. The

reduced number of tools frees up additional turret positions

on the machine. Simultaneously, the setting and programming

time is minimized.

The EcoCut program consists of the ‘Classic’ tools with index-

The solid carbide tool EcoCut Mini is available in diameters

from 4 to 8 mm.

During the optimization process of the system, CERATIZIT

developed two additional carbide grades: CTWN425 –

uncoated and sharp-edged, for aluminum and non-ferrous

metals; CTPP435 – coated and wear-resistant for all other

able inserts, and the solid carbide tools, ‘Mini’. This allows drilling diameters between 4 and 32 mm.

In perfect timing for the 20 year anniversary, the EcoCut program presents itself with a new look.

NEW

○ Improved toughness

○ Increased heat resistance

○ Increased transverse rupture strength

○ Optimized resistance to edge chipping

E3

The redesigned EcoCut Classic program consists of three new

coated high-performance grades, with wide application ranges

to cover all materials of the ISO material groups P, M, K and S.

The grades CTCP425 and CTCP435 feature Colourful Coat to

ensure stable cutting edges and heat resistance. CTPP430 is

the grade for universal application.

○ New coated high-performance grades, combining with

wide application ranges

○ Optimized stability of the tools

○ New Torx Plus screws

○ 'Hard & tough' surfaces

The smooth surface of the ‘hard & tough’ tool holders ensures

that the swarf is evacuated easily. Thanks to the hard surface

abrasion is reduced.

The tool holders have been redesigned for better stability. The

new Torx Plus screws are used for better insert clamping as well

as easier and more reliable handling.

E4

Break-down of work piece costs

Turn the cost screw together with CERATIZIT

Manufacturing costs

(machine / manpower)

78 - 82%

Tooling costs

2 - 6%

Material costs

14 - 18%

Increase in

productivity by 30%

Increase of tool life by

results in

reduction of work piece

costs by 19%

costs by 1%

Increase in productivity (parts produced per

time unit)

Improved utilization of the available machine capacity leads

to considerable cost reduction per work piece. In this context

CERATIZIT EcoCut makes a decisive contribution through:

○ increase of vc

○ increase of f

○ increase of ap

As the average tool costs amount to only 2 - 6% of the

work piece costs, prolonging tool life typically can only

reduce total costs minimally.

Conventional machining / EcoCut

E5

Four machining operations with only

one tool

○ Drilling into solid material with flat bottom holes

○ Boring applications

○ Turning of face profiles

○ External turning applications

EcoCut

Advantages of EcoCut

○ Problem solver for insufficient tool storage

○ Less programming effort

○ Produces a flat bottom hole

○ Reduced tool and insert inventory costs. Considerable

tool acquisition cost savings

○ Shorter set-up times. Reduced pre-setting time

CTWN425

CTCP425

CTCP435

CTPP435

HW-N25

HC-K40

HC-S30

○○●

E7

E8

Co 7%; mixed carbides 8.1%; WC balance

Ti (C,N) + AI2O3

7.5 µm

E9

Co 10.3%; other 1.2%; WC balance

HV30 1600

TiN / TiAlN; 3 µm

E10

Stainless steel / cast iron

E11

Non-ferrous metals and non metals / heat-resistant alloys / titanium

For EcoCut Mini

E13

ECC

Tool holder in Densimet

Maximum drilling depth,

for example: 3.0 x diameter

Cutting direction

Nominal diameter [mm]

Chamfer version

E14

3.0D

E15

XC.. 04..

-27Q

-M50Q

XCNT 040104EL-M50Q

XCNT 040104ER-M50Q

r rRr

rRRrR

RR r

.299

.417

E17

XCNT 050204EN-M50Q

XCNT 060204EN-M50Q

XCNT 070304EN-M50Q

E18

ECM..

5’

+1

E29-E30

E34

RL

.443

.620

ECM 04L-2.25D-27

ECM 04L-4.00D-27

ECM 04R-2.25D-27

ECM 04R-4.00D-27

ECM 05L-2.25D-27

ECM 05L-4.00D-27

ECM 05R-2.25D-27

ECM 05R-4.00D-27

ECM 06L-2.25D-27

ECM 06L-4.00D-27

ECM 06R-2.25D-27

ECM 06R-4.00D-27

ECM 07L-2.25D-27

ECM 07L-4.00D-27

ECM 07R-2.25D-27

ECM 07R-4.00D-27

ECM 08L-2.25D-27

ECM 08L-4.00D-27

ECM 08R-2.25D-27

ECM 08R-4.00D-27

ECM 04L-2.25D

ECM 04L-4.00D

ECM 04R-2.25D

ECM 04R-4.00D

ECM 05L-2.25D

ECM 05L-4.00D

ECM 05R-2.25D

ECM 05R-4.00D

ECM 06L-2.25D

ECM 06L-4.00D

ECM 06R-2.25D

ECM 06R-4.00D

ECM 07L-2.25D

ECM 07L-4.00D

ECM 07R-2.25D

ECM 07R-4.00D

ECM 08L-2.25D

ECM 08L-4.00D

ECM 08R-2.25D

ECM 08R-4.00D

EC-ADX12-06-E

EC-ADX12-08-E

.550

E21

ECC 08R-1.5D 04-E

ECC 08L-1.5D 04-E

ECC 10R-1.5D 05-E

ECC 10L-1.5D 05-E

ECC 12R-1.5D 06-E

ECC 12L-1.5D 06-E

ECC 14R-1.5D 07-E

ECC 14L-1.5D 07-E

ECC 16R-1.5D 08-E

ECC 16L-1.5D 08-E

ECC 18R-1.5D 09-E

ECC 18L-1.5D 09-E

ECC 20R-1.5D 10-E

ECC 20L-1.5D 10-E

ECC 25R-1.5D 13-E

ECC 25L-1.5D 13-E

ECC 32R-1.5D 17-E

ECC 32L-1.5D 17-E

E07

E31+E35

5.3

E15-E17

.470

.940

1.480

XC.. 0401..

XC.. 0502..

XC.. 0602..

XC.. 0703..

XC.. 0803..

XC.. 09T3..

XC.. 10T3..

XC.. 1304..

XC.. 1705..

E22

2.25D

ECC 08R-2.25D 04-E

ECC 08L-2.25D 04-E

ECC 10R-2.25D 05-E

ECC 10L-2.25D 05-E

ECC 12R-2.25D 06-E

ECC 12L-2.25D 06-E

ECC 14R-2.25D 07-E

ECC 14L-2.25D 07-E

ECC 16R-2.25D 08-E

ECC 16L-2.25D 08-E

ECC 18R-2.25D 09-E

ECC 18L-2.25D 09-E

ECC 20R-2.25D 10-E

ECC 20L-2.25D 10-E

ECC 25R-2.25D 13-E

ECC 25L-2.25D 13-E

ECC 32R-2.25D 17-E

ECC 32L-2.25D 17-E


ECC 08R-3.0D 04 H-E

ECC 08L-3.0D 04 H-E

ECC 10R-3.0D 05 H-E

ECC 10L-3.0D 05 H-E

ECC 12R-3.0D 06 H-E

ECC 12L-3.0D 06 H-E

ECC 14R-3.0D 07 H-E

ECC 14L-3.0D 07 H-E

ECC 16R-3.0D 08 H-E

ECC 16L-3.0D 08 H-E

ECC 18R-3.0D 09 H-E

ECC 18L-3.0D 09 H-E

ECC 20R-3.0D 10 H-E

ECC 20L-3.0D 10 H-E

ECC 25R-3.0D 13 H-E

ECC 25L-3.0D 13 H-E

ECC 32R-3.0D 17 H-E

ECC 32L-3.0D 17 H-E

Densimet

E33+E35

E40

7.2

2.120

2.950

E24

CTWN425* CTCP425 CTPP430 CTCP435 CTPP435*

Masterfinish -27Q / -M50Q

Reduced machining time

If you want to reach the same Ra value as with a

applied for the insert with 'Masterfinish' cutting edge (= shorter

production time per component!).

E27

Surface roughness

Surface quality / feed rate

Ra[µm]

E28

3.20

Material: Ck60 (1.1221)

Tool: ECC 32L-2.25D 17

2.40

vc = 5.906 ipr

ap = .039 inch

r = .031 inch

1.60

.00

feed [ipr]

E29

ECM 08

ECM 07

ECM 06

ECM 05

ECM 04

.0047

.0055

ap (inch)

.0629

E30

4.0D

ECM 05 + 06

E31

.552

ECC 32

ECC 25

ECC 08

.0040

ECC 20

ECC 18

ECC 16

ECC 14

ECC 12

ECC 10

.0060

.0080

.0138

f = +50% – 75%

0.05

0.25

0.35

f = +25% – 50%

E33

Drilling depth / feed rate

2,25 x D

2,25 D

4,0 x D

Drilling depth (inch)

4,0 D

EMC 04

EMC 05

EMC 06

EMC 07

EMC 08

Drilling feed rate

f (inch/rev.)

.0012

.0004

E35

3,0 D

2.953

1,5 x D

1,5 D

.886

1.594

2.835

.0063

3,0 x D

EMC 10

EMC 12

EMC 14

EMC 16

EMC 18

EMC 20

EMC 25

EMC 32

E36

Mounting of the insert

For tools Ø 8 mm right-hand or left-hand inserts are required.

From Ø 10-32 mm neutral inserts are applied.

Through hole

Axial displacement of the machine

With through holes a sharp-edged disk is created as tool

break-out occurs. Safety measures are necessary.

Displacement in

x-direction

Angular error

Turret position error

E37

Thanks to the special construction of EcoCut tools and inserts

off-center drilling is possible. Thus desired deviations from the

tool's nominal diameter can be obtained (see table below).

ECM 05 L/R - 2.25D

ECM 06 L/R - 2.25D

ECM 07 L/R - 2.25D

ECM 08 L/R - 2.25D

Dmin [inch]

Dmax [inch]

.272

.311

Nominal tool

Type of tool

ECC 08 L/R - ... 04

ECC 10 L/R - ... 05

ECC 12 L/R - ... 06

ECC 14 L/R - ... 07

ECC 16 L/R - ... 08

ECC 18 L/R - ... 09

ECC 20 L/R - ... 10

ECC 25 L/R - ... 13

ECC 32 L/R - ... 17

ECM 04 L/R - 2.25D

Solid carbide

E38

Machining across center line

Maximum movement

across center line

Situation:

Solution

In case of insufficient movement of the machine across the

center line the external diameter can not be machined with

the same tool.

Use a right-hand EcoCut tool.

Chip booster / deep bores

E39

Chip booster/coolant pressure

Internal coolant supply (chip booster)

Helical chip pocket (stability)

Axial abutment face (stability)

If the necessary coolant pressure is not available, it can be

advantageous to interrupt the cutting action in order to clear

the bore.

EcoCut offers an innovative detail solution for range 2.25D,

namely additional bidirectional coolant supply for better chip

evacuation. An additional backwards directed coolant

stream improves chip transportation from the flute area.

Minimum coolant pressure required 22 - 44 psi.

Deep bores up to 3xD

With a stepped bore approach EcoCut tools

EC..1.5D can be machined with holes of up to three

times the nominal diameter (see picture). Operation sequences

1, 2 and 3 respectively should be followed.

The advantages of DENSIMET compared to

The new generation of our EcoCut 3.0D series with the new

designation offers maximized performance. The tools are

classified with the new designation ECC .. R/L-3.0D .. H and

have particularly been developed for bigger drilling depths and

maximum precision requirements. The material used here is

DENSIMET, a PLANSEE tungsten heavy metal alloy. The high

modulus of elasticity as well as its density give this alloy very

good vibration-damping properties. The result is highest precision, excellent surface quality and improved tool life.

Nominal tool Ø

Modulus of elasticity (N/mm2)

Density (g/mm3)

210 000

7,85

DENSIMET

360 000

17,50

Vibration-damping

40% lower deflection than steel

The new chip flute design

Maximum tension

Version with straight chip flute

Version with helical chip flute

Up to 50% reduced tensions in the tool through Finite Element Modelling (FEM), optimized chip pocket design.

ø 16

Technical data

Vc

[inch/min]

6.929

[Ø inch]

Criteria

○ Deep hole with 90° shoulder applying only one tool

Result

○ Machining time reduced by 50% compared to original

machining method

bush

ANSI 1045

730 - 900 N/mm2

ECC 16L-3.0D 08 H

XCNT 080304EN CTCP435