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以色列伊斯卡IScar螺纹铣刀片 铣刀盘铣刀杆

2020-07-09 11:15:18 daoju 2

数控刀具

MT LNHU 2104 E14UN

MT LNHU 2104 E12UN

MT LNHU 2104 E10UN

MT LNHU 3005 E20UN

MT LNHU 3005 E18UN

MT LNHU 3005 E16UN

MT LNHU 3005 E14UN

MT LNHU 3005 E12UN

MT LNHU 3005 E10UN

MT LNHU 3005 E8UN

MT LNHU 3005 E6UN

MT LNHU 4006 E16UN

MT LNHU 4006 E14UN

MT LNHU 4006 E12UN

MT LNHU 4006 E10UN

MT LNHU 4006 E8UN

MT LNHU 4006 E6UN

MT LNH#-W

External & Internal Whitworth

(BSW, BSF, BSP) Full Profile

Fittings and Pipe Couplings

MT LNHT 1202 19W

MT LNHU 1403 24W

MT LNHU 1403 20W

MT LNHU 1403 19W

MT LNHU 1403 16W

MT LNHU 1403 14W

MT LNHU 2104 20W

MT LNHU 2104 19W

MT LNHU 2104 16W

MT LNHU 2104 14W

MT LNHU 2104 11W

MT LNHU 3005 16W

MT LNHU 3005 14W

MT LNHU 3005 11W

MT LNHU 4006 11W

MT LNHU 4006 8W

413

MT LNHT-NPT

External and Internal NPT Full

Profile Thread Milling Inserts for

Steam, Gas and Water Pipes

MT LNHT 1202 18NPT

MT LNHT 1403 18NPT

MT LNHT 1403 14NPT

MT LNHT 2104 14NPT

MT LNHT 2104 11.5NPT

MT LNHT 3005 11.5NPT

MT LNHT 3005 8NPT

MT LNHT 4006 11.5NPT

MT LNHT 4006 8NPT

2.209

414

MT LNHT-NPTF

External and Internal NPTF Full

MT LNHT 1202 18NPTF

MT LNHT 1403 18NPTF

MT LNHT 1403 14NPTF

MT LNHT 2104 14NPTF

MT LNHT 2104 11.5NPTF

MT LNHT 3005 11.5NPTF

MT LNHT 3005 8NPTF

MT LNHT 4006 11.5NPTF

MT LNHT 4006 8NPTF

MT LNHT-BSPT

External and Internal Thread

Milling Inserts for BSPT Full Profile

MT LNHT 1202 19BSPT

MT LNHT 1403 19BSPT

MT LNHT 1403 14BSPT

MT LNHT 2104 14BSPT

MT LNHT 2104 11BSPT

MT LNHT 3005 11BSPT

MT LNHT 4006 11BSPT

415

MT LNH#-NPS

External and Internal NPS

Full Profile Thread Milling

Inserts for Mechanical

Joining and Pipe Fittings

MT LNHT 1202 18NPS

MT LNHU 1403 18NPS

MT LNHU 1403 14NPS

MT LNHU 2104 14NPS

MT LNHU 2104 11.5NPS

MT LNHU 3005 11.5NPS

MT LNHU 3005 8NPS

MT LNHU 4006 11.5NPS

MT LNHU 4006 8NPS

• The same insert for external & internal thread. • For cutting speed recommendations, see pages 422-423

MT LNHT-ABUT

External & Internal SingleSided American Buttress

Thread Milling Inserts

0.16316TP

MT LNHT 2104 16ABUT

MT LNHT 2104 12ABUT

MT LNHT 2104 10ABUT

MT LNHT 2104 8ABUT

MT LNHT 3005 16ABUT

MT LNHT 3005 12ABUT

MT LNHT 3005 10ABUT

MT LNHT 3005 8ABUT

MT LNHT 3005 6ABUT

MT LNHT 3005 4ABUT (1)

MT LNHT 4006 4ABUT

(1) Due to deep thread profile, the tool should be modified

416

MT LNH#-ACME (Internal)

Internal ACME Profile Thread

Milling Inserts for Feed Screws

MT LNHU 2104 I12ACME

MT LNHU 2104 I10ACME

MT LNHU 3005 I12ACME

MT LNHU 3005 I10ACME

MT LNHU 3005 I8ACME

MT LNHU 3005 I6ACME

MT LNHU 3005 I5ACME

MT LNHU 3005 I4ACME

MT LNHU 4006 I4ACME

MT LNHT 4006 I3.5ACME

MT LNHT 4006 I3ACME

7.257

8.467

MT LNHU-PG

External and Internal PG Full

Profile Thread Milling Inserts (DIN

40430) for Electrical Connectors

PG

MT LNHU 1403 18PG

MT LNHU 2104 18PG

MT LNHU 2104 16PG

MT LNHU 3005 16PG

PG9,11,13.5,16

PG16

PG21,29,36,42,48

PG36,42,48

417

MTH-ISO (external)

Helical Thread Milling Inserts for

ISO Metric External Threads

MTH 23 E 1.5 ISO

MTH 23 E 2.0 ISO

MTH 32 E 2.0 ISO

MTH 45 E 2.0 ISO

MTH 23 E 3.0 ISO

MTH 32 E 3.0 ISO

MTH 32 E 4.0 ISO

For tools, see pages: MTSRH (endmills) (409) • MTSRH (helical shell mill) (409)

MTH-ISO (internal)

ISO Metric Internal Threads

lNSL

MTH 23 I 1.0 ISO

MTH 32 I 1.0 ISO

MTH 23 I 1.5 ISO

MTH 32 I 1.5 ISO

MTH 45 I 1.5 ISO

MTH 63 I 1.5 ISO

MTH 23 I 2.0 ISO

MTH 32 I 2.0 ISO

MTH 45 I 2.0 ISO

MTH 63 I 2.0 ISO

MTH 23 I 3.0 ISO

MTH 32 I 3.0 ISO

MTH 45 I 3.0 ISO

MTH 63 I 3.0 ISO

MTH 23 I 3.5 ISO

MTH 32 I 3.5 ISO

MTH 45 I 3.5 ISO

MTH 23 I 4.0 ISO

MTH 32 I 4.0 ISO

MTH 45 I 4.0 ISO

MTH 63 I 4.0 ISO

MTH 32 I 4.5 ISO

MTH 45 I 4.5 ISO

MTH 32 I 5.0 ISO

MTH 45 I 5.0 ISO

MTH 45 I 5.5 ISO

MTH 45 I 6.0 ISO

MTH 63 I 6.0 ISO

THID

≥M26

≥M34

≥M27

≥M35

≥M50

≥M70

≥M28

≥M36

≥M30

≥M38

≥M56

≥M75

≥M33

≥M40

≥M44

≥M48

≥M64

≥M78

418

MTH-UN (external)

American Full Profile External

Threads for General Applications

MTH 23 E 20 UN

MTH 23 E 18 UN

MTH 23 E 16 UN

MTH 23 E 14 UN

MTH 23 E 12 UN

MTH 23 E 10 UN

MTH 23 E 8 UN

MTH 23 E 7 UN

MTH 32 E 24 UN

MTH 32 E 20 UN

MTH 32 E 18 UN

MTH 32 E 16 UN

MTH 32 E 12 UN

MTH 32 E 8 UN

MTH 32 E 6 UN

• Used for UN, UNC, UNF, UNEF and UNS thread profiles • For cutting speed recommendations, see pages 422-423

MTH-UN (internal)

Helical Thread Milling Inserts

for American Full Profile Internal

MTH 23 I 32 UN

MTH 23 I 24 UN

MTH 23 I 20 UN

MTH 23 I 18 UN

MTH 23 I 16 UN

MTH 23 I 14 UN

MTH 23 I 12 UN

MTH 23 I 10 UN

MTH 23 I 8 UN

MTH 23 I 7 UN

MTH 32 I 20 UN

MTH 32 I 18 UN

MTH 32 I 16 UN

MTH 32 I 12 UN

MTH 32 I 8 UN

MTH 32 I 6 UN

MTH 32 I 5 UN

MTH 45 I 16 UN

MTH 45 I 12 UN

MTH 45 I 8 UN

MTH 45 I 6 UN

MTH 45 I 4.5 UN

MTH 45 I 4 UN

MTH 63 I 16 UN

MTH 63 I 12 UN

MTH 63 I 8 UN

MTH 63 I 6 UN

MTH 63 I 4 UN

≥1"

≥1_1/16"

≥1_1/8"

≥1_3/16"

≥1_1/4"

≥1_3/8"

≥1_7/16"

≥1_1/2"

≥1_5/8"

≥1_3/4"

≥2"

≥2_1/4"

≥2_1/2"

≥2_3/4"

≥3"

419

MTH-W (int. & ext.)

(BSW, BSF, BSP) Helical

MTH 23 14 W

MTH 23 11 W

MTH 32 14 W

MTH 32 11 W

MTH 45 11 W

≥G7/8"

≥G1"

≥G1_1/8"

≥G1_3/4"

≥G2_1/2"

>G1/2"

>G1"

≥G1/2"

MTH-BSPT (int. & ext.)

Helical External & Internal Thread

Milling Inserts for BSPT Thread

for Steam, Gas and Water Pipes

27.5° 27.5°

MTH 23 11 BSPT

MTH 32 11 BSPT

MTH 45 11 BSPT

MTH 63 11 BSPT

>1" BSPT

>1_1/8" BSPT

>1_3/4" BSPT

>2_1/2 BSPT

MTH-NPT (int. & ext.)

External & Internal NPT Helical

30° 30°

MTH 23 11.5 NPT

MTH 32 11.5 NPT

MTH 45 11.5 NPT

MTH 45 8 NPT

MTH 63 11.5 NPT

MTH 63 8 NPT

1-2" NPT

1_1/4"-2" NPT

2" NPT

2_1/2"-3" NPT

External & Internal NPTF Helical

MTH 23 11.5 NPTF

MTH 32 11.5 NPTF

1"-2" NPTF

1_1/4"-2" NPTF

MTH-NPTF (int. & ext.)

Helical Long Edge

MTH 23F R0.2

MTH 23F R0.5

MTH 23F R1.0

MTH 32F R0.2

MTH 32F R0.5

MTH 32F R1.0

MTH 45F R0.2

MTH 45F R0.5

MTH 45F R1.0

MTH 45F R1.5

MTH 45F R2.0

MTH 63F R0.2

MTH 63F R0.5

MTH 63F R1.0

MTH 63F R1.5

MTH 63F R2.0

421

Machining Data for Indexable Insert Threading Tools

≥ 0.25 %C

≥ 0.55 %C

Aluminumwrought alloy

=<12% Si

422

Calculating RPM:

Indexable Cutting Speed

m/min IC908

95-190

90-180

90-170

115-160

105-150

75-145

90-145

65-135

60-100

110-260

110-200

145-350

145-275

95-225

90-370

80-330

20-60

20-50

30-90

20-70

25-60

Example:

V=120 m/min

D=30mm

n = Vc x 1000 =120 x 1000

πxD

3.14x30

1274 RPM

Feed Rate: 0.05-0.15 mm/t

423

Machining Data for Solid Carbide Threading Endmills

424

Cutting Diameter

Cutting Speed (m/

min)

Feed (mm/tooth)

80-210

65-170

110-180

95-160

90-160

65-200

70-210

130-170

75-100

70-155

85-100

75-160

70-150

160-300

150-350

100-400

20-80

55-65

90-105

* For cutters with long cutting flute, reduce feed rate by 40%.

Thread Milling CNC Program

for Internal Thread

Right-hand thread (climb milling) from bottom up.

Program is based on tool center.

This method of programming needs no tool radius

compensation value, other than an offset for wear.

A = Do – D

A = Radius of tool path

Do = Major thread diameter

D = Cutting diameter

Y+

ajo

General Program

G90

G00

G01

G03

G00 G54 G43 H1X0 Y0 Z10 S...

Z-(to thread depth)

G91 G41 D1 X(A/2) Y-(A/2) Z0 F...

X(A/2) Y(A/2) R(A/2) Z(1/8 pitch)

X0 Y0 I-(A) J0 Z(pitch)

X-(A/2) Y(A/2) R(A/2) Z(1/8 pitch)

G40 X-(A/2) Y-(A/2) Z0

X0 Y0 Z0

rt

X-

hr

ea

DO ia.

X+

A/2

Tool Path

Y-

Internal Thread

Example: M 48x2.0 IN-RH (Thread depth 25 mm)

Toolholder: MTSR0029 J30

(Cutting dia. 29 mm)

Insert: MT30 I2.0ISO

A=(Do-D)/2=(48-29)/2=9.5

A/2=4.75

(Tool compensation of radius=0)

G0 G54 G43 G17 H1X0 Y0 Z10 S1320

G0

Z-25

G91 G41 D1X 4.75 Y-4.75 Z0 F41

X4.75 Y4.75 R4.75 Z0.25

X0 Y0 I-9.5 J0 Z2.0

X-4.75 Y4.75 R4.75 Z0.25

G40 X-4.75 Y-4.75 Z0

G0 X0 Y0 Z0

M30

%

External Thread

A thread milling operation is applicable for thread cutting

in non-symmetrical parts utilizing the advantage of helical

interpolation programs on modern machining centers.

426

MTECS Small Diameter, Short Solid Carbide Thread Mills

Thread Milling - Recommended Procedure

Point

Location

Tangential Arc

Engagement

Tangential

Arc Exit

End

Cutting Data

Materials

Low & medium

carbon steels

High carbon

Alloy steels,

treated steels

Cast steels

Stainless steels

Nickel alloys,

titanium alloys

Synthetics,

duroplastics,

thermoplastics

Feed (mm/tooth) for Diameter (mm)

Speed,

Ø1.5 Ø2

0.05 0.07 0.09 0.11 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.18

0.05 0.06 0.08 0.09 0.1

0.04 0.05 0.05 0.06 0.07 0.07 0.08 0.09 0.1

0.12 0.13 0.14

0.03 0.04 0.05 0.06 0.06 0.07 0.08 0.09 0.1

0.11 0.12 0.13

0.03 0.04 0.04 0.05 0.06 0.06 0.06 0.07 0.07 0.07 0.08 0.08

50-200

0.11 0.12 0.14 0.16 0.18 0.19 0.19 0.19 0.19 0.19 0.2

Ø3

Ø4

Ø5

Ø6

Ø7

Ø8

Ø9

Ø10

Ø12

Ø14

Ø15

0.12 0.13 0.14 0.14 0.16 0.17 0.18

427

The MTECS (Mill Thread Endmills Carbide Short) solid

carbide thread mills are used for the production of small

internal threads. These thread mills feature

a short 3-tooth cutting zone with 3 flutes and

a released neck between the cutting zone and

the shank.

This unique tool design offers very precise profiles and

a high performance IC908 submicron carbide grade

with PVD titanium aluminum nitride coating.

The very short profile exerts a low force which minimizes

tool bending. This facilitates parallel and

high thread precision for the entire length.

Compared to taps, the SOLIDTHREAD is more

accurate, thread machining is substantially faster and

there is no danger of a broken tap being stuck

in the hole.

Thread Mill vs. Tap

Thread surface quality

Thread geometry

Thread tolerance

Machining time

Machining load

Range of thread diameters

Right-/Left-hand threading

Geometric shape

Solid Carbide Thread Mills

Taps

Very accurate

4H, 5H, 6H with std. cutter

Shorter or same as tap

Very low

Wide range of diameters

Same cutter

Full profile

Medium

6H with standard tap, 4H with special tap

Short

Specific tap for each thread size

Specific tap for right- and left-hand

Partial profile

• Minimum thread size: M1.4x0.3 (1.1 mm bore diameter)

up to M20x2.50

• 2xD and 3xD threading lengths

• High cutting speeds

• Short cycle time

• Low cutting forces due to the short contact profile

resulting in accurate and parallel thread

• Prevents oval threads near thin walls

• No more dealing with broken taps

• Reliable threading in blind holes

• Excellent performance on hardened steel,

high temperature alloys and titanium

428

MILLING INSERTS

429

HP ANKT/ANCT 0702..

PN-R/PNTR

APMX lNSL

Inserts with a 7 mm Helical

Edge and Various Corner

Radii for General Use

BS

DT7150

W1 APMX BS

HP ANCT 070202 PN-R

HP ANCT 070204PN-R

HP ANKT 0702 PN-R

HP ANKT 070202PNTR

HP ANKT 0702PNTR

HP ANKT 070208PNTR

HP ANKT 070212PNTR

HP ANKT 070216PNTR

IC950

2.00-7.50

For tools, see pages: HP ANK-07 (230) • HP E90AN-07 (14) • HP E90AN-M-07 (14) • HP E90AN-MM-07 (15) • HP F90AN-07 (187)

PN-R

PNTR

HP ANKW 070204PNTR

Insert with a 7 mm Helical

Edge and Flat Rake for Rough

Machining and Hardened Steel

• Reinforced flat rake for machining cast iron. For cutting speed recommendations, see pages

HP ANCR 0702PNFR

Peripherally Ground Inserts with

a Super Positive Chipformer

for Machining Aluminum,

Titanium and Magnesium

(1) Polished rake

IC28

HP ANCR 070204PNFR

HP ANCR 070204PNFR-P (1)

HP ANKT 0702...-FF

HP ANKT 0702R12T-FF

8.55

0.70-1.00

• Can be used on 12 mm and larger tools • For cutting speed recommendations, see pages 518-524

For tools, see pages: HP E90AN-07 (14) • HP E90AN-M-07 (14) • HP E90AN-MM-07 (15) • HP F90AN-07 (187)

RE 1.2

FFT3 TXMT 02

Triangular Miniature Inserts

for Fast Feed Milling at

Small Depth of Cut

3.66

FFT3 TXMT 020105T

• For side plunging, the initial cutting feed is 0.06 mm/t • For cutting speed recommendations, see pages 518-524

For tools, see pages: FFT3 EFM-02 (286) • FFT3 EFM-MM 02 (286)

for 90° Shoulders

LE INSL

HM390 TPKR 0401-PCTR

0.50-3.00

For tools, see pages: HM390 ETP-04 (10) • HM390 ETP-MM-04 (10)

431

Triangular Inserts with 3

Helical Cutting Edges for

90° Shoulder Accuracy

3.94

HM390 TPCT 0502PDR

HM390 TPKT 0502PDR

HM390 TPKT/CT 0502

0.50-3.50

For tools, see pages: HM390 ETP-05 (11) • HM390 ETP-MM-05 (11)

IC845

HM390 TCKT 0703PCTR

IC380

HM390 TCKT/CT 0703

1.00-5.00

For tools, see pages: HM390 E10-80-07 (35) • HM390 ETC-07 (15) • HM390 ETC-MM (16) • HM390 FTC-07 (187)

HM390 TPKT/CT 1003

(1) Super positive insert for machining aluminum, stainless steel and high temperature alloys

(2) Insert with a serrated wavy cutting edge crushes chips into small segments

(3) A ground wiper

(4) Tool's pocket corners should be rounded to 1.5 mm radius

For tools, see pages: HM390 ETP-10 (20) • HM390 ETP-C#-10 (20) • HM390 ETP-M (20) • HM390 FTP-10 (192)

432

HM390 TPCR1003PDFR-P

HM390 TPCT 1003PDR

HM390 TPKR 100304PDRHM (1)

HM390 TPKT 1003PDR

HM390 TPKT 1003PDR-FW (2)

HM390 TPKT 1003PDR-HS

HM390 TPKT 1003PDR-MP

HM390 TPKT 100304PDR

HM390 TPKT 100304R-GW (3)

HM390 TPKT 100310PDR

HM390 TPKT 100312PDR

HM390 TPKT 100316PDR

HM390 TPKT 100320PDR (4)

APMX INSL

1.20-8.00

0.08-0.25

2.40 0.60

5.75

IC4

14.25

15.90 11.40 5.85

6.24

15.97

17.06

16.34

RE BS

INSL IC

HM390 TDKT 1505PDR-MP (1)

HM390 TDKT 1505PDR

HM390 TDKT 1505PDR-HS (2)

HM390 TDKT 1505PDR-GW

HM390 TDKT 1505PDR-FW (3)

HM390 TDKT 150504PDR

HM390 TDKT 150512-PDR

HM390 TDKT 150516-PDR

HM390 TDKT 150520-PDR

HM390 TDKT 150524-PDR

HM390 TDKT 150532-PDR (4)

HM390 TDKT 150540-PDR (5)

HM390 TDKR 150508PDRHM (6)

HM390 TDCT 1505PDR (7)

HM390 TDCR 1505PDFR-P (8)

HM390 TDCR 150520PDFR-P (8)

HM390 TDCR 150532PDFR-P (8)

HM390 TDCR 150540PDFR-P (8)

1.50-13.00

1.50-11.00

1.50-12.50

0.10-0.15

1.50-12.00

HM390 TDKT/CT 1505

(1) General-duty inserts with new medium positive cutting geometry

(2) Insert with a serrated chip splitting for roughing applications and for long overhang

(3) Chip splitting cutting edge, enlarges tool diameter by 1 mm

(4) Tools should be modified by rounding the insert pocket corners to 2.0 mm

(5) Tools should be modified by rounding the pocket corners to 4.0 mm

(6) Super positive inserts for machining aluminum, stainless steel and high temperature alloys

(7) Peripherally ground

(8) Peripherally ground flank, super positive polished rake for milling aluminum, titanium and magnesium

For tools, see pages: HM390 ETD-15 (27) • HM390 ETD-M (28) • HM390 FTD-15 (202)

HM390 TDKT 1907PDTR

2.00-16.00

For tools, see pages: HM390 ETD-19 (29) • HM390 FTD-19 (205)

433

HM90 APCT 1003

Inserts with a Sharp Cutting Edge

for Semi-Finishing and Finishing

6.96

11.66

11.46

HM90 APCT 100302R-PDR

HM90 APCT 100308-HP (1)

4.00-8.00

(1) Sharp cutting edges, high positive rake angle, excellent for milling PH high temperature alloys

For tools, see pages: HM90 E90A-10 (22) • HM90 E90A-M-10 (24) • HM90 E90A-MM-10 (24) • HM90 F90AP-10 (193)

HM90 APKT 1003

General Use Inserts with 2

Helical Cutting Edges for High

3.53 3.00

6.76 10.40

6.76

W1 INSL

HM90 APKT 1003PDR

HM90 APKT 1003PDR-SC

HM90 APKT 1003PDR-MM

HM90 APKT 1003PDTR-8M

HM90 APKT 100304PDR

HM90 APKT 100308R

HM90 APKT 100312PDR

HM90 APKT 100316PDR

HM90 APKT 100325PDR

HM90 APKT 100330PDR

• For inserts with corner radii larger than 1.5 mm, the cutter body and seat should be modified • For cutting speed recommendations, see pages 518-524

For tools, see pages: BLPK (262) • HM90 E90A-10 (22) • HM90 E90A-M-10 (24) • HM90 E90A-MM-10 (24) • HM90 F90AP-10 (193)

HM90 APKT 1003 - 8M

• Super reinforced helical cutting edge

• For interrupted cuts and heavy machining

• Use for long overhang and extended

flute cutters with reduced chatter

434

• Helical cutting edge with high

90˚ shoulder accuracy

• Reduced mismatch - improved

surface quality

• For general use applications

• Cutting edge geometry with low axial angle

• Reinforced cutting edge geometry, which

provides better chipping resistance

• Wide frontal wiper that leaves excellent

surface finish on the workpiece

• Used for unfavorable conditions

and high feeds

• Larger axial effective angle up to

the middle of the insert length

• Reduced cutting forces, effective

up to 5 mm – the middle of

insert’s cutting edge length

• Used for machining ductile high

strength materials. Parts such

as shafts, gears, crankshafts,

connection rods, camshafts, etc.

Inserts with Positive Helical

Cutting Edges and Polished

Rake for Machining Aluminum

and High Temperature Alloys

HM90 APCR 100304PDFR-P

HM90 APCR 100304PDFRDP

11.25

HM90 APCR

100304PDFR-P/DP

• Super positive peripherally ground chipformer • P - Polished rake DP- Polished rake and flank • Used for machining aluminum (fz 0.07-0.25), titanium (fz 0.05-0.08) and

magnesium (fz 0.05-0.10) • Recommended for coarse pitch cutters • For cutting speed recommendations, see pages 518-524

APKW 100304 PDR (PCD)

Single R.H. PCD Tipped

Insert for Milling Aluminum

APKW 100304 PDR (1)

11.47

• Use ID5 for aluminum alloys with <12% silicon, use ID8 for aluminum alloys with >12% silicon • The inserts are supplied with spare screws

(1) Important: use only on tools with diameters of 20 mm and larger

PCD

Recommended Machining Conditions

Grade D.O.C. (APMX) mm

<2.0

Vc m/min

Feed mm/tooth

Aluminum alloys <12% silicon

Chipboard Fiberboard Plastics

Copper Brass alloys

300-3000

2000-3000

500-1500

0.05-0.25

Sharp

APCT 1003PDR-HM

Inserts with 2 Helical Precision

Ground Cutting Edges for

Finishing and High Accuracy

10.95

3.51

APCT 100302R-HM

APCT 100304R-HM

0.07-0.12

• Grooving depth (CDX) varies in conformance with blade's overhang (WFN-WFX and OHN-OHX) and depends on the bore diameter (D) • CGHN 26...-M can be modified

from external double-sided CGHN blades • When TIP inserts are used the seat needs to be modified to ensure clearance • For user guide, see pages 518-524

For tools, see pages: APK-FE (234) • HM90 E90A-10 (22) • HM90 E90A-M-10 (24) • HM90 E90A-MM-10 (24) • HM90 F90AP-10 (193)

Super Positive Insert

with a Polished Rake for

LE/APMX INSL

3.76

• Super positive rake sharp ground helical cutting edge, for finishing on aluminum, stainless steel and high temperature alloys

APKR 1003PDR-HM

Aluminum, Stainless Steel and

APKT 1003PDR-HM

Inserts with 2 Helical Cutting

Edges for General Use

4.00-8.00 0.08-0.15

For tools, see pages: APK-FE (234) • E90AC (32) • HM90 E90A-10 (22) • HM90 E90A-M-10 (24) • HM90 E90A-MM-10 (24) • HM90 F90AP-10 (193)

Insert with Reinforced Helical

Cutting Edge for Interrupted

Cut and Heavy Machining

IC4100

APKT 1003PDTR/L-RM (1)

APKT 1003PDTR/L-RM

• APKT...L should be used only on left-hand tools. • For cutting speed recommendations, see pages 518-524

(1) PDTL-Left-hand inserts are used only for special tools.

For tools, see pages: APK-FE (234) • ETS (330) • HM90 E90A-10 (22) • HM90 E90A-M-10 (24) • HM90 E90A-MM-10 (24) • HM90 F90AP-10 (193)

APKT 1003PDTR-76

Edges with Ribs Along

Edge for Interrupted Cut

APKT 1003..TR-RM

Inserts with Various Corner

Radii and a Reinforced

10.75

10.55

APKT 100308PDTR-RM

APKT 100310PDR-RM

APKT 100312TR-RM

APKT 100316PDTR-RM

APKT 100320PDTR-RM

APKT 100332TR-RM

APKT 100340TR-RM

APKT 100312TR Only

437

APKT 1003..R

Inserts with Ground

Large Corner Radii

APKT 100325R

APKT 100330R

APKT 100340R

10.65

HM90 APKW 1003PDR

Inserts with Reinforced Edge and

Flat Rake for Hardened Steel and

Milling at Heavy Interrupted Cut

• Reinforced cutting edge, resistant to edge breakage and chipping • Recommended for milling at unfavorable conditions and heavy interrupted cut • Different corner radii

can be ground • For cutting speed recommendations, see pages 518-524

HM90 APKT 1003PD-W

RE820

M9

Wiper Insert

6.69

• Must be used together with HM90 APKT 1003PDR inserts • For cutting speed recommendations, see pages 518-524

438

0.10-1.00

RE9.9

APKT 1003R8T-FF

Insert for Fast Feed Milling

0.50-1.50

• The actual diameter of the tool is 0.1 mm larger than the nominal diameter when using this insert • Tool corner should be modified by rounding to 2.0 mm. • Should be

used on tools of 12 mm diameter and up • At D.O.C. larger than ap max, regular insert feed should be applied • For cutting speed recommendations, see pages 518-524

(1) Radius for CNC programming is considered as 1.8 mm

Tool with a

Modified Corner

Standard Tool

Tool corner

should be

3° modified by

rounding to

2 mm

DC+0.1

HM90 ADKT 1505

5.92

5.65

16.18

14.85

HM90 ADKT 1505PDR

HM90 ADKT 1505PDR-MM

HM90 ADKT 150516-PDR

HM90 ADKT 150520-PDR

HM90 ADKT 150524-PDR

HM90 ADKT 150532-PDR

HM90 ADKT 150540-PDR

HM90 ADKT 150550-PDR

HM90 ADKT 150564-PDR

5.00-12.00

• Inserts with corner radii larger than 0.8 mm should be used on ADK & SM tools only on the face of the cutter • For cutting speed recommendations, see pages 518-524

For tools, see pages: F90AD-SFR (204) • HM90 E90AD-15 (28) • HM90 E90AD-M-15 (29) • HM90 F90A-15 (203) • SM (244)

Cutting edge geometry with low axial angle

Reinforced cutting edge geometry, which provides better chipping resistance

Wide frontal wiper that leaves excellent surface finish on the workpiece

Used for unfavorable conditions and high feeds

439

HM90 ADCT 1505PDR-PL

HM90 ADCT 150508R-T

HM90 ADCT 150516R-T

HM90 ADCT 150520R-T

HM90 ADCT 150524R-T

HM90 ADCT 150532R-T

HM90 ADCT 150540R-T

HM90 ADCT 150550R-T

HM90 ADCT 150508 PDTR

HM90 ADCT 1505

0.08-0.10

• Inserts with corner radii larger than 0.8 mm should be used on ADK & SM tools only on the face of the cutter • For a more economical insert refer to ADKT 1505PDR-HM in

the ADKT 1505PDR family • For cutting speed recommendations, see pages 518-524

• Sharp ground cutting edge with a special

edge preparation

• Ground all around, including clamping surfaces

• Low axial angle edge geometry

• Wide sharp-edged wiper for high surface finish

• High perpendicularity and mismatch accuracy

when using tool diameters of up to 50 mm

HM90 ADCT 1505..R-T

HM90 ADCT 1505..PDR-PL

• For machining titanium and super alloys

• Designed for optimal machining

of stainless steel and high temperature alloys

• Smoother cut

• Sharp cutting edge and a positive rake geometry are

• Reduces edge burrs

optimized to avoid built-up edge

• Reduces vibration and noise

• Wiper bottom edge leaves an excellent surface finish

• Helical axial positive edge geometry

HM90 ADCT 1505PDR-CF

Inserts with 2 Different Cutting

Edge Configurations Designed

5.00-14.00

Edge helix angle is identified by different colors. Each cutting edge has

a different axial angle, which is identified by either a yellow or black

colored flank surface.

440

The inserts should be mounted in alternating edge

configuration order (yellow followed by black) on

the cutter.

Peripherally Ground Insert with

a Super Positive Polished Rake

for Machining Aluminum and

9.55

HM90 ADCR 1505PDFR-P

• Super positive chipformer peripherally ground (P - Polished rake) • Used for machining aluminum, titanium and magnesium

For tools, see pages: F90AD-SFR (204) • HM90 E90AD-15 (28) • HM90 E90AD-M-15 (29) • HM90 F90A-15 (203)

ADCR 1505PDFR

Super Positive Precision Inserts

for Aluminum, Stainless Steel

5.64

ADCR 1505PDFR-P (1)

ADKR 1505PDR/L-HM

Machining Aluminum, Stainless

Steel and High Temperature Alloys

ADKR 150504PDR-HM

9.92

5.63

For tools, see pages: ETS (330) • F90AD-SFR (204) • FST (349) • HM90 E90AD-15 (28) • HM90 E90AD-M-15 (29) • HM90 F90A-15 (203) • SM (244)

ADCT 1505PDFR-HM

Peripherally Ground Inserts for

Finishing and General Use

9.57

15.65

For tools, see pages: E90AC (32) • F90AD-SFR (204) • HM90 E90AD-15 (28) • HM90 E90AD-M-15 (29) • HM90 F90A-15 (203) • SM (244)

RE0.8

ADKW (CBN)

Single Corner R.H. Inserts with

an IB85 PCBN Brazed Tip for

Machining Hard Materials

5.83

IB85

ADKW 1505 PDER

ADKW 1505 PDTR

0.10-2.00

• Inserts are supplied with spare screws. • For cutting speed recommendations, see pages 518-524

0.2x45°

0.15x45°

ADKW (PCD)

Single Corner R.H. PCD Tipped

Inserts for Milling Aluminum

150502x45PDR

1505-75RM PDR

150508PDR

ADKW 1505-75RM PDR

ADKW 150502X45 PDR

ADKW 150508 PDR

• The inserts are supplied with spare screws. • For cutting speed recommendations, see pages 518-524

DOC mm

Cutting Edge

442

ADKT 1505PDR/L-HM

Edges, for General Use

ADKT 1505PDR/L-HM (1)

For tools, see pages: E90AC (32) • ETS (330) • F90AD-SFR (204) • FST (349) • HM90 E90AD-15 (28) • HM90 E90AD-M-15 (29) • HM90 F90A-15 (203) • SM (244)

ADMT 1505PDR-HS

Inserts with a Chip

Splitting Serrated Cutting

Edge for Roughing

ADKT 1505PDTR/L-RM

Cutting Edge, for Interrupted

9.54

IC520M

443

Insert with 2 Helical Cutting

ADKT 1505PDTR-76

ADKT 1505..R/L-HM

ADKT 150516R/L-HM

ADKT 150520R-HM

ADKT 150524R/L-HM

ADKT 150532R/L-HM

ADKT 150540R/L-HM (1)

ADKT 150550R/L-HM (1)

ADKT 150564R/L-HM (1)

Edges and Various Corner

R12.7

ADKT 1505-FF

Rg(1)

ADKT 1505R8T-FF

• The cutting diameter of the tool is 0.5 mm larger than the nominal diameter when using this insert. • Tool corner should be modified to 2.0 mm. • At D.O.C. larger than

apmax, regular insert feed should be applied.

(1) Radius for programming

444

Wiper Insert for High

Surface Finish

HM90 ADKT 1505PD-W

• Must be used together with HM90 ADKT 1505PDR inserts. • Use a single wiper insert per tool. • For cutting speed recommendations, see pages 518-524.

ADKT 1505PD-W

14.63

6.53

• Must be used together with ADKT 1505PDR inserts. • For cutting speed recommendations, see pages 518-524.

APKT 1604

HM

Milling Inserts with a 16 mm

Cutting Edge Length and Positive

Rake Angle for General Use

25˚

9.45

APKT 1604PDR/L-HM

APKT 1604PDR-76

APKT 160416R-HM

APKT 160424R-HM

APKT 160432R/L-HM

APKT 160448R-HM

6.00-14.00

8.00-14.00

APKT 1604-76

APKT 1604...-HM

445

Super Positive and Polished Rake

Insert for Machining Aluminum

APCR 1604PDFR-P

17.92

APCR 1604

Single-Sided Rectangular Inserts

with Two Serrated Cutting Edges

RE(5)

IC840

P290 ACKT 1204PDR-FW

P290 ACKT 1204PDR-FWP

P290 ACKT 1806PDR-FW

P290 ACKT 1806PDR-FWE (1)

P290 ACKT 1806PDR-FWE-P (2)

P290 ACKT 1806PDR-FWP (3)

P290 ACKT 1806PDR-FWR (4)

P290 ACKT 1806PDR-FWR

7.00-12.00

10.00-18.00

(1) A sharp edged insert, for long overhang applications or when machine power is limited

(2) Polished rake, used for rough milling of aluminum

(3) For titanium and austenitic stainless steel

(4) To be used only on the tool's first row for rough cutting when the required final corner radius should be up to 4 mm

For tools, see pages: BLPK (262) • P290 ACK (236) • P290 ACK-C#-18 (236) • P290 ACK-M (235) • P290 EPW (30) • P290 EPW-M (31) • P290 FPW/FCT (208)

• P290 SM (237)

P290 ACCT/KT

Single-Sided Rectangular

Inserts with Two 12 and 18

mm Straight Cutting Edges

12.9

P290 ACCT 1204PDR-TL

P290 ACCT 1204PDR-HL

P290 ACCT 1806PDR-HL

P290 ACCT 1806PDR-HL-P

P290 ACCT 1806PDR-TL

P290 ACKT 1806PDR-HL (1)

1.00-12.00

0.50-12.00

• HL - For finishing applications (ae max=1 mm) • HL-P - Polished rake, used for aluminum • TL- Reinforced straight cutting edges, designed for rough and

semi-finishmilling • For cutting speed recommendations, see pages 518-524

(1) Economic insert

For tools, see pages: BLPK (262) • P290 ACK (236) • P290 ACK-C#-18 (236) • P290 ACK-M (235) • P290 EPW (30) • P290 EPW-M (31) • P290 FPW/FCT (208) • P290

SM (237)

446

Milling Inserts for Unfavorable

Conditions and Heavy Interrupted

Cut on Hardened Steel

9.59

16.15

HM90 ADKW 1505PDR

Conventional

MILL2000

Helical cutting edge for a smooth cut

Dovetail side shape gives better support,

eliminates possible pullout from seat

Thick insert for improved strength and rigidity

Positive rake angle for low cutting forces

Ground wiper controls surface finish at high feeds

3M AXKT 1304

High Durability Inserts

for Heavy Milling

14.12

3M AXKT 1304PDR

3M AXKT 1304PDR-MM

0.15-0.35

PDR-MM

PDR

447

3M AXKT

1304..R-PDRMM

with a Variety of Corner

Radii for Heavy Milling

4.54

4.42

4.36

4.18

3M AXKT 130408R-PDRMM

3M AXKT 130412R-PDRMM

3M AXKT 130416R-PDRMM

3M AXKT 130424R-PDRMM

• Reduce feed by 50% during engagement and exit from the workpiece; this practice will substantially increase insert life • Inserts with corner radii larger than 0.8 mm should

be used on 3M SM-13 and 3M AXK tools only on the face of the cutter • For cutting speed recommendations, see pages 518-524.

3M AXKT 2006..R-PDR

High Durability Inserts,

6.62

6.26

3M AXKT 200612R-PDR

3M AXKT 200616R-PDR

3M AXKT 200624R-PDR

3M AXKT 200632R-PDR

3M AXKT 200640R-PDR

8.00-20.00

• Reduce feed by 50% during engagement and exit from the workpiece. This practice will substantially increase insert life. • Inserts with corner radii larger than 0.8 mm should

be used on 3M SM-20 tools only on the face of the cutter. • For cutting speed recommendations, see pages 518-524

3M AXKT-2006

High Durability Inserts for

Heavy Milling Applications

3.34

• Reduce feed by 50% during engagement and exit from the workpiece; this practice will substantially increase insert life

PDTR-RM

448

PDTR

INSL APMX

3M AXKT 2006PDTR-RM 13.50

3M AXKT 2006PDTR

0.20-0.40

Milling Inserts with 19 mm Cutting

Edge for Machining Aluminum

HP ADCR 190604PDFR-P

5.00-18.00

• Super positive rake angle, polished sharp cutting edge • For aluminum and high temperature alloys • For cutting speed recommendations, see pages 518-524

For tools, see pages: HP E90AT-19 (31) • HP F90AT-19 (209)

HP ADKT 1906

20.4

6.85

HP ADKT 190608PDTR

HP ADKT 190610PDTR

HP ADKT 190612PDTR

HP ADKT 190616PDTR

HP ADKT 190624PDTR

HP ADKT 190631PDTR

HP ADKT 190640PDTR

Milling Inserts with 19 mm

Cutting Edge for General Use

HP ADKT/ADCT 2207

HP ADCT 2207PDR

HP ADKT 2207PDTR

25.73

3.43

Inserts with Two 22 mm Long

Cutting Edges for General

High Shoulder Milling

5.00-22.00

For tools, see pages: HP F90AT-22 (209)

ADKT

ADCT

For general finishing

and high temp. alloys

Milling Inserts with a Very

HP ADCR 220704PDFR-P

HP ADCR 220704PDFR-P LM

HP ADCR 220720PDFR-P LM

HP ADCR 220732PDFR-P LM

HP ADCR 220750PDFR-P LM

26.14

7.52

7.49

4.88

HP ADCR 2207

• LM insert provides high 90° shoulder accuracy, especially when using the 32-50 mm cutters • For cutting speed recommendations, see pages 518-524

HSM90S APCR 1405

Super Positive Inserts with a

Polished Rake for Machining

Aluminum at High Rotation Speed

HSM90S APCR 140508R-P

HSM90S APCR 140516R-P

HSM90S APCR 140520R-P

HSM90S APCR 140530R-P

HSM90S APCR 140532R-P

HSM90S APCR 140540R-P

HSM90S APCR 140550R-P (1)

6.05

1.20-10.00

2.00-10.00

2.50-10.00

3.50-10.00

4.50-10.00

5.50-10.00

• When machining at very high cutting speed and replacing the insert, it is also recommended to replace the screw • For cutting speed recommendations, see pages 518-524

(1) Tool's pocket should be modified by rounding its corners to R=2.5 mm

(2) Measured on the cutter

For tools, see pages: HSM90S EAL-14 (376) • HSM90S FAL-14 (376)

Super Positive Inserts

HM90 AXCR 150502R-P

HM90 AXCR 150504R-P

HM90 AXCR 150508R-P

HM90 AXCR 150520R-P

HM90 AXCR 150525R-P

HM90 AXCR 150530R-P

HM90 AXCR 150532R-P

HM90 AXCR 150540R-P

• Note: It is recommended to use the insert and screw set when machining at very high cutting speed. • For cutting speed recommendations, see pages 518-524

For tools, see pages: HM90 EAL-15 (378) • HM90 EAL-HSK63A-15 (379) • HM90 FAL-15 (379)

HM90 APCR 1605..R-P

RE=0.2-4.0

HM90 APCR 160502R-P

HM90 APCR 160504R-P

HM90 APCR 160505R-P

HM90 APCR 160508R-P

HM90 APCR 160516R-P

HM90 APCR 160520R-P

HM90 APCR 160525R-P

HM90 APCR 160530R-P

HM90 APCR 160532R-P

HM90 APCR 160540R-P

HM90 APCR 160550R-P (1)

HM90 APCR 160560R-P (1)

HM90 APCR 160564R-P (1)

RE=5.0-6.4

• It is recommended to use the insert and screw set when machining at very high cutting speeds. • For cutting speed recommendations, see pages 518-524

(1) Use with HM90 ....16BR tools only.

For tools, see pages: HM90 EAL-16 (377) • HM90 EAL-HSK63A-16 (377) • HM90 FAL-16 (378) • HM90 FAL-16BR (378)

In order to maintain high machining reliability we strongly recommend that when replacing

the worn out insert, the clamping screw be replaced as well.

Available are packages that contain 5 HM90 APCR 1605..R-P IC28 or

HSM90 Set APCR

160502RP

160504RP

160505RP

160508RP

160516RP

160520RP

160525RP

160530RP

160532RP

160540RP

160550RP

160560RP

160564RP

HM90 APCR 160550R-P

HM90 APCR 160560R-P

HM90 APCR 160564R-P

HSM90 Set AXCR

150504RP

150508RP

150520RP

150530RP

150532RP

451

HM90 APCR 2206..R-P

HM90 APCR 220605R-P

HM90 APCR 220608R-P

HM90 APCR 220616R-P

HM90 APCR 220623R-P

HM90 APCR 220632R-P

HM90 APCR 220640R-P

HM90 APCR 220650R-P

HM90 APCR 220664R-P

13.72

0.20-0.30

For tools, see pages: HM90 FAL-22 (379)

HM90 APCR 220605-CS

Chip Splitting Insert for

Rough Milling of Aluminum

30.9

0.25-0.35

• To avoid incorrect mounting of the inserts, insert one pin into each tool pocket in an alternating order. As there is only one cavity at the insert bottom, this will prevent incorrect

insert orientation. • To be used only on even number flute tools, when the "1" and "2" digits appear in an alternating order.

HSM90S APCR 2207

HSM90S APCR 220708R-P

HSM90S APCR 220716R-P

HSM90S APCR 220720R-P

HSM90S APCR 220730R-P

HSM90S APCR 220732R-P

HSM90S APCR 220740R-P

HSM90S APCR 220750R-P

29.1

5.00-20.00

(1) Measured on the cutter

For tools, see pages: HSM90S FAL-22 (380) • HSM90SFD-HSK A63/80-22 (380)

452

Triangular 11° Positive Inserts

with a Positive Chipformer

11°

IC907

IC50M

IC635

IC806

IC8250

IC8350

TPMT 160304

TPMT 160308

For tools, see pages: E30 / T230 (32) • E45 / T245 (34) • E60 / T260 (35)

PP-R

TPKN/TPKR

PP-N

11° Positive Triangular Milling

Inserts for General Use

4.76

TPKN 1603PP-R-42

TPKN 1603PPFR

TPKN 1603PPTR

TPKN 1603PPTR-42

TPKR 1603PPTR-HS

TPKN 2204PDFR

TPKN 2204PDTR

TPKN 2204PDTR-42

TPKR 2204PD-R-76

TPKR 2204PDTR-HS

3.00-10.00

3.00-15.00

For tools, see pages: F90 (208)

453

Trigonal Inserts with 6 Helical

Cutting Edges for 90° Shoulders

APMX L

H690 WNHU 0705PNTR (1)

H690 WNMU 0705-PNTR (2)

H690 WNMU 070512PNTR

H690 WNMU 070516PNTR

H690 WNMU 070520PNTR

H690 WNMU 0705PNN-MM (3)

H690 WNMU070512PNN-MM (3)

H690 WNMU070516PNN-MM (3)

H690 WNMU070520PNN-MM (3)

H690 WNMU 0705PNR-MM (4)

H690 WNMU 0705PNR-RM (5)

H690 WNHU/WNMU 0705

1.00-7.00

0.10-0.35

0.15-0.40

(1) Peripherally ground

(2) General use insert with 6 right-hand cutting edges for milling a variety of cast iron and steel grades.

(3) 6 neutral cutting edges, for machining steel, can be used also for left-hand specially tailored milling tools.

(4) 6 right-hand cutting edges, used mainly for milling steel

(5) For heavy roughing applications

For tools, see pages: H690 EWN (13) • H690 FWN (188)

PNN-MM

PNR-MM

H490 ANKX/ANCX-09

8.52

• ANKX-Utility inserts, ANCX-Precision inserts • For cutting speed recommendations, see pages 518-524

For tools, see pages: H490 ANK-09C (230) • H490 E90AX-09 (18) • H490 E90AX-M (18) • H490 E90AX-MM (18) • H490 F90AX-09 (190)

454

H490 ANCX 090404PDR

H490 ANCX 090408PDR

H490 ANCX 090412PDR

H490 ANCX 090416PDR

H490 ANKX 090408PNTR

3.00-8.00

H490 ANKX 0904-FF

Double-Sided Rectangular

Inserts with 4 Helical Cutting

at Small Depths of Cut

3°30’

REN

H490 ANKX 0904R12T-FF

• The cutting diameter of the tool is 0.12 mm larger than the nominal diameter when using this insert • At D.O.C. larger than APMX, regular insert feed should be applied

• Enables ramping down at 1° maximum on 16 to 40 tool diameters

(1) For fast feed

For tools, see pages: H490 E90AX-09 (18) • H490 E90AX-M (18) • H490 E90AX-MM (18) • H490 F90AX-09 (190)

H490 ANKX/ANCX-12

13.67

H490 ANCX 120508PDR

H490 ANKX 120504PNTR

H490 ANKX 120508PNTR

H490 ANKX 120510PNTR

H490 ANKX 120512PNTR

H490 ANKX 120516PNTR

H490 ANKX 120520PNTR

H490 ANKX 120524PNTR

H490 ANKX 1205PNTR-CS (1)

H490 ANKX 1205PNTR-RM

4.00-11.00

8.00-11.00

(1) The maximum feed per tooth for chip splitting effect is up to 0.20 mm/t.

For tools, see pages: H490 E90AX-12 (26) • H490 F90AX-12 (199) • H490 SM-12 (237)

455

H490 ANKX 1205-FF

H490 ANKX 1205R15T-FF

0.50-2.00

1.00-2.00

• The cutting diameter of the tool is 0.5 mm larger than the nominal diameter when using this insert • Tool corner should be modified by rounding to R2.0 mm • At D.O.C.

larger than APMX, regular insert feed should be applied. • For cutting speed recommendations, see pages 518-524

For tools, see pages: H490 E90AX-12 (26) • H490 F90AX-12 (199)

Insert Mounting in a Standard Tool

(D+0.5)

Tool with regular inserts

12 max

Tool with H490 ANKX 1205... FF inserts

Shoulder angle when H490 ANKX 1205...-FF inserts are used

SDHT

SDHX

SDHT/X 120508

Square Inserts for Machining

Titanium, High Temperature

Alloys and Stainless Steel

456

4.94

(1) First choice for machining stainless steel

(2) First choice for machining titanium

For tools, see pages: SDK-12-C/HP (244)

SDHT 120508-PDEN (1)

SDHX 120508-PD-N (2)

H490 ANKX 170604PNTR

H490 ANCX 170608PDR

H490 ANKX 1706PNTR-CS (1)

H490 ANKX 1706PNTR-RM

H490 ANKX 170608PNTR

H490 ANKX 170612PNTR

H490 ANKX 170616PNTR

H490 ANKX 170620PNTR

H490 ANKX 170624PNTR

5.00-15.00

0.15-0.22

H490 ANKX/ANCX-17

• ANKX-utility inserts. ANCX-precision inserts • For cutting speed recommendations, see pages 518-524

(1) The maximum feed per tooth for chip splitting effect is up to 0.22 mm/t.

For tools, see pages: H490 E90AX-17 (30) • H490 F90AX-17 (206) • H490 SM-17 (243)

3º30’

H490 ANKX 1706-FF

Edges, for Fast Feed Milling

H490 ANKX 1706R15T-FF

• The cutting diameter of the tool is 1.5 mm larger than the nominal diameter when using this insert • No tool radius modifications is required • At D.O.C. larger than APMX,

regular insert feed should be applied • For cutting speed recommendations, see pages 518-524

For tools, see pages: H490 E90AX-17 (30) • H490 F90AX-17 (206)

H690 TNKX/TNCX 1005

Triangular Inserts with 6

8.48

H690 TNKX 100504PNTR

H690 TNCX 100504 PDR (1)

H690 TNKX 100508PNTR

1.00-8.00

• For cutting speed recommendations, see page 458

For tools, see pages: H690 E90AX-10 (25) • H690 F90AX-10 (194)

457

The attached tables provide cutting data recommendations for H690 TNKX 100504PNTR inserts.

For machining in unstable conditions, the recommended tooth load should be reduced by 20-30%.

Cutting Speed Recommendations for H690 TNKX 100504PNTR Inserts

Vc, m/min, for Grades

Group***

150-150

120-140

H11

1.2343

250-300

*** ISCAR material group in accordance with VDI 3323 standard

Feed Recommendations for H690 TNKX 100504PNTR Inserts

HRC 35-42*

HTSA

HRC 36

HRC 34

0.06-0.1

458

Fz, mm/tooth, for Grades

Triangular Inserts with 6 Helical

H690 TNKX 160610PNTR

1.20-13.50

H690 TNKX 1606

For tools, see pages: H690 F90AX-16 (207)

T290 LNMT/LNHT 0502

Tangential Inserts with

2 Cutting Edges

T290 LNHT 050202TR

T290 LNHT 050204TR

T290 LNHT 050208TR

T290 LNHT 050210TR

T290 LNMT 050204TR

2.00-5.00

• LNMT-utility inserts. LNHT-precision inserts • For cutting speed recommendations, see pages 518-524

For tools, see pages: E30 / T230 (32) • E45 / T245 (34) • E60 / T260 (35) • T290 ELN-05 (12) • T290 ELN-MM-05 (12)

T290 LNMT/LNHT 1004

Tangential Insert with

T290 LNHT 100405TR

T290 LNMT 100405TR

3.00-9.00

• LNMT-utility inserts, LNHT-precision inserts • For cutting speed recommendations, see pages 518-524

For tools, see pages: T290 ELN-10 (19) • T290 FLN-10 (191)

T290 LNMT 1506

T290 LNMT 150608TR

• LNMT-utility inserts • For cutting speed recommendations, see pages 518-524

For tools, see pages: T290 FLN-15 (200) • T290 SM (230)

459

T890 LNHT/LNAT 1306

with 4 or 8 Cutting Edges

CEDC

13.78

13.92

IC5500

T890 LNHT 1306PNTR

T890 LNAT 1306PN-W (1)

1.00-9.50

(1) A wiper insert for finishing only

For tools, see pages: T890HT ELN-R13 (26) • T890HT FLN-R13 (195)

T490 LNMT/LNHT 0804

4.24

8.59

7.43

7.51

6.87

RE(4)

T490 LNMT 0804PNR

T490 LNHT 080404PNR

T490 LNMT 080408PNR

T490 LNHT 080408PNR

T490 LNHT 080412PNR

T490 LNMT 080412PNR

T490 LNHT 080416PNR

T490 LNMT 080416PNR

T490 LNMT 0804PNR-CS (1)

T490 LNHT 080404PNR-RD (2)

T490 LNHT080404PNR-PLS (3)

1.50-5.00

2.50-7.00

(1) Chip splitting cutting edge

(2) Used for ramping down applications on 16-20 mm diameter tools

(3) Positive rake angle for soft and gummy materials

(4) Radius obtained on workpiece

For tools, see pages: T490 ELN-08 (16) • T490 ELN-M (17) • T490 ELN-MM-08 (17) • T490 FLN-08 (189) • T490 FLN-C#-08 (189) • T490 LNM-08 (231) • T490

LNM-M-08 (231) • T490 SM-08 (238)

T490 LNHT 0804PNR-RD

a - Rampdown

460

1.85°

1.7°

RE(7)

T490 LNHT 1106PNTR

T490 LNMT 1106PNTR (1)

T490 LNMT 1106PNR-PLS (2)

T490 LNHT 1106PNR-PLS (3)

T490 LNMT 1106PNTR-FW (4)

T490 LNHT 1106PNTR-RD (5)

T490 LNMT 1106PNTR-CS (6)

1.50-9.00

T490 LNMT/LNHT 1106

(1) Mounting this insert increases tool diameter up to 0.2 mm

(2) Positive rake angle for soft and gummy materials, mounting this insert increases tool diameter up to 0.2 mm

(4) Chip splitting serrated cutting edges, to be used in over 4xD tool overhang applications and low power machines

(5) Used for ramping down applications with 25 mm and larger tools, see table below

(6) Chip splitting cutting edges, to be used in under 4xD tool overhang applications, may increase tool dia. up to 0.2 mm

(7) Radius obtained on workpiece

For tools, see pages: T490 ELN-11 (25) • T490 FLN-11 (194) • T490 LNK-11 (232) • T490 SM-11 (238)

T490 LNHT 1106PNTR-RD

1.5°

1.4°

1.1°

0.7°

Special chamfer for

ramping down applications

461

13.81

13.74

13.75

13.05

6.44 13.74 12.50

0.80 13.05

13.63

12.88

12.66

12.37

12.36

12.28

APMX RE(12)

T490 LNAT 1306 PN-W (1)

T490 LNHT 1306PNTR/L (2)

T490 LNMT 1306PNTR/L (2)

T490 LNMT 1306PNTR-CS (3)

T490 LNHT 1306PN-R-PL (4)

T490 LNHT 1306PNR-PLS (5)

T490 LNHT 1306PNTR-RD (6)

T490 LNMT1306PNR-RD-CS (7)

T490 LNMT1306PNR-RDPCS (8)

T490 LNMT1306PNR-RDPL (9)

T490 LNHT 130612PNTR

T490 LNHT 130616PNTR/L (2)

T490 LNMT 130616PNTR

T490 LNHT 130624PNTR/L (2)

T490 LNMT 130624PNTR

T490 LNHT 130631PNTR/L (2)

T490 LNMT 130631PNTR

T490 LNHT 130640PNTR (10)

T490 LNMT 130640PNTR (10)

T490 LNHT 130650PNTR (10)

T490 LNMT 130650PNTR (10)

T490 LNHT 130660PNTR (11)

T490 LNHT 130664PNTR (11)

T490 LNMT 130664PNTR (11)

T490 LNMT/LNHT 1306

0.50-0.50

4.00-12.00

1.00-12.50

(1) A wiper insert with 2 cutting edges, for finishing only.

(2) Left-hand insert used on left-hand cartridges or on special left-hand cutters

(3) Chip splitting insert

(4) Positive rake face, for stainless steel and high temperature alloys.

(5) Positive rake angle for soft and gummy materials

(6) Used for ramping down applications with 32 mm and larger tools, see table below

(7) Used for ramping down and chip splitting applications with 40 mm and larger tools, see table below

(8) Positive rake face, for stainless steel and high temp. alloys; used for ramping down and chip splitting applications.

(9) Positive rake face, for stainless steel and high temperature alloys with limited ramp down capability

(10) With 2 cutting edges

(11) With 2 cutting edges • The corner of a tool body should be modified by chamfering to 2x45°

(12) Radius obtained on workpiece

For tools, see pages: FDN-CALN13 (339) • SDN-CALN13 (347) • T4..-SM Conical Shell Mills (242) • T490 CAP-13FT (240) • T490 ELN-13 (27) • T490 ELN-C#-13 (27) •

T490 ELN-M (17) • T490 FLN-13 (200) • T490 LNK-13 (232) • T490 LNK-13-BT (233) • T490 LNK-13-C# (233) • T490 LNK-13-CF (233) • T490 LNK-13-INT (234) • T490

LNK-BT-FT (242) • T490 LNK-INT50-FT (241) • T490 LNK-M-13 (232) • T490 SM-13 (239) • T490 SM-13FT (239)

T490 LNHT 1306PNTR-RD

aDiameter

Rampdown

462

2.8°

2.0°

0.9°

0.5°

T490 LNMT1306PNR-RD-CS

T490 LNMT1306PNR-RDPCS

T490 LNMT1306PNR-RDPL

a-

Inserts with 2 Cutting Edges

T490 LNMT 1306PNR-FF

13.68

11.56

0.60-1.00

• You can machine also at up to 12 mm D.O.C. but in this case a regular corner radius insert feed recommendations should be applied.

(1) Corner radius for CNC programming

(2) For possible ramping angle vs. tool diameter, see table below.

For tools, see pages: T490 ELN-13 (27) • T490 ELN-C#-13 (27) • T490 ELN-M (17) • T490 FLN-13 (200)

Ramp Down Application as

Function of Cutter Diameter

inch

1.00”

1.25”

1.50”

2.00”

2.50”

3.00”

4.00”

a° - Ramp

down angle

4.8°

3.3°

2.5°

1.8°

1.3°

1.0°

0.8°

T490 LNMT 1306PNTR-FW

Inserts with 4 Serrated and

T490 LNMT1306PNR-RDPFW (1)

13.73

13.06

• T490 LNMT 1306PNTR-FW cannot be used for ramping down and on full slot cutters • T490 LNMT1306PNR-RDPFW can be used for ramping down • For cutting speed

recommendations, see pages 518-524

(1) Positive rake face, to be used in long overhang applications and low power machines

(2) Radius obtained on workpiece

For tools, see pages: T4..-SM Conical Shell Mills (242) • T490 CAP-13FT (240) • T490 ELN-13 (27) • T490 ELN-C#-13 (27) • T490 ELN-M (17) • T490 FLN-13 (200) •

T490 LNK-13 (232) • T490 LNK-13-BT (233) • T490 LNK-13-C# (233) • T490 LNK-13-CF (233) • T490 LNK-13-INT (234) • T490 LNK-BT-FT (242) • T490 LNK-INT50-FT

(241) • T490 LNK-M-13 (232) • T490 SM-13 (239) • T490 SM-13FT (239)

463

T490 LNAR 0804PN-R-P

T490 LNAR 1306PN-R

T490 LNAR 1306PN-R-P

T490 LNAR 1306PNR-P-RD (1)

T490 LNAR 1607PN-R-P

7.05

17.05

12.77

IC07

Precision Ground Inserts

with a Super Positive Rake

T490 LNAR

• For T490 ELN-13 on diameter 25 mm at ap=5, fz=0.15 at ap=10, fz=0.1 • For cutting speed recommendations, see pages 518-524

(1) Used for ramping down applications on aluminum with 32 mm and larger tools, see table below

For tools, see pages: T4..-SM Conical Shell Mills (242) • T490 CAP-13FT (240) • T490 ELN-08 (16) • T490 ELN-13 (27) • T490 ELN-16 (29) • T490 ELN-C#-13 (27) • T490

ELN-M (17) • T490 ELN-MM-08 (17) • T490 FLN-08 (189) • T490 FLN-13 (200) • T490 FLN-16 (205) • T490 FLN-C#-08 (189) • T490 LNK-13 (232) • T490 LNK-13-BT

(233) • T490 LNK-13-C# (233) • T490 LNK-13-CF (233) • T490 LNK-13-INT (234) • T490 LNK-BT-FT (242) • T490 LNK-INT50-FT (241) • T490 LNK-M-13 (232) • T490

LNM-08 (231) • T490 LNM-M-08 (231) • T490 SM-08 (238) • T490 SM-13 (239) • T490 SM-13FT (239) • T490 SM-16 (243)

T490 LNAR 1306PNR-P-RD

T490 LNMT/LNHT 1607

Tangentially Clamped Insert

15.83

(1) Chip splitting insert

For tools, see pages: T490 ELN-16 (29) • T490 FLN-16 (205) • T490 SM-16 (243)

T490 LNHT 160708PNR

T490 LNHT 160712PNR

T490 LNHT 160716PNR

T490 LNHT 160724PNR

T490 LNHT 160732PNR

T490 LNMT 1607PN-R

T490 LNMT 1607PN-R-CS (1)

with a Very Positive Chipformer

and Reinforced Cutting Edge

11.16

LNKX 1106PN-N MM

LNKX 1106PNTN MM

LNMT 1106PN-N MM

0.17-0.25

LNKX/LNMT 1106

• Molded chipformer to produce positive cutting • Reduced cutting forces enable higher feed capability • LNKX... is peripherally ground for accuracy and improved surface

finish • LNMT... is an economical utility insert • LNKX1106PNTN MM insert has a reinforced chamfered land • 4 R.H. and 4 L.H. cutting edges when used on F90LN...

cutters • For cutting speed recommendations, see pages 518-524

(1) DOC when the insert is on the cutter

For tools, see pages: F86LNX-11 (210) • F90LN-FR CA11 (381) • F90LN-N11 (196) • FDN-CALN11 (338) • SDN-CALN11 (346)

PNTN MM

PN-N-MM

LNHT 1106 PN-R HT

with 4 Straight RightHand Cutting Edges

10° Ref.

LNHT 1106PN-R HT

5.97

2.00-7.00

• Right-hand insert with 4 cutting edges • Can machine a 90° shoulder according to the table below • For cutting speed recommendations, see pages 518-524

(1) APMX=10 mm for cast iron applications (for each pass), APMX=8 mm for steel applications

For tools, see pages: F90LN-FR CA11 (381) • F90LN-N11 (196) • FDN-CALN11 (338) • SDN-CALN11 (346)

Mismatch as a function

of cutting diameter

ΔW

LNHT 11..

Δh=8

Dtool

465

with Straight, Right- and

Left-Hand Cutting Edges

LNHT 1106PN-N HT

LNHT 1106 PN-N HT

• 2 right- and 2 left-hand cutting edges • Can machine 90° shoulders, see table below • For cutting speed recommendations, see pages 518-524

LNAR 1106

with Positive Polished Rake

10.72

LNAR 1106 PN-N

• Polished rake and sharp cutting edge • Recommended for machining high silicon and cast aluminum, titanium and magnesium • 4 R.H. and 4 L.H. cutting edges

(1) D.O.C. when the insert is on the cutter

LNAT 1106-W

R.H

L.H

LNAT 1106PN-W (1)

11.38

10.94

• When feed per revolution is less than 4 mm it is recommended to use only one wiper insert. When feed per revolution is greater than 4 mm, it is recommended to use two

wiper inserts. • For cutting speed recommendations, see pages 518-524

(1) Wiper insert with two right- and two left-hand cutting edges, for 90° lead angle in F90LN cutters.

X75PN-R-S

Tangentially Clamped Milling

Inserts with a Brazed PCD Tip

PN-R-S

0.15x75°

Single R.H. cutting edge PCD insert

LNAR 110604PN-R-S

LNAR 110604X45PN-R-S

LNAR 110620X75PN-R-S

Ch

11.11

10.76

X45PN-R-S

LNAR 1106 (PCD)

• The chamfered corner used for reduced chipping on the machined component edges • Use ID5 for aluminum alloys with <12% silicon • Use ID8 for aluminum alloys with

>12% silicon. • The inserts are supplied with spare screws. • For D.O.C., cutting speed recommendations and grade data, see pages 518-524

For tools, see pages: F90LN-FR CA11 (381) • F90LN-N11 (196)

Regular Insert

0.01 Ref

Wiper Length 4.6 Ref

D (cutter)

0.25 Ref

LNAR 1106PN-R-S-W

(PCD)

Tangentially Clamped Wiper

Milling Inserts with a Brazed PCD

Tip for Machining Aluminum

A single R.H. cutting edge PCD insert

11.26

• The chamfered corner is used for reduced chipping on the machined component edges. • The wiper insert should not be used with LNAR 110620x75PN-R-S inserts.

• For D.O.C., cutting speed recommendations and grade data, see pages 518-524

with a PCBN Brazed Tip for

lt

Single R.H. cutting edge insert

LNAW 1106PNTR-S

LNAW 1106PN-R-S

11.17

0.05-2.00

• LNAW PN-R.. is 0.03 mm edge-honed for finishing applications, while the LNAW PNTR... has a chamfered edge for rough milling applications.

• For D.O.C. and machining recommendations see page 518-524 • The inserts are supplied with spare screws.

CBN

DOC

0.1-0.3

500-1100

0.1-0.25

CGI

400-600

Hone

Co based > 35 HRc

Ni based > 35 HRc

Fe based > 35 HRc

Cr based > 35 HRc

Hard steels > 45 HRc

80-180

Hard cast iron Ni hard

80-200

<2

Bearing steel

Ferrous powder metal

<0.5

468

200-280 HBN

Edge

LNAW-11 (CBN)

Important:

Up-Milling

Hardened Materials

LNAW 1506PN-R-S

LNAW 1506PNTR-S

IB55

LNAW-15 (CBN)

• LNAW PN-R.. is 0.03 mm edge-honed for finishing applications, while the LNAW PNTR... has a chamfered edge for rough milling applications. • For D.O.C. and machining

recommendations see page 518-524 • The inserts are supplied with spare screws.

For tools, see pages: F90LN-N15 (201) • SSB-LN15-R/L (350)

PNTR-S

LNMT 1506PN-R-TS

80-220

250-360

with a Serrated Cutting

Edge for Chip Splitting

For R.H. tools

LNMT 1506PN-R TS

4.00-9.00

• Self balanced forces on rake face • Used for long overhang and extended flute cutters, reduces chattering • For cutting speed recommendations, see pages 518-524

(1) apmax=8 mm for steel and 12 mm for cast iron

For tools, see pages: F90LN-N15 (201)

469

LNMT

with a Reinforced Negative Land

for Unfavorable Conditions

13.88

13.95

LNKX 1506PN-N MM

LNKX 1506PNTN

LNKX 150612-PNTN

LNMT 1506PN-N MM

LNMT 1506PNTN

LNMT 150616PN-N MM

LNKX/LNMT 1506PNTN/

PN-N MM

(1) D.O.C. when the insert is on the cutter.

For tools, see pages: F90LN-N15 (201) • FDN-CALN15 (340) • SDN-CALN15 (349) • SSB-LN15-R/L (350)

LNKX PNTN

LNKX/LNMT PN-N-MM

LNMT PNTN

An economical

class insert

LNMW 1506 PNTN

Insert for Machining Grey

and Nodular Cast Iron

13.98

• Flat rake, used for grey cast iron e.g. GG25 170-240 HBR • For cutting speed recommendations, see pages 518-524

(1) DOC when the insert is on the cutter.

LNKX 1506PN-N PL

Tangentially Clamped Inserts with

a Positive Land for Alloyed and

Stainless Steel and Cast Iron

• Positive land (PL), leaves sharp edges without chipping on cast iron components • High shear rake for steel and stainless steel • For cutting speed recommendations, see

470

CHW1.5

LNKX 1506 1.5X45 PN-N

Tangentially Clamped Chamfered

Insert for 90° Cutters

LNKX 1506 1.5X45PN-N

• A chamfered insert, used only on 90° cutters for smooth engagement • Chatter reduction and elimination of chipping on material edge during exit • 4 R.H. and 4 L.H.

cutting edges when used on F90LN.. cutters • For cutting speed recommendations, see pages 518-524

LNMT/LNHT 1506PN-R HT

The radius is not tangent to the cutting edge on the LNMT insert.

LNHT 1506PN-R HT

LNMT 1506PN-R HT

13.94

13.93

3.00-12.00

• A right-hand insert, with 4 cutting edges, for high 90° shoulders • LNMT-utility inserts, LNHT-precision inserts • For cutting speed recommendations, see pages 518-524

APMX=9 mm for steel and 12 mm for cast iron

of tool diameter

LNMT 15..

Cutting Dia.

0.015

471

with 4 Straight Cutting

Edges: 2 L.H. and 2 R.H.

14.03

LNMT 1506PN-N HT

LNMT 1506PNTN-HT

LNHT 1506PNTN HT

LNMT/LNHT 1506...-N HT

• A neutral insert, with 2 L.H. and 2 R.H. cutting edges • Can machine a 90° shoulder according to the table below

(1) APMX=9 mm for steel and 14 mm for cast iron

LNAR 1506

with a Positive Polished Land

and Sharp Cutting Edge

LNAR 1506 PN-N-P

• Note: Do not use this insert on F86LNX tools • Recommended for machining high silicon aluminum, titanium and magnesium • 4 R.H. and 4 L.H. cutting edges when

used on F90LN.. cutters • For cutting speed recommendations, see pages 518-524

LNHW 1506 PNTN

(ceramic)

Tangentially Clamped Ceramic

Insert for High Speed Machining

of Grey and Nodular Cast Iron

14.47

IS8

• Ceramic peripherally ground inserts for high speed machining of grey and nodular cast iron providing high surface finish • Feature 4 L.H. and 4 R.H. cutting edges when

LNAR 1506 PN-R-S (PCD)

with a Brazed PCD Tip for

15.06

LNAR 150604PN-R-S

• The insert features a single R.H. cutting edge • Use ID5 for aluminum alloys with less than 12% silicon and ID8 for aluminum alloys with more than 12% silicon • The

inserts are supplied with spare screws • For D.O.C., cutting speed recommendations and grade data, see pages 518-524

150640PN-N MM

LNAT 1506..PN-N MM

Tangentially Clamped Precision

Ground Inserts with Various

Corner Radii for Corner Rounding

RE4.0

LNAT 150616PN-N MM

LNAT 150625PN-N MM

LNAT 150632PN-N MM

LNAT 150640PN-N MM (1)

RE=4

14.98

13.96

• Precision ground inserts • Various corner radii for square shoulder applications requiring larger corner radii • For cutting speed recommendations, see pages 518-524

Insert has 2 R.H. and 2 L.H. cutting edges.

LNAT 1506-W

15.18

LNAT 1506PN-W

• Wiper insert with two right- and two left-hand wipers for 90° lead angle in F90LN cutters • When feed per revolution is less than 4 mm, it is recommended to use only one

wiper insert. For feed per revolution greater than 4 mm, use two wiper inserts • For cutting speed recommendations, see pages 518-524

for Slotting Cutters

LNAT 150608-N-MM-PM

LNAT 150608-TN-PM

LNAT 150616-TN-PM

LNAT 150625-TN-PM

LNAT 150640-TN-PM

LNAT 1506-PM

For tools, see pages: FDN-CAPM15 (339) • SDN-CAPM15 (347)

LNKX 150608AN-N PL

Inserts with a Positive Rake

Angle for Cast Iron

• Positive land (PL) leaves sharp edges without chipping on cast iron components • High shear rake for light machining of steel, stainless steel and cast iron • For cutting

speed recommendations, see pages 518-524

(1) D.O.C when the insert is on the cutter.

LNKX/LNMT 150608ANTN

with a Negative Land and

Reinforced Chipformer for

Unfavorable Cutting Conditions

LNKX 150608ANTN MM

LNMT 150608ANTN MM

0.30-0.40

• Molded chipformer with reinforced negative land for unfavorable cutting conditions • Enables higher feed rates • 4 R.H. and 4 L.H. cutting edges when used on F45LN...

(1) D.O.C when the insert is on the cutter

474

Inserts for High Speed

Machining of Cast Iron

LNHW 1506 ANTN

1.00-3.00

• Provides high surface finish • Feature 4 R.H. and 4 L.H. cutting edges when used on F45LN.. cutters • Important: Tightening torque 3.5-4 Nxm • For cutting speed

LNAT 1506AN-W

Inserts for 45° Lead Angle

on F45LN Cutters

19.33

• The insert has one right- and one left-hand wiper • When feed per revolution is less than 7 mm, it is recommended to use only one wiper insert. When it is greater than 7

mm, use two wiper inserts. • For cutting speed recommendations, see pages 518-524

FIN LNAT 1607PN-R

Tangentially Clamped Peripherally

Ground Inserts with 2 Positive

Rake Cutting Edges for

Finishing Applications

12.55

FIN LNAT 1607 PN-R

For tools, see pages: FIN LNK-BT (235) • FIN LNK-INT (235)

475

4 Cutting Edges for 65° Cutters

25.39

T465 LNHT 2212-ZN-R (1)

T465 LNHT 2212-ZNTR

T465 LNMT 2212-ZNTR

T465 LNMT 2212ZNTR-CS (2)

T465 LNHT/LNMT 2212

5.00-19.00

0.12-0.35

0.25-0.45

• LNMT - utility inserts, LNHT-precision inserts • For cutting speed recommendations, see pages 518-524

(1) For stainless steel and high temperature alloys

(2) Chip splitting insert

T490 LNMT/LNHT 2212

T490 LNHT 2212-PNTR

T490 LNMT 2212-PNTR

3.00-21.00

For tools, see pages: T490 FLN-22ST (209)

TRI

d CW

Triple-Edged Groove

H L

0.04-0.20

0.05-0.30

• Inserts in width range of 6.0 to 6.5 mm can be supplied on request • For cutting speed recommendations, see pags 518-524

For tools, see pages: TRIB (321) • TRIB-SM (322)

476

with 4 Cutting Edges for

Slotting and Grooving Cutters

LNET 084004-TN-N

LNET 084204-TN-N

LNET 084504-TN-N

LNET 08

• The insert has 2 right- and 2 left-hand cutting edges • For cutting speed recommendations, see pages 518-524

For tools, see pages: ETS-LN08 (326) • ETS-LN08-M (324) • ETS-LN08-MM (325) • FDN-LN08 (334) • SDN-LN08 (342)

LNET 12-TN

LNET 123504-TN

LNET 123508-TN

LNET 124004-TN

LNET 124008-TN

LNET 124504-TN

LNET 124508-TN

LNET 124804-TN

LNET 124808-TN

LNET 125004-TN

LNET 125008-TN

LNET 125504-TN

LNET 125508-TN

LNET 125516-TN

LNET 125708-TN

LNET 126504-TN

LNET 126508-TN

LNET 127704-TN

LNET 127708-TN

For tools, see pages: FDN-CALN12 (337) • FDN-LN12 (335) • SDN-CALN12 (344) • SDN-LN12 (343)

477

with 4 Cutting Edges for Milling

Deep and Long Steel Slots

LNET 123508-TN-MM

LNET 124008-TN-MM

LNET 124508-TN-MM

LNET 124808-TN-MM

LNET 125008-TN-MM

LNET 125508-TN-MM

LNET 126504-TN-MM

LNET 126508-TN-MM

LNET 127704-TN-MM

LNET 127708-TN-MM

LNET 12-TN-MM

4.77

• Excellent chip evacuation • For cutting speed recommendations, see pages 518-524

Square Milling Inserts

for General Use

L/IC

2.56

6.16

SOMT 060204-HQ

SOMT 060204TR-HQ

2.00-4.00

0.07-0.10

For tools, see pages: E45X (34) • E90X (13) • E90XC (32)

QOMT-HQ

Insert with 4 Right- or Left-Hand

Cutting Edges for General Use

For tools, see pages: E45X (34) • E90X (13) • ETS (330) • FDN (331) • FDN-CF4 (336) • SDN (341)

478

QOMT 060208TN-HQ

Square Inserts for Milling,

Drilling and Boring with 2

Right- and 2 Left-Hand Cutting

XOMT 060204T-HQ

For tools, see pages: E45X (34) • E90X (13) • E90XC (32) • ETS (330) • FDN (331) • FDN-CF4 (336) • SDN (341)

XOMT 060204T HQ

QPMR 1004-HQ-M

Super Positive Square

Milling Inserts for Machining

10.35

QPMR 100404PDN-HQ-M

For tools, see pages: E90SP (19) • F90SP-10 (191)

QPMT 100408PDTN

Square Inserts with 4

Right- or Left-Hand Cutting

QPMT 100408PDTN-M

For tools, see pages: E90SP (19) • F90SP-10 (191) • FDN (331) • FST (349) • SDN (341) • SPK (235) • SSB (350)

479

Square Positive Inserts for RightHand Tools for General Use

4.23

SPMT 100404R-HQ-M

SPMT 100408R-HQ-M

SPMT 100408TR-HQ-M

SPMT 100416R-HQ-M

SPMT-HQ

For tools, see pages: E90SP (19) • F90SP-10 (191) • SPK (235) • SSB (350)

...TR-HQ-M

...R-HQ-M

HQ

XPMT-HQ

Square Inserts with 2

XPMT 100408T-HQ

For tools, see pages: E90AC (32) • E90SP (19) • ETS (330) • F90SP-10 (191) • FDN (331) • FST (349) • SDN (341) • SPK (235) • SSB (350)

SDMT-PDN-RM

General Use Inserts with

Four Helical Cutting Edges

for 90° Shoulder Milling

For tools, see pages: F90SD-12 (197)

480

SDMT 1205PDN-RM-M

4.00-10.00

Super Positive Square Insert

SDMR 1205PDR-HQ-M

SDMR-HQ

QDCT-PDN

Precision Ground Inserts with

4 Right- or Left-Hand Cutting

QDCT 120508-PDN

QDCT 120516-PDN

QDCT 120524-PDN

QDCT 120532-PDN

QDCT 120508-PDN-F

QDCT 120516-PDN-F

QDCT 120524-PDN-F

QDCT 120532-PDN-F

• Inserts with corner radii larger than 0.8 mm should be used only on the face of the SDK cutter • For cutting speed recommendations, see pages 518-524

For tools, see pages: F90SD-12 (197) • FDN (331) • FST (349) • SDK-12-C/HP (244) • SDN (341) • SSB (350)

General Use Insert with 4 Rightor Left-Hand Cutting Edges

For tools, see pages: F90SD-12 (197) • FDN (331) • FST (349) • SDN (341) • SSB (350)

Inserts with 4 Right- or Left-Hand

QDMT 1205PDTN-M

QDMT 120516PDTN-M

QDMT 120520PDTN-M

QDMT 120524PDTN-M

QDMT 120532PDTN-M

QDMT 1205..PDTN-M

IQ845 SYHU-05

Square Inserts with 8

Cutting Edges

IQ845 SYHU 0503ADN-ML (1)

IQ845 SYHU 0503ADN-MM (2)

IQ845 SYHU 0503ADTN (3)

0.10-2.60

• For cutting recommendations, see pages 518-524

(1) For soft non-alloy and low-alloy steel

(2) For general applications

(3) For cast iron

For tools, see pages: IQ845 ESY-R05 (214) • IQ845 FSY-R05 (214)

IQ845 SYHU-07

(4) For aluminum

For tools, see pages: IQ845 FSY-C#-R07 (221) • IQ845 FSY-R07 (221)

482

IQ845 SYHU 0704ADN (1)

IQ845 SYHU 070400ADN (1)

IQ845 SYHU 0704ADN-MM (2)

IQ845 SYHU 070400N-MM (2)

IQ845 SYHU 0704ADTN (3)

IQ845 SYHU 070400ADTN (3)

IQ845 SYHU 0704ADN-P (4)

1.00-4.00

0.20-2.00

SOCT 040204 PNR

SOMT 040204 PNTR

For tools, see pages: E90SO-04 (9) • E90SO-MM-04 (9)

SOMT 040208 PNR-FF

0.20-0.50

0.10-0.50

• When mounting this insert in a HELI4MILL tool for fast feed milling, the tool pockets should be modified by a corner rounding of 2 mm radius • For cutting speed

Square Double-Sided Inserts

RE / A

KCH

6.12

45.0 (3)

S845 SNMU 1305ANTR (1)

S845 SNMU 1305ANR-MM

S845 SNMU 1305ANR-RM

S845 SNHU 1305ANTR (1)

S845 SNHU 1305ANR-MM

S845 SNHU 1305ANR-PL (2)

S845 SNMU/SNHU-13

2.00-6.00

• S845 SNHU - Precision ground • S845 SNMU - Utility • For cutting speed recommendations, see pages 518-524

(1) For cast iron

(2) For high temperature alloys and stainless steel

(3) See drawing A

For tools, see pages: FF SOF (303) • SOE45 8/16 (34) • SOF45 (217)

ANTR

For cast iron

ANR-MM

ANR-PL

For stainless steel and

483

Double-Sided Wiper Inserts

22.5°

S845 SNHU 1305-W

0.80-3.00

• Wiper insert with 4 cutting edges: 2 right- and 2 left-hand to be used with S845 SNMU/SNHU 13.. inserts • For cutting speed recommendations, see pages 518-524

For tools, see pages: SOE45 8/16 (34) • SOF45 (217)

A-A

A APMX

2.84

RE APMX

S845 SXMU 1606ADTR-MM 16.35 7.45

S845 SXMU 1606ADTR-RM 16.35 7.45

S845 SXCU 160608AD-RMM 16.35 7.45

Square Thick Inserts with 8 Helical

S845 SXMU/SXCU-16

3.00-7.00

0.30-0.50

0.20-0.35

• When a wiper insert is being used, recommended ap=0.8-3.0 mm, fz=0.1-0.25 mm/t . • For cutting speed recommendations, see pages 518-524

For tools, see pages: S845 F45SX-16 (222)

S845 SXHU 1606-W

HELIDO Wiper Insert with

a Single Cutting Edge

S845 SXHU 1606AD-R-W

6.44

• When a wiper insert is being used, recommended ap=0.8-3.0 mm, fz=0.1-0.25 mm/t • For cutting speed recommendations, see pages 518-524

484

Square Inserts with 8 Helical

S845 SNMU 1806ANR

S845 SNMU 1806ANR-MM

S845 SNMU 1806ANR-RM

S845 SNHU 1806ANR

S845 SNHU 1806ANR-MM

1.50-8.00

S845 SNMU/SNHU 1806

For tools, see pages: SOF45-R18 (224)

S845 SNHU 1806AN-N-W

Wiper Insert with 2 R.H. and

2 L.H. Cutting Edges

S845 SNMU 2608

Heavy Duty Square Thick

Inserts with 8 Helical RightHand Cutting Edges

S845 SNMU 2608ANR-HL

S845 SNMU 2608ANR-RM

2.00-11.00

0.25-0.40

For tools, see pages: SOF45-26 (223) • SOF45WG-R26 (223)

485

S865 SNMU 1305ZNTR

S865 SNMU 1305ZNTR-MM

• Recommended ap max on steel applications with coarse pitch cutters and on cast iron with fine pitch cutters may be increased up to 8 mm • For cutting speed

For tools, see pages: S865 FSN-13 (211)

ZNTR

ZNTR-MM

SDMT-PDR-HQ

SDMT 1205PDR-HQ-M

SDHW

SDHW/T 100408

(2) First choice for machining titanium.

(3) Chip splitting cutting edge

For tools, see pages: SDK-10-C/HP (243)

486

SDHT 100408-PDEN (1)

SDHW 100408-TN (2)

SDHW 100408-TN-CS (3)

Octagonal Double-Sided Inserts

with 16 Cutting Edges

ONHU 050500-PL (1)

ONHU 050500-R-HP

ONHU 050505-TN (2)

ONHU 050505-TN-MM (3)

ONMU 050505-TN (2)

ONMU 050505-TN-MM (3)

1.50-3.00

0.20-0.25

ONHU/ONMU-05

• ONHU - Precision ground • ONMU - Utility • For cutting speed recommendations, see pages 518-524

(2) For cast iron

(3) For general applications

TN

TN-MM

ONHU 0505-W

Octagonal Double-Sided Wiper

Insert with 4 or 8 Cutting Edges

ONHU 0505AN-N-W (1)

ONHU 0505AN-R-W (2)

• To be used with ONMU/ONHU 05 inserts • For cutting speed recommendations, see pages 518-524

(1) Wiper insert with 4 right- and 4 left-hand cutting edges

(2) Wiper insert with 8 right-hand cutting edges

487

OXMT 0507

Octagonal High Feed

and 45° Inserts

OXMT 0507R08-FF (1)

OXMT 050705-R-HP (2)

0.50-1.20

0.50-2.50

0.50-1.80

• To be used without a seat • For cutting speed recommendations, see pages 518-524

(1) For high feed milling

(2) 45° edges for austenitic stainless steel and high temperature alloys

OECR

Octagonal Milling Inserts

with Positive Rake and

Sharp Cutting Edges

45° APMX

OECR 060405AER

OECR 060405AER-P (1)

14.45

1.00-3.70

(1) Polished rake used for aluminum and titanium

For tools, see pages: HOE-R06 (212) • HOF-R06 (213)

OEMT 060405

4.74

14.27

OEMT 060405AER-76

1.00-2.45

Octagonal Flat Rake

Inserts for Cast Iron

OEMW 060405-AETN

OEMW-AETN

OFMT 07

18.07

OFMT 07T3-AER-76

OFMT 07T3-AEN

OFMT 07T3-AETN (1)

(1) Reinforced cutting edge

For tools, see pages: HOF-R07 (213)

OFMT 07...-AER-76

OFMT 07T3-AEN/AETN

Reinforced cutting edge

OFMW-AETN

Octagonal Milling Inserts for

Heavy Duty Applications

OFMW 07T3-AETN

489

OFCR 07T3-AEN (1)

OFCR 07T3-AEN-P (2)

OFCT 07T3 AETN-16 (3)

OFCR/OFCT-AEN/AETN

(1) For aluminum, titanium and stainless steel

(2) For aluminum, titanium and stainless steel, polished rake.

(3) For hardened and molded steel.

Hardened and

molded steel

OFCR/OFCT-RW/AER

(wiper)

Octagonal Milling Inserts with

Four Wiper Cutting Edges

OFCT 07T3-RW-16

18.35

A single wiper insert mounted on the HOF D..R07 cutter does the required job. The wiper insert

protrudes less than 0.1 mm axially. Wiper inserts have only 4 cutting edges. There are 4 marks

engraved on the wiper inserts. Pay attention when mounting the insert in the pocket that the marked

cutting edges are parallel to the bottom of the cutter (see sketch).

Maximum depth of cut when using the wiper insert is 2.5 mm. It is recommended to use wiper

inserts in ap=0.5-1.0 mm to achieve the best results. The criterion for indexing the wiper insert

should be the decreased quallity of the surface finish.

Recommended machining conditions for finishing operations:

Vc (finishing)= Vc (roughing) x 1.25 m/min fz=0.10-0.15 mm/t

OFCT 07T3-AER

Aluminum, titanium

and stainless steel

OFCT 07T3-AETN-16

OFMW 0706R10-FF

Inserts with 8 FEEDMILL

Large Radii Segmented

Cutting Edges for Fast Feed

on HELIOCTO Cutters

OFMW-FF

1.00-2.20

0.40-1.50

D≥80 mm

D≤63 mm

3.5 fz (mm/tooth)

ONMU/ONHU 0706

ONHU 070600-PL-R

ONHU 070610-TL (1)

ONHU 070610-TR (2)

ONHU 070610-TR-MM

ONMU 070610 AR-HP

ONMU 070610-TR (2)

ONMU 070610-TR-MM

ONMU 070616-RM (3)

(1) For cast iron (left-hand)

(3) Reinforced land for heavy machining

ONHU 0706AN-R-W

Octagonal Double-Sided

Wiper Inserts with 8 RightHand Cutting Edges

491

Heavy Duty Octagonal

16 Cutting Edges

ONMU 100816-N-HL

ONMU 100816-N-RM

ONMU 1008

SEKT-AF-R

Super Positive Square Milling

Inserts for 45° Finishing

and Medium Machining

of Soft Materials

5.16

SEKT 1204AFR-HM

For tools, see pages: F45ST (220)

SEMT 1204AF-R-HS

Square Milling Inserts with

Chip Splitting Serrated Cutting

Edge for 45° Roughing

12.65

2.26

SEHW-AFTN

Precision Ground Sharp

Cutting Edge Milling

492

SEHW 1204AFTN

Square Screw-Clamped Inserts

for Medium Machining

13.15

2.18

SEKT 12T3AFTN

IC=L

SEKT-AFTN

SEMT 12..AFTN-76

Milling Inserts with Ribs Along

Edges for Heavy Machining

45˚ APMX

SEMT 1204AFTN-76

SEMT 12T3AFTN-76

• Use optional TSE 12T3-N seat on F45ST cutters • For cutting speed recommendations, see pages 518-524

SEHT-AFN

Precision Ground Sharp Cutting

Edged General Use Milling

Inserts for 45° Milling Cutters

Flat Rake Face Milling

SEKN 1203AF-N

SEKN 1203AFFN

SEKN 1203AFTN

SEKN 1203AFTN-42

SEKN 1504AFTN

SEKN-AF..

For tools, see pages: F45E (220)

SEKR-AF-N-42

on Soft Materials

SEKR 1203AF-N-42

SEKR-AF..-76

Ribs Along Edges for 45°

Roughing Applications

SEKR 1203AFN-76

SEKR 1204AFN-76

SEKR 1504AFTN-76

6.22

8.43

494

0.12-0.17

Square Milling Inserts with Chip

Splitting Serrated Cutting Edge

for 45° Roughing Applications

SEKR 1203AFTR-HS

SEKR 1204AFTR-HS

SEKR 1504AFTR-HS

12.63

6.27

SEKR-AFTR-HS

SECT/SEMT 1404

Positive Square Insert for

General Soft and Clean Cutting

14.04

SECT 140420AR

SEMT 140405ATR

2.00-5.50

• SECT - Precision ground insert • SEMT - Utility insert • For cutting speed recommendations, see pages 518-524

SPKN ED..

Flat Rake Milling Inserts

SPKN 1203EDFR

SPKN 1203EDTR

SPKN 1504EDTR

SPKN 1203EDR-42

SPKN 1203EDTR/L-42

SPKN 1504EDTR-42

495

Square Positive Inserts with Chip

Splitting Serrated Cutting Edges

SPKR 1203EDTR-HS

SPKR 1504EDTR-HS

15.82

12.24

SPKR EDTR-HS

SPKR ED..-76

Square Milling Inserts with Ribs

Along Edges for 45° Roughing

SPKR 1203EDR/L-76

SPKR 1504EDTR-76

SDMT-AD-N

on 45° Endmills

SDMT 0903AD-N

For tools, see pages: E45 / T245 (34)

SCMT-19

75 º

Square Inserts with a 7° Positive

Flank for Semi-Roughing at

Medium to High Feeds

IC5005

For tools, see pages: E45 / T245 (34) • IHPR (849)

496

SCMT 120412-19

45 º

S890 SNMU 1305PNTR (1)

S890 SNMU 1305PNTN (2)

S890 SNMU 1305PNR-MM (3)

S890 SNHU 1305PN-R-W (4)

2.00-9.00

0.18-0.30

S890 SNMU 1305PN...

(1) General use, 8 right-hand cutting edges, for milling a variety of cast iron and steel workpiece materials.

(2) 8 neutral cutting edges, used for machining cast iron. Can be used for left-hand specially tailored milling cutters.

(3) 8 right-hand cutting edges, used mainly for milling steel (R.H. helix).

(4) Wiper insert with 4 right-hand cutting edges that provides substantially improved surface finish

(5) 1.2 & 2.0 corner radii - on request.

For tools, see pages: S890 FSN-13 (198) • S890 SSB-13 (350)

PNTR (1)

PNTN (2)

PNR-MM(3)

PN-R-W (4)

XNMU 130608PNN-MM

XNMU 130608PNN-PL

XNMU 130608PNTN

For tools, see pages: ETS-XN13 (330) • FDN-XN13 (338) • SDN-XN13 (346) • SM-XN13 (241) • XNK-XN13 (234)

497

Octagonal Double-Sided Face

Milling Inserts for Cast Iron

and Rough Applications

ONMU 080608-TN

ONMU 080612-HL

ONHU/ONMU-08-TN/HL

(mm/t)(1)

• TN - For cast iron • HL - For rough applications and inhomogeneous surfaces • For cutting speed recommendations, see pages 518-524

(1) For FEEDMILL tools, see the feed conditions for the FF NM tools

For tools, see pages: F45NM (216) • F45WG (215) • FF NM (262)

HL

ONHU/ONMU-08-TN-MM

Face Milling Inserts for

General Steel Machining

ONHU 080608-TN-MM

ONMU 080608-TN-MM

ONHQ-TN

16MILL Octagonal Double-Sided

Ceramic Face Milling Inserts

22.5˚

ONHQ 0806-TN

For tools, see pages: F45NM (216) • F45WG (215)

498

Octagonal Inserts with

Sharp Edge and Positive

Land for Cast Iron

ONHU 080600-N-PL

ONHU 0806-N-PL

ONHU/ONMU 080608

AN-N-HP

16MILL Octagonal DoubleSided Face Milling Inserts

for High Temperature Alloys,

Stainless Steel and Steels

ONMU 080608 AN-N-HP

Octagonal DoubleSided Wiper Inserts

...-R-W

...-14R-W

ONHU 0806AN-N-W (1)

ONHU 0806AN-14R-W (2)

ONHU 0806AN-R-W (3)

...-N-W

ONHU 0806AN-W

20.35

13.2

1.50-3.50

(1) Wiper insert with 4 cutting edges, 2 right- and 2 left-hand

(2) Wiper insert with 4 cutting edges, recommended for fine pitch cutters; cutter diameters >160 mm

(3) Wiper insert with 4 cutting edges, recommended for fine pitch cutters; cutter diameters <125 mm

499

Square Single-Sided Inserts

Fast Feed Milling

FFQ4 SOMT 0904RM-T

FFQ4 SOMT 090412HP

FFQ4 SOMT 0904

0.40-1.40

• For side plunging, the initial cutting feed is 0.1 mm/t • T - type for steel, ferritic and martensitic stainless steel, cast iron and hardened steel • RM-T type for interrupted

cut and machining near straight shoulders on steel, ferritic and martensitic stainless steel, cast iron and hardened steel • HP- type for austenitic stainless steel and high

temperature alloys • For cutting speed recommendations, see pages 518-524

For tools, see pages: FFQ4 D-09 (293) • FFQ4 D-M-09 (293) • FFQ4 D-W-09 (293)

FFQ4 SOMT 1205

FFQ4 SOMT 1205RM-HP

FFQ4 SOMT 1205RM-T

FFQ4 SOMT 120516T

FFQ4 SOMT 120516T20

0.40-1.80

0.40-2.00

• RM-HP- for interrupted cut and machining next to shoulders of austenitic stainless steel and high temperature alloys • RM-T- for interrupted cut and machining next to

shoulders of steel, ferritic and martensitic stainless steel, cast iron and hardened steel • HP- for austenitic stainless steel and high temperature alloys • T- for steel, ferritic

and martensitic stainless steel, cast iron and hardened steel • T20- for grey and nodular cast iron

For tools, see pages: FFQ4 D-12 (301)

FFQ4 SOMT 1706

• For side plunging, the initial cutting feed is 0.1 mm/t • For cutting speed recommendations, see pages 518-524

(1) For interrupted cut and machining next to shoulders on steel, stainless steel, cast iron and hardened steel

(2) For austenitic stainless steel and high temperature alloys

(3) For steel, ferritic and martensitic stainless steel, cast iron and hardened steel

For tools, see pages: FFQ4 D-17 (302)

FFQ4 SOMT 1706RM-T (1)

FFQ4 SOMT 170625HP (2)

FFQ4 SOMT 170625T (3)

1.20-3.00

INSBD

9.86

FF WOCT 060212T

FF WOMT 060212T-M

FF WOCT 09T320T

FF WOMT 09T320T

Positive Rake Inserts for

Fast Feed Machining at

Small Depths of Cut

FF WOMT/WOCT

0.30-1.00

0.70-1.50

0.70-2.00

For tools, see pages: FF EW (294) • FF EW-CF (295) • FF EW-M (295) • FF FW (299)

FF WOMT

For general

FF WOCT

For high temperature

FFT3 WXMT 03

• For side plunging, the initial cutting feed is 0.08 mm/t • For cutting speed recommendations, see pages 518-524

For tools, see pages: FFT3 EFM-03 (287) • FFT3 EFM-MM 03 (287)

501

H600 WXCU

(2) For alloy steel and cast iron, "I" mark on top rake face for identification

(3) For interrupted cut and hard materials

(4) For insert radius for programming see table below

For tools, see pages: FF EWX (290) • FF EWX-M (291) • FF EWX-MM (291) • FF FWX (296) • MF EWX (292) • MF EWX-M (292) • MF FWX (297)

RM

Recommendations

for FF Tools

502

040310HP

040310T

05T312HP

05T312T

070515HP

070515T

080612HP

080612T

080616RM

0.5-0.8

0.7-1.0

1.0-1.5

1.5-2.0

0.34-0.68

0.68-1.03

0.34-0.86

0.68-1.37

Recommendations for

FF Tools in plunging

Radius for

Programming on

FF Tools

for MF Tools

0.8-2.0

1-2.7

1.8-3.5

0.2-0.4

0.2-0.5

MF Tools in plunging

4.13

6.25

8.33

11.14

13.65

H600 WXCU 040310HP (1)

H600 WXCU 040310T (2)

H600 WXCU 05T312HP (1)

H600 WXCU 05T312T (2)

H600 WXCU 070515HP (1)

H600 WXCU 070515T (2)

H600 WXCU 080612HP (1)

H600 WXCU 080612T (2)

H600 WXCU 080616RM (3)

with 6 Cutting Edges for

Fast Feed Machining

MF Tools

FFX4 XNMU

Small "Bone Shape" Inserts

9.58

FFX4 XNMU 040310HP (1)

FFX4 XNMU 040310T (2)

0.20-1.20

• For side plunging, the initial cutting feed is 0.1 mm/t • HP- for austenitic stainless steel and high temperature alloys • T- for steel, ferritic and martensitic stainless steel,

cast iron and hardened steel • For cutting speed recommendations, see pages 518-524

(1) HP- for austenitic stainless steel and high temperature alloys

(2) T- for steel, ferritic and martensitic stainless steel, cast iron and hardened steel

For tools, see pages: FFX4 ED (288) • FFX4 ED-M (288) • FFX4 ED-MM (289) • FFX4 FD (289)

H1200 HXCU 0606

Double-Sided Hexagonal

6.43

14.88

H1200 HXCU 0606-TR

0.20-3.00

0.08-0.40

0.25-0.65

For tools, see pages: MF FHX-R06 (298)

TR

HPR

FF VNMT 0706

9.05

FF VNMT 0706ZN-ER (1)

FF VNMT 0706ZN-ETR (2)

(1) For general applications

(2) Reinforced cutting edges for interrupted cut and unfavorable conditions

For tools, see pages: FFV-D-R-VN07 (298)

503

Precision Ground Flat Rake

Round Milling Inserts

RXCW 10

RXCW 0702

RXCW 0702-T

RXCW 0802

RXCW 0802-T

RXCW 10T3

RXCW 10T3-T

RXCW 07/ 08

RXCW

1.00-2.50

For tools, see pages: ER (273) • ER-M (273)

RXCW-T

RXCR

Precision Ground Positive

Rake Round Milling Inserts

RXMT 10

Positive Rake Round Milling

Inserts for Rough Operations

• Star-shaped bottom for indexing and to prevent insert rotation • For cutting speed recommendations, see pages 518-524

504

RXMT 10T3-RM

RXMT 1607NPL

0.50-8.00

0.08-0.30

RXMT 1607

RXMT...N

RXMT...NPL

R90CW

Round Flat Rake Inserts

for Profile Milling

R90CW..-T

R90CW 1205-T

R90CW 43-T

For tools, see pages: ER-M (273)

REMT-76

Round Milling Inserts with

Ribs on the Rake Face

REMT 1505-LM-76

15.87

505

Round Flat Rake Milling Inserts

RCCW 1206MO

RCMW 2009MO

RCMW/RCCW-MO

2.50-5.00

3.00-6.00

For tools, see pages: ERW (274) • ERW-M (275) • FRW (276)

RCMT/RCCT-MO

Round Positive Rake

RCCT 1206MO-T

• RCMT - Positive rake and reinforced cutting edge • RCCT - Positive rake and sharp cutting edge • Both used mainly on stainless steel • For cutting speed

RCCT

RCMT

Fully Effective Serrated

Inserts with Four Indexing

Orientation Options

RCMT 1004-FW (1)

RCMT 1004-FW-F20 (2)

RCMT 1206-FW (1)

RCMT 1206-FW-F20 (2)

RCMT 1206-FW-T20 (3)

RCMT 1607-FW (1)

RCMT 1607-FW-F20 (2)

RCMT 1607-FW-T20 (3)

RCMW 1607-T-FPW (4)

RCMW 1607-T-FW (5)

RCMT 2009-FW (1)

RCMT 2009-FW-F20 (2)

RCMT 2009-FW-T20 (3)

RCMW 2009-T-FW (5)

RCMT/RCMW-FW

(1) For alloyed and stainless steel and exotic materials.

(2) For austenitic stainless steel, exotic materials and aluminum.

(3) For martensitic stainless steel

(4) For hardened steel

(5) For tool and die steel and for cast iron

RCMW ...-T-FPW

RCMT ...-FW-T20

RCMW ...-T-FW

RCMT ...-FW

RFMT 1905-76

RFMT 1905-LM-76

19.74

507

Double-Sided Inserts with Four

5, 6 and 8 mm Radii Cutting

Edges for Profile Milling

H400 RNHU 1004-AX (1)

H400 RNHU 1004-HP (2)

H400 RNHU 1004-ML (3)

H400 RNHU 1205-AX (1)

H400 RNHU 1205-HP (2)

H400 RNHU 1205-ML (3)

H400 RNHU 1606-AX (1)

H400 RNHU 1606-HP (2)

H400 RNHU 1606-ML (3)

H400 RNHU

(1) First priority for austenitic stainless steel, second priority for steel, ferritic and martensitic stainless

(2) First priority for titanium and high temperature alloys, second priority for austenitic stainless steel

(3) First priority for steel, ferritic and martensitic stainless steel, second priority for austenitic stainless steel

For tools, see pages: H400 ER-10 (277) • H400 ER-12 (277) • H400 ER-M (278) • H400 FR-10 (278) • H400 FR-12 (279) • H400 FR-16 (280)

ML

AX

Six 6 mm Radius Cutting

(2) For steel and cast iron applications

For tools, see pages: H606 ER-M (280) • H606 FR-12 (281)

AXMP

508

AXT

H606 RXCU 1206-AXMP (1)

H606 RXCU 1206-AXT (2)

220° Spherical Profile Inserts

for Roughing and SemiFinishing, Up and Down

Ramping and Undercutting

3.37

HBR D100-QF

HBR D120-QF

HBR D160-QF

HBR D200-QF

HBR D250-QF

2.50-8.00

4.00-12.50

For tools, see pages: HCM D10 (257) • HCM D12 (257) • HCM D16 (258) • HCM D20 (258) • HCM D25 (259) • HCM-M (259) • HCM-MM (260)

220° Spherical Profile Inserts for

Accurate Finishing, Up and Down

HBF D120-QF

HBF D160-QF

HBF D200-QF

HBF D250-QF

For tools, see pages: HCM D12 (257) • HCM D16 (258) • HCM D20 (258) • HCM D25 (259) • HCM-M (259) • HCM-MM (260)

Ball Nose Inserts with 2

Straight Tangent Cutting Edges

(Fully Effective) for Cavity

Profiling and Shouldering

HCR D100-QF

HCR D120-QF

HCR D120-QP

HCR D160-QF

HCR D200-QF

HCR D250-QF

2.00-8.50

2.50-11.00

3.00-14.00

4.00-17.50

• QF - For general use applications • QP - Positive chipformer for low cutting forces. Recommended for machining aluminum, titanium and other exotic materials • For

cutting speed recommendations, see pages 518-524

509

90° V-Shaped Inserts with 2

Cutting Edges for Chamfering,

KRINS

HCD D120-090-QF

HCD D124-090-QF

HCD D160-090-QF

HCD D205-090-QF

HCD D250-090-QF

HCD-QF

1.50-4.00

HCC-QF

Inserts with 2 Cutting Edges (Fully

Effective) for Shouldering, Slotting,

Drilling and Countersinking

APMX/LE

HCC D120-R0.5-QF

HCC D120-R1.0-QF

HCC D120-R2.0-QF

HCC D160-R0.5-QF

HCC D160-R1.0-QF

HCC D160-R2.0-QF

HCC D200-R0.5-QF

HCC D200-R1.0-QF

HCC D200-R2.0-QF

HCC D200-R3.0-QF

HCC D250-R1.0-QF

HCC D250-R2.0-QF

HCC D250-R3.0-QF

HCC D250-R4.0-QF

For tools, see pages: HCE (21) • HCE-MM (21)

510

3.50-7.50

5.00-10.00

6.00-12.00

7.50-15.50

BLR

MFW

QCS

Round Segment DoubleSided Inserts for Ball

Nose Milling Cutters

BLR D160-QCS

BLR D160-QT

BLR D200-QCS

BLR D200-QT

BLR D250-QCS

BLR D250-QT

BLR D300-QT

BLR D320-QT

BLR D400-MFW

QT

• MFW - Serrated cutting edge for roughing operations • QCS - Chip splitting cutting edge for semi-finish and finish applications • QT - Round edge for finishing applications

(1) Radius generated on workpiece

For tools, see pages: BLP Endmills (260) • BLP Shell Mill (261) • BLP-M (261) • BLPK (262)

BCR

Ball Nose Inserts with a

Straight Cutting Edge Tangent

to a Round Corner

CEMR

CEMR(2)

9.74

BCR D320-CS (1)

BCR D320-QT

BCR D400-CS (1)

BCR D400-QT

BCR D500-CS (1)

CS

1.20-4.20

1.60-5.60

2.50-8.75

3.00-10.50

3.20-11.20

4.00-14.00

5.00-17.50

(1) Not recommended for stainless steel and high temperature alloys

(2) Radius generated on workpiece

For tools, see pages: BCM (263) • BCM-M (264) • BCM-MM (264)

511

4 Cutting Edges for Plungers

PLHT 1305-PDX

PLHT

0.12-0.12

For tools, see pages: PH (305)

HTP LN.. 0604

6.77

6.84

HTP LNAR 0604 FR-P

HTP LNHT 0604 ER

HTP LNHT 0604 ETR

HTP LNMT 0604 ER (1)

(1) Mounting this insert increases tool diameter by 0.2 mm

For tools, see pages: HTP-LN06 (304) • HTP-M-LN06 (304)

ER- For general

ETR

ETR- First priority for

HTP LN.. 1006

10.13

9.93

9.96

512

(1) Mounting this insert increases tool diameter by 0.1 mm

For tools, see pages: HTF-R-LN10 (190) • HTP-LN10 (305) • HTP-M-LN10 (305) • HTP-R-LN10 (306)

HTP LNAR 1006 FR-P

HTP LNHT 1006 ER

HTP LNHT 1006 ETR

HTP LNMT 1006 ER (1)

HTP LN.. 1606

45ER

12.07

12.04

HTP LNAR 1606 FR-P

HTP LNHT 1606 ER

HTP LNHT 1606 ETR

HTP LNHT 16061.2X45ER

HTP LNMT 1606 ETR

For tools, see pages: HTP-R-LN16 (306)

EPSR

CNHT/MT 07

Toroidal Bull Nose

Peripherally Ground Inserts

CNMT 070308-MM (1)

CNHT 070305

CNHT 070310

0.80-4.00

0.10-1.50

(1) Do not use on E93CN tools

For tools, see pages: E90CN (13) • E90CN-M (12) • E93CN (265) • E93CN-M (265) • E93CN-MM (266)

ENHT 100408

ENHT 100410

ENHT 100415

ENHT 100420

ENHT 100425

For tools, see pages: E93CN (265) • E93CN-M (265) • F93CN (266)

f mm/t

Light

Heavy

1-1.5

CNHT 1

ENHT 1

Machining Small Corner Radii

Machining Long Unsupported Parts

Undercut

TR6 TNCU/MU

Double Sided Inserts with Six

Round Cutting Edges, Available

in 0.5 Up to 3 mm Corner Radii

For tools, see pages: TR6 ER (267) • TR6 ER-M (269) • TR6 FR (271)

514

TR6 TNMU 070215

TR6 TNCU 100415

TR6 TNMU 100415

0.20-1.00

0.20-1.50

0.20-2.50

Single Sided Insert with

Three Cutting Edges for 90°

Shoulder and Face Milling

0.90-4.00

Three Cutting Edges for

High Feed Machining

KRINS(2)

0.50-0.80

0.70-1.20

Radius for programming

Edge angle related to the wiper

Single Sided Inserts with

Three Cutting Edges for 45°

Chamfering and Face Milling

Pentagonal Inserts for Upper

Ø2.9

Ø8.36

For tools, see pages: CH45-MM-PN06 (33) • CH45-PN06 (33)

515

Adjustable Torque

Handles

Adjustable Torque Handles

for Screw Drivers

HSA 4 0.8-2

HSA 4 1-5

TSA 6 5-14

IP06

T20

IP20

T25

IP25

Torque range N*m

Blade's hexagonal driving size

Torx Blades

Torx Blades for Adjustable

Torque Handles

BLD 4 T06

BLD 4 T06IP

BLD 6 T20

BLD 6 T20IP

BLD 6 T25

BLD 6 T25IP

Maximum tightening torque

(3) IP-TORX PLUS Tip

HSD Fixed Torque

Fixed Torque Handles

HSD 4-0.65NM

HSD 4-0.9NM

HSD 4-1.2NM

HSD 4-2.0NM

HSD 4-3.2NM

HSD 4-4.8NM

Color

Orange

Black

Green

Blue

Yellow

Grey

• For tightening torque of insert clamping screws, refer to a table on page 524

(1) Torque N*m

Key Blades

Key Blades for Fixed

BLD 4 T06-0.65NM

BLD 4 IP06-0.65NM

BLD 4 IP07-0.9NM

BLD 4 T07-0.9NM

BLD 4 IP07-1.2NM

BLD 4 IP08-1.2NM

BLD 4 T08-1.2NM

BLD 4 IP09-2.0NM

BLD 4 T09-2.0NM

BLD 4 IP10-3.2NM

BLD 4 T10-3.2NM

BLD 4 IP15-4.8NM

BLD 4 T15-4.8NM

(1) Maximum tightening torque

516

Endmill Shank Styles

Shank Diameter (d) [DCONMS]

l min. Recommended

1.5xd

CM 2

CM 3

CM 4

Cylindrical

Weldon

Combined Shank (Clarkson)

Morse

Bridgeport

Face Mill Arbor Hole Styles

Da [DCONMS]

Da

517

Cutting Speed Recommendations for Indexable Milling Cutters

Non metallic

518

IC328/ 330

IC4050

IC928/ 830

IC908/ 808

IC910/ 810

CERAMIC

IC4100/ 5100 a-TEC

DT7150 DO-TEC

HB 200-280

Compacted graphite iron

GCI

Hardened steels > 45 HRc

Hardened cast iron

Recommended Cutting Conditions for ADKT 1505R8T-FF Inserts

(emilsion)

* ISCAR material grpoup in accordance with VDI 3323 standard

The data refer to W.O.C. no more than 0.7×D and a cutter overhang to 2×D, where D - the cutter diameter

522

GRADES for APPLICATIONS and MATERIALS

Ferritic &

& Hardened Cast

IC808 (908)

groups

Indexable

IC5100 (4100)

IC830 (928)

IC04

IC5820**

IC810 (910)

IC330 (328)

IC810 (910)*

* for steel castings

** for milling with high pressure coolant (HPC) supply

Milling Calculations

κ

Nn

Calculations

Vc =

π*D*N

1000min [m/min]

Spindle speed

N=

Vc*1000

[rev/min]

π*D

Feed speed

Feed per tooth

Vf = fz*Z*N [mm/min]

Vn

fz =

N*Z [mm/tooth]

Feed per revolution

fN = fz*Z [mm/rev]

Metal removal rate

Q=

fN

Q

Th

Kc

Kc1(1)

[mm/rev]

[cm3/ min]

[min]

[degrees]

[kW]

Pc + Pm

Number of teeth

Machining length

Specific cutting force

for 1 mm2 chip section

Average chip thickness

Chip thickness factor

Cutting edge angle

Machining power

Machine efficiency

Total Machining Power

Net Power= Cutting Power

Motor Power (while not cutting)

See page 1112

Kc = Kc1*hm-mc [N/mm2]

Average chip thickness in

shoulder milling for b/D≤0.1

hm ≈fz*

shoulder milling for b/D>0.1

hm =

[mm/min]

mc(1)

P=

Pc

Pm

ap*b*Vf

[cm3/min]

Th = w [min]

b [mm]

√ D

( sink*180*b*fz )

π*D*arcsin ( b/D)

( ap*b*Vf*kc )

6*107*h

Values for Motor Power Pm

Max. Machine Power [kW]

Motor Power Pm [kW]

Motor Power Pm has a value of approximately

7 to 12% of Maximum Machine Power

523

Tightening Torque by Screw

SR 34-533/L

SR 34-508/S-HG

SR 14-548

SR 14-505

SR 34-513

SR 34-505

SR 34-505/L

SR 14-560

SR 34-506

SR M3×0.5-L7.4 IP9

SR 14-513

SR 14-551

SR 14-562XL

SR M4X0.7-L9.5 IP15

SR 16-236/P

M1.8

M2.6x0.45

* For T490…-11 cutters only

524

Overall

TORX

Torque

Recess

[Nxm] [lbfxin]

IP 6

T6

T7

T8

IP 7

T9

IP 9

IP15

28.3

28.36

42,5

(3.2*)

(28.3*)

SR 14-500 -L

SR 34-501

SR 34-510/L…

10...11.7

SR 14-592M

SR 14-592XLM

SR 14-590

SR 34-511

SR 14-519

SR 14-542

SR 34-516

SR 34-515

M7x1

M8x1

4-48 UNF

IP7

UNF-RH/LH

NF 1/4-28

NF

1/4-48 UNF

SR 11800866

INDEXABLE DRILLS

526

INDEXABLE DRILLS...........................................

527

SUMOCHAM...............................................................................

528

LOGIQ3CHAM............................................................................

550

COMBICHAM..............................................................................

554

MODUDRILL...............................................................................

571

CHAMIQDRILL............................................................................

572

CHAMDRILL................................................................................

579

DR-TWIST...................................................................................

588

DR-DH Semi-Standard Deep Drills

CHAMFERING DRILLS

MULTIFUNCTION TOOLS

SOLID CARBIDE DRILLS

DEEP HOLE DRILLING

GUNDRILLS

HIGH PRECISION REAMING

TAPS

ITS BORE

DCN A-1.5D

Indexable Head Drills with

Coolant Holes and One Flat

Shank, Drilling Depth 1.5xD

DCN 060-009-12A-1.5D

DCN 065-010-12A-1.5D

DCN 070-011-12A-1.5D

DCN 075-011-12A-1.5D

DCN 080-012-12A-1.5D

DCN 085-013-12A-1.5D

DCN 090-014-12A-1.5D

DCN 095-014-12A-1.5D

DCN 100-015-16A-1.5D

DCN 105-016-16A-1.5D

DCN 110-017-16A-1.5D

DCN 115-017-16A-1.5D

DCN 120-018-16A-1.5D

DCN 125-019-16A-1.5D

DCN 130-020-16A-1.5D

DCN 135-020-16A-1.5D

DCN 140-021-16A-1.5D

DCN 145-022-16A-1.5D

DCN 150-023-20A-1.5D

DCN 160-024-20A-1.5D

DCN 170-026-20A-1.5D

DCN 180-027-25A-1.5D

DCN 190-029-25A-1.5D

DCN 200-030-25A-1.5D

DCN 210-032-25A-1.5D

DCN 220-033-25A-1.5D

DCN 230-035-32A-1.5D

DCN 240-036-32A-1.5D

DCN 250-038-32A-1.5D

DCN 260-039-32A-1.5D

DCN 270-041-32A-1.5D

DCN 280-042-32A-1.5D

DCN 290-044-32A-1.5D

DCN 300-045-32A-1.5D

DCN 310-047-32A-1.5D

DCN 320-048-32A-1.5D

LS

DCN-DCX k7

• For user guide and cutting conditions, see pages 556-570

(1) Cutting diameter minimum • Do not mount smaller drilling heads other than the specified range of the drill body

(3) Seat size code

For inserts, see pages: FCP (546) • HCP-IQ (542) • ICG (547) • ICK (543) • ICK-2M (545) • ICM (543) • ICN (549) • ICP-2M (545) • QCP-2M (544)

K DCN 6-9.99-Y

K DCN 6-9.99

K DCN 10-13.99

K DCN 14-17.99

K DCN 18-21.99

K DCN 22-26.99

K DCN 27-32.99

Coolant Holes and a Cylindrical

DCN 060-009-12R-1.5D

DCN 065-010-12R-1.5D

DCN 070-011-12R-1.5D

DCN 075-011-12R-1.5D

DCN 080-012-12R-1.5D

DCN 085-013-12R-1.5D

DCN 090-014-12R-1.5D

DCN 095-014-12R-1.5D

DCN 100-015-16R-1.5D

DCN 105-016-16R-1.5D

DCN 110-017-16R-1.5D

DCN 115-017-16R-1.5D

DCN 120-018-16R-1.5D

DCN 125-019-16R-1.5D

DCN 130-020-16R-1.5D

DCN 135-020-16R-1.5D

DCN 140-021-16R-1.5D

DCN 145-022-16R-1.5D

DCN 150-023-20R-1.5D

DCN 160-024-20R-1.5D

DCN 170-026-20R-1.5D

DCN 180-027-25R-1.5D

DCN 190-029-25R-1.5D

DCN 200-030-25R-1.5D

DCN 210-032-25R-1.5D

DCN 220-033-25R-1.5D

DCN 230-035-32R-1.5D

DCN 240-036-32R-1.5D

DCN 250-038-32R-1.5D

DCN 260-039-32R-1.5D

DCN 270-041-32R-1.5D

DCN 280-042-32R-1.5D

DCN 290-044-32R-1.5D

DCN 300-045-32R-1.5D

DCN 310-047-32R-1.5D

DCN 320-048-32R-1.5D

DCONMS h6 DF

143.1

DCN R-1.5D

For inserts, see pages: FCP (546) • HCP-IQ (542) • ICK (543) • ICK-2M (545) • ICM (543) • ICN (549) • ICP-2M (545) • QCP-2M (544)

529

DCN A-3D

Shank, Drilling Depth 3xD

DCN 060-018-12A-3D

DCN 065-020-12A-3D

DCN 070-021-12A-3D

DCN 075-023-12A-3D

DCN 080-024-12A-3D

DCN 085-025-12A-3D

DCN 090-027-12A-3D

DCN 095-029-12A-3D

DCN 100-030-16A-3D

DCN 105-032-16A-3D

DCN 110-033-16A-3D

DCN 115-035-16A-3D

DCN 120-036-16A-3D

DCN 125-037-16A-3D

DCN 130-039-16A-3D

DCN 135-041-16A-3D

DCN 140-042-16A-3D

DCN 145-044-16A-3D

DCN 150-045-20A-3D

DCN 160-048-20A-3D

DCN 170-051-20A-3D

DCN 180-054-25A-3D

DCN 190-057-25A-3D

DCN 200-060-25A-3D

DCN 210-063-25A-3D

DCN 220-066-25A-3D

DCN 230-069-32A-3D

DCN 240-072-32A-3D

DCN 250-075-32A-3D

DCN 260-078-32A-3D

DCN 270-081-32A-3D

DCN 270-081-40A-3D

DCN 280-084-32A-3D

DCN 280-084-40A-3D

DCN 290-087-32A-3D

DCN 290-087-40A-3D

DCN 300-090-32A-3D

DCN 300-090-40A-3D

DCN 310-093-32A-3D

DCN 320-096-32A-3D

DCN 320-096-40A-3D

For inserts, see pages: HCP-IQ (542) • QCP-2M (544) • ICM (543) • ICK (543) • ICN (549) • ICP-2M (545) • ICK-2M (545) • FCP (546)

530

DCN 045-014-06C-3D (1)

DCN 050-015-06C-3D (1)

DCN 055-017-06C-3D (1)

DCN 060-018-08C-3D

DCN 065-020-08C-3D

DCN 070-021-08C-3D

DCN 075-023-08C-3D

DCN 080-024-10C-3D

DCN 085-026-10C-3D

DCN 090-027-10C-3D

DCN 095-029-10C-3D

DCN-DCXk7

DCN C-3D

(1) The SK DCN key is supplied with the insert

(2) Cutting diameter minimum • Do not mount smaller drilling heads other than the specified range of the drill body

(3) Cutting diameter maximum

(4) Seat size code

For inserts, see pages: FCP (546) • HCP-IQ (542) • ICK (543) • ICK-2M (545) • ICM (543) • ICP-2M (545)

531

DCN R-3D

DCN 060-018-12R-3D

DCN 065-020-12R-3D

DCN 070-021-12R-3D

DCN 075-023-12R-3D

DCN 080-024-12R-3D

DCN 085-025-12R-3D

DCN 090-027-12R-3D

DCN 095-029-12R-3D

DCN 100-030-16R-3D

DCN 105-032-16R-3D

DCN 110-033-16R-3D

DCN 115-035-16R-3D

DCN 120-036-16R-3D

DCN 125-037-16R-3D

DCN 130-039-16R-3D

DCN 135-041-16R-3D

DCN 140-042-16R-3D

DCN 145-044-16R-3D

DCN 150-045-20R-3D

DCN 160-048-20R-3D

DCN 170-051-20R-3D

DCN 180-054-25R-3D

DCN 190-057-25R-3D

DCN 200-060-25R-3D

DCN 210-063-25R-3D

DCN 220-066-25R-3D

DCN 230-069-32R-3D

DCN 240-072-32R-3D

DCN 250-075-32R-3D

DCN 260-078-32R-3D

DCN 270-081-32R-3D

DCN 280-084-32R-3D

DCN 290-087-32R-3D

DCN 300-090-32R-3D

DCN 310-093-32R-3D

DCN 320-096-32R-3D

532

Indexable Head Drills without

a Flange and One Flat Shank,

Drilling Depth 3xD, Suitable

for Chamfering Holders

DCNS 075-022-080B-3D

DCNS 080-024-080B-3D

DCNS 085-025-090B-3D

DCNS 090-027-090B-3D

DCNS 095-029-100B-3D

DCNS 100-030-100B-3D

DCNS 105-032-110B-3D

DCNS 110-033-110B-3D

DCNS 115-035-120B-3D

DCNS 120-036-120B-3D

DCNS 125-037-130B-3D

DCNS 130-039-130B-3D

DCNS 135-041-140B-3D

DCNS 140-042-140B-3D

DCNS 145-044-150B-3D

DCNS 150-045-150B-3D

DCNS 160-048-160B-3D

DCNS 170-051-170B-3D

DCNS 180-054-180B-3D

DCNS 190-057-190B-3D

DCNS 200-060-200B-3D

DCNS 210-063-210B-3D

DCNS 220-066-220B-3D

DCNS 230-069-230B-3D

DCNS 240-072-240B-3D

DCNS 250-075-250B-3D

DCNS-3D

• For user guide and cutting conditions, see pages 556-570 • For chamring, see page 616

DCNS-5D

Drilling Depth 5xD, Suitable

DCNS 075-037-080B-5D

DCNS 080-040-080B-5D

DCNS 085-042-090B-5D

DCNS 090-045-090B-5D

DCNS 095-048-100B-5D

DCNS 100-050-100B-5D

DCNS 105-053-110B-5D

DCNS 110-055-110B-5D

DCNS 115-058-120B-5D

DCNS 120-060-120B-5D

DCNS 125-062-130B-5D

DCNS 130-065-130B-5D

DCNS 135-068-140B-5D

DCNS 140-070-140B-5D

DCNS 145-073-150B-5D

DCNS 150-075-150B-5D

DCNS 160-080-160B-5D

DCNS 170-085-170B-5D

DCNS 180-090-180B-5D

DCNS 190-095-190B-5D

DCNS 200-100-200B-5D

DCNS 210-105-210B-5D

DCNS 220-110-220B-5D

DCNS 230-115-230B-5D

DCNS 240-120-240B-5D

DCNS 250-125-250B-5D

Shank, Drilling Depth 5xD

DCN 060-030-12A-5D

DCN 065-033-12A-5D

DCN 070-035-12A-5D

DCN 075-038-12A-5D

DCN 080-040-12A-5D

DCN 085-042-12A-5D

DCN 090-045-12A-5D

DCN 095-048-12A-5D

DCN 100-050-16A-5D

DCN 105-053-16A-5D

DCN 110-055-16A-5D

DCN 115-058-16A-5D

DCN 120-060-16A-5D

DCN 125-062-16A-5D

DCN 130-065-16A-5D

DCN 135-068-16A-5D

DCN 140-070-16A-5D

DCN 145-073-16A-5D

DCN 150-075-20A-5D

DCN 160-080-20A-5D

DCN 170-085-20A-5D

DCN 180-090-25A-5D

DCN 190-095-25A-5D

DCN 200-100-25A-5D

DCN 210-105-25A-5D

DCN 220-110-25A-5D

DCN 230-115-32A-5D

DCN 240-120-32A-5D

DCN 250-125-32A-5D

DCN 260-130-32A-5D

DCN 270-135-32A-5D

DCN 270-135-40A-5D

DCN 280-140-32A-5D

DCN 280-140-40A-5D

DCN 290-145-32A-5D

DCN 290-145-40A-5D

DCN 300-150-32A-5D

DCN 300-150-40A-5D

DCN 310-155-32A-5D

DCN 310-155-40A-5D

DCN 320-160-32A-5D

DCN 320-160-40A-5D

DCONMSh6 DF

DCN A-5D

535

DCN C-5D

Coolant Holes and Cylindrical

Shanks, Drilling Depth 5xD

DCN 045-023-06C-5D (1)

DCN 050-025-06C-5D (1)

DCN 055-028-06C-5D (1)

DCN 060-030-08C-5D

DCN 065-033-08C-5D

DCN 070-035-08C-5D

DCN 075-038-08C-5D

DCN 080-040-10C-5D

DCN 085-043-10C-5D

DCN 090-045-10C-5D

DCN 095-048-10C-5D

DCN R-5D

DCN 060-030-12R-5D

DCN 065-033-12R-5D

DCN 070-035-12R-5D

DCN 075-038-12R-5D

DCN 080-040-12R-5D

DCN 085-042-12R-5D

DCN 090-045-12R-5D

DCN 095-048-12R-5D

DCN 100-050-16R-5D

DCN 105-053-16R-5D

DCN 110-055-16R-5D

DCN 115-058-16R-5D

DCN 120-060-16R-5D

DCN 125-062-16R-5D

DCN 130-065-16R-5D

DCN 135-068-16R-5D

DCN 140-070-16R-5D

DCN 145-073-16R-5D

DCN 150-075-20R-5D

DCN 160-080-20R-5D

DCN 170-085-20R-5D

DCN 180-090-25R-5D

DCN 190-095-25R-5D

DCN 200-100-25R-5D

DCN 210-105-25R-5D

DCN 220-110-25R-5D

DCN 230-115-32R-5D

DCN 240-120-32R-5D

DCN 250-125-32R-5D

DCN 260-130-32R-5D

DCN 270-135-32R-5D

DCN 280-140-32R-5D

DCN 290-145-32R-5D

DCN 300-150-32R-5D

DCN 310-155-32R-5D

DCN 320-160-32R-5D

537

DCN A-8D

Shank, Drilling Depth 8xD

DCN 060-048-12A-8D

DCN 065-052-12A-8D

DCN 070-056-12A-8D

DCN 075-060-12A-8D

DCN 080-064-12A-8D

DCN 085-068-12A-8D

DCN 090-072-12A-8D

DCN 095-076-12A-8D

DCN 100-080-16A-8D

DCN 105-084-16A-8D

DCN 110-088-16A-8D

DCN 115-092-16A-8D

DCN 120-096-16A-8D

DCN 125-100-16A-8D

DCN 130-104-16A-8D

DCN 135-108-16A-8D

DCN 140-112-16A-8D

DCN 145-116-16A-8D

DCN 150-120-20A-8D

DCN 160-128-20A-8D

DCN 170-136-20A-8D

DCN 180-144-25A-8D

DCN 190-152-25A-8D

DCN 200-160-25A-8D

DCN 210-168-25A-8D

DCN 220-176-25A-8D

DCN 230-184-32A-8D

DCN 240-192-32A-8D

DCN 250-200-32A-8D

DCN 260-208-32A-8D

DCN 270-216-32A-8D

DCN 280-224-32A-8D

DCN 290-232-32A-8D

DCN 300-240-32A-8D

DCN 310-248-32A-8D

DCN 320-256-32A-8D

• Prior to using the 8xD drill, it is recommended to drill a pre-hole by using a DCN 1.5xD drill or a centering drill. It is not required if HCP drilling head is used

538

DCN 060-048-12R-8D

DCN 065-052-12R-8D

DCN 070-056-12R-8D

DCN 075-060-12R-8D

DCN 080-064-12R-8D

DCN 085-068-12R-8D

DCN 090-072-12R-8D

DCN 095-076-12R-8D

DCN 100-080-16R-8D

DCN 105-084-16R-8D

DCN 110-088-16R-8D

DCN 115-092-16R-8D

DCN 120-096-16R-8D

DCN 125-100-16R-8D

DCN 130-104-16R-8D

DCN 135-108-16R-8D

DCN 140-112-16R-8D

DCN 145-116-16R-8D

DCN 150-120-20R-8D

DCN 160-128-20R-8D

DCN 170-136-20R-8D

DCN 180-144-25R-8D

DCN 190-152-25R-8D

DCN 200-160-25R-8D

DCN 210-168-25R-8D

DCN 220-176-25R-8D

DCN 230-184-32R-8D

DCN 240-192-32R-8D

DCN 250-200-32R-8D

DCN 260-208-32R-8D

DCN 270-216-32R-8D

DCN 280-224-32R-8D

DCN 290-232-32R-8D

DCN 300-240-32R-8D

DCN 310-248-32R-8D

DCN 320-256-32R-8D

DCN R-8D

539

DCN R-12D

Shank, Drilling Depth 12xD

DCN 080-096-12R-12D

DCN 085-102-12R-12D

DCN 090-108-12R-12D

DCN 095-114-12R-12D

DCN 100-120-16R-12D

DCN 105-126-16R-12D

DCN 110-132-16R-12D

DCN 115-138-16R-12D

DCN 120-144-16R-12D

DCN 125-150-16R-12D

DCN 130-156-16R-12D

DCN 135-162-16R-12D

DCN 140-168-16R-12D

DCN 145-174-16R-12D

DCN 150-180-20R-12D

DCN 160-192-20R-12D

DCN 170-204-20R-12D

DCN 180-216-25R-12D

DCN 190-228-25R-12D

DCN 200-240-25R-12D

DCN 210-252-25R-12D

DCN 220-264-25R-12D

DCN 230-276-32R-12D

DCN 240-288-32R-12D

DCN 250-300-32R-12D

DCN 260-312-32R-12D

DCN 290-348-32R-12D

DCN 310-372-32R-12D

DCN 320-384-32R-12D

• Prior to using the 12xD drill, it is recommended to drill a pre-hole by using a DCN 1.5xD drill or a centering drill. The HCP drilling head may eliminate the need for a pre-hole

1.5xD 3xD

5xD

8xD

Standard Tools

540

12xD

DCNM

T-22

DCN-DCX

Modular SUMOCHAM Drill with

FLEXFIT Connection for MultiSpindle and Swiss-type Machines

DCNM 060-018-M12-3D

DCNM 065-020-M12-3D

DCNM 070-021-M12-3D

DCNM 075-023-M12-3D

DCNM 080-024-M12-3D

DCNM 085-025-M12-3D

DCNM 090-027-M12-3D

DCNM 095-029-M12-3D

DCNM 100-030-M12-3D

DCNM 105-032-M12-3D

DCNM 110-033-M12-3D

DCNM 115-035-M12-3D

DCNM 120-036-M12-3D

DCNM 125-037-M12-3D

DCNM 130-039-M12-3D

DCNM 135-041-M12-3D

DCNM 140-042-M12-3D

DCNM 145-044-M12-3D

DCNM 150-045-M12-3D

DCNM 160-048-M12-3D

DCNM 170-051-M12-3D

DCNM 180-054-M12-3D

DCNM 190-057-M12-3D

DCNM 200-060-M12-3D

(1) Cutting diameter minimum

For holders, see pages: C#-ODP (FLEXFIT) (1001) • ER-ODP (1048) • FLEXFIT HOLDER (541) • HSK A-ODP (FLEXFIT) (309)

3 FLATS

WSC

FLEXFIT HOLDER

FLEXFIT Threaded Modular Shank

with 3 Flats for Side Clamping

FLEXFIT 160-HOLDER-DCN-MS

FLEXFIT 1905-HOLDER-DCNMS

FLEXFIT 200-HOLDER-DCN-MS

FLEXFIT 220-HOLDER-DCN-MS

FLEXFIT 250-HOLDER-DCN-MS

FLEXFIT 254-HOLDER-DCN-MS

WSC(1)

For all 3 flats

For tools, see pages: DCNM (541)

541

Exchangeable DCN Drill

Self-Centering Heads for

Alloy Steel and Cast Iron

HCP…-IQ

SSC(1)

HCP-IQ

• The drilling heads are available in increments of 0.1 mm for the 6.0-25.9 diameters and in increments of 0.5 mm for the 26.0 mm and larger • Ordering example for the HCP

10.3 mm drilling head: HCP 103-IQ

(1) Seat size code

For tools, see pages: DCN C-3D (531) • DCN C-5D (536) • DCNM (541) • MNC-7/8D (555) • MNSNT (730) • DCN A-1.5D (528) • DCN R-1.5D (529) • DCN A-3D (530)

• DCN R-3D (532) • DCNS-3D (533) • DCN A-5D (535) • DCN R-5D (537) • DCNS-5D (534) • DCN A-8D (538) • DCN R-8D (539) • DCN R-12D (540) • MNC (554) •

MNCNT-T2 (729)

542

Exchangeable DCN Drill Heads

SIG

ICP ...

ICM ...

ICK ...

DCN

4-4.99

5-5.99

IC907(3)

ICPICMICK

ICP for use on carbon and alloy steel (ISO P). The drill head has a honed cutting edge

ICM for use on stainless and high temperature alloys (ISO M). The drill head features a T-land on the cutting edge

ICK for use on cast iron (ISO K). The drill head is produced with a ground chamfer and a honed cutting edge

IC907 is available for several ICM and ICK drilling heads

Drilling heads are available in increments of 0.1 mm

Seat size code

IC907 is available for select inserts only

For tools, see pages: DCN C-3D (531) • DCN C-5D (536) • DCNM (541) • DCNT (M8-M24) (613) • MNSNT (730) • DCN A-1.5D (528) • DCN R-1.5D (529) • MNCNT-T2

(729) • DCN A-3D (530) • DCN R-3D (532) • DCNS-3D (533) • DCN A-5D (535) • DCN R-5D (537) • DCNS-5D (534) • DCN A-8D (538) • DCN R-8D (539) • DCN R-12D

-540

543

Double Margin Drilling Heads for

DCN Drills for Machining Steel

with High Surface Finish Results

QCP...-2M

QCP-2M

• Can provide high surface finish of up to 1.6 Ra hole cylindricity and straightness of up to 0.05 mm

For tools, see pages: DCN A-1.5D (528) • DCN A-3D (530) • DCN A-5D (535) • DCN A-8D (538) • DCN R-1.5D (529) • DCN R-12D (540) • DCN R-3D (532) • DCN R-5D

(537) • DCN R-8D (539) • DCNS-3D (533) • DCNS-5D (534) • DCNT (M8-M24) (613) • MNCNT-T2 (729) • MNSNT (730)

544

DCN Drills for High Surface Finish

ICP-2M...

ICK-2M...

• ICP for use on carbon and alloy steel (ISO P).

The drill head has a honed cutting edge

• ICK for use on cast iron (ISO K).

The drill head is produced with a ground chamfer and a honed cutting edge

• Can provide high surface finish of up to 1.6 Ra; hole cylindricity and

straightness of up to 0.05 mm

• Ordering example for the ICP 13.3 mm drilling head: ICP 133-2M IC908

ICP-2MICK-2M

Additional Margin

For tools, see pages: DCN A-1.5D (528) • DCN A-3D (530) • DCN A-5D (535) • DCN A-8D (538) • DCN C-3D (531) • DCN C-5D (536) • DCN R-1.5D (529) • DCN

R-12D (540) • DCN R-3D (532) • DCN R-5D (537) • DCN R-8D (539) • DCNM (541) • DCNS-3D (533) • DCNS-5D (534) • DCNT (M8-M24) (613) • MNCNT-T2 (729) •

MNSNT (730)

545

FCP

Exchangeable Flat Bottom DCN

Drill Heads for Steel and Cast

Iron (ISO P and ISO K Materials)

PDD DC

• The drilling heads are available in increments of 0.1 mm for the 8.0-25.9 diameters and in increments of 0.5 mm for the 26.0 mm and larger • Ordering example for the FCP

10.3 mm drilling head: FCP 103

For tools, see pages: DCN A-1.5D (528) • DCN A-3D (530) • DCN A-5D (535) • DCN A-8D (538) • DCN C-3D (531) • DCN C-5D (536) • DCN R-1.5D (529) • DCN R-12D

(540) • DCN R-3D (532) • DCN R-5D (537) • DCN R-8D (539) • DCNM (541) • DCNS-3D (533) • DCNS-5D (534)

546

ICG

Exchangeable Chip Splitting

Drill Heads for Stainless

and Alloyed Steel

ICG 140

ICG 142

ICG 145

ICG 150

ICG 155

ICG 160

ICG 163

ICG 165

ICG 170

ICG 175

ICG 177

ICG 180

ICG 185

ICG 190

ICG 193

ICG 195

ICG 200

ICG 203

ICG 205

ICG 210

ICG 215

ICG 220

ICG 225

ICG 230

ICG 235

ICG 240

ICG 245

ICG 250

ICG 253

ICG 257

ICG 259

(537) • DCN R-8D (539) • DCNS-3D (533) • DCNS-5D (534) • DCNT (M8-M24) (613) • MNC (554) • MNCNT-T2 (729) • MNSNT (730)

547

Recommended Machining Conditions for ICG Inserts

Recommended cutting data

548

Feed mm/rev

D=14-15.99

D=16-19.9

D=20-25.9

80-100-120

60-80-100

80-200-300

25-30-35

20-35-50

ICN

Exchangeable DCN Drill Heads,

for Aluminum (ISO N Materials)

140º

ICN 100

ICN 102

ICN 103

ICN 105

ICN 108

ICN 110

ICN 111

ICN 115

ICN 119

ICN 120

ICN 123

ICN 125

ICN 127

ICN 130

ICN 135

ICN 137

ICN 140

ICN 142

ICN 145

ICN 150

ICN 157

ICN 158

ICN 160

ICN 165

ICN 167

ICN 170

ICN 175

ICN 180

ICN 185

ICN 190

ICN 1905

ICN 195

(537) • DCN R-8D (539) • DCNS-3D (533) • DCNS-5D (534) • DCNT (M8-M24) (613)

549

D3N A-1.5D

Exchangeable Head 3 Flute Drills

with Coolant Holes and One Flat

D3N 100-015-16A-1.5D

D3N 105-016-16A-1.5D

D3N 110-017-16A-1.5D

D3N 115-017-16A-1.5D

D3N 120-018-16A-1.5D

D3N 125-019-16A-1.5D

D3N 130-020-16A-1.5D

D3N 135-020-16A-1.5D

D3N 140-021-16A-1.5D

D3N 145-022-16A-1.5D

D3N 170-026-20A-1.5D

D3N 180-027-25A-1.5D

D3N 190-029-25A-1.5D

D3N 200-030-25A-1.5D

D3N 210-032-25A-1.5D

D3N 220-033-25A-1.5D

D3N 230-035-32A-1.5D

D3N 240-036-32A-1.5D

D3N 250-038-32A-1.5D

K D3N 10-11.99

K D3N 12-13.99

K D3N 14-15.99

K D3N 16-17.99

K D3N 18-19.99

K D3N 20-21.99

K D3N 22-23.99

K D3N 24-25.99

For inserts, see pages: H3P (553)

D3N R-1.5D

with Coolant Holes and Round

D3N 100-015-16R-1.5D

D3N 105-016-16R-1.5D

D3N 110-017-16R-1.5D

D3N 115-017-16R-1.5D

D3N 120-018-16R-1.5D

D3N 125-019-16R-1.5D

D3N 130-020-16R-1.5D

D3N 135-020-16R-1.5D

D3N 140-021-16R-1.5D

D3N 145-022-16R-1.5D

D3N 160-024-20R-1.5D

D3N 170-026-20R-1.5D

D3N 180-027-25R-1.5D

D3N 190-029-25R-1.5D

D3N 200-030-25R-1.5D

D3N 210-032-25R-1.5D

D3N 220-033-25R-1.5D

D3N 230-035-32R-1.5D

D3N 240-036-32R-1.5D

D3N 250-038-32R-1.5D

107.3

with Coolant Holes and One

Flat Shank, Drilling Depth 3xD

D3N 120-036-16A-3D

D3N 125-037-16A-3D

D3N 130-039-16A-3D

D3N 135-041-16A-3D

D3N 140-042-16A-3D

D3N 145-044-16A-3D

D3N 180-054-25A-3D

D3N 190-057-25A-3D

D3N 200-060-25A-3D

D3N 210-063-25A-3D

D3N 220-066-25A-3D

D3N 230-069-32A-3D

D3N 240-072-32A-3D

D3N 250-075-32A-3D

D3N A-3D

D3N R-3D

D3N 120-036-16R-3D

D3N 125-037-16R-3D

D3N 130-039-16R-3D

D3N 135-041-16R-3D

D3N 140-042-16R-3D

D3N 145-044-16R-3D

D3N 160-048-20R-3D

D3N 170-051-20R-3D

D3N 180-054-25R-3D

D3N 190-057-25R-3D

D3N 200-060-25R-3D

D3N 210-063-25R-3D

D3N 220-066-25R-3D

D3N 230-069-32R-3D

D3N 240-072-32R-3D

D3N 250-075-32R-3D

(1) Do not mount smaller drilling heads other than the specified range of the drill body

551

D3N A-5D

Flat Shank, Drilling Depth 5xD

D3N 120-060-16A-5D

D3N 125-062-16A-5D

D3N 130-065-16A-5D

D3N 135-068-16A-5D

D3N 140-070-16A-5D

D3N 145-073-16A-5D

D3N 160-080-20A-5D

D3N 180-090-25A-5D

D3N 190-095-25A-5D

D3N 200-100-25A-5D

D3N 210-105-25A-5D

D3N 220-110-25A-5D

D3N 230-115-32A-5D

D3N 240-120-32A-5D

D3N 250-125-32A-5D

D3N R-5D

D3N 120-060-16R-5D

D3N 125-062-16R-5D

D3N 130-065-16R-5D

D3N 135-068-16R-5D

D3N 140-070-16R-5D

D3N 145-073-16R-5D

D3N 160-080-20R-5D

D3N 170-085-20R-5D

D3N 180-090-25R-5D

D3N 190-095-25R-5D

D3N 200-100-25R-5D

D3N 210-105-25R-5D

D3N 220-110-25R-5D

D3N 230-115-32R-5D

D3N 240-120-32R-5D

D3N 250-125-32R-5D

H3P

Exchangeable 3 Flute Drilling

Heads for Carbon and Alloy Steel

(ISO P) and Cast Iron (ISO K)

BCH

H3P ...-IQ

LPR(1)

PL(3)

12.00-12.99

13.00-13.99

14.00-14.99

15.00-15.99

16.00-16.99

17.00-17.99

18.00-18.99

19.00-19.99

20.00-20.99

21.00-21.99

22.00-22.99

23.00-23.99

24.00-24.99

25.00-25.99

LPR tolerance: ±0.05 mm

PL tolerance: ±0.1 mm

For tools, see pages: D3N A-1.5D (550) • D3N A-3D (551) • D3N A-5D (552) • D3N R-1.5D (550) • D3N R-3D (551) • D3N R-5D (552)

553

Large Diameter Indexable Drills

with a Pilot Drilling Head and One

MNC 260-130 A32-150-06-5D

MNC 265-132 A32-155-06-5D

MNC 270-135 A32-160-06-5D

MNC 280-140 A32-170-06-5D

MNC 290-145 A32-160-07-5D

MNC 295-148 A32-165-07-5D

MNC 300-150 A32-165-07-5D

MNC 310-155 A32-175-07-5D

MNC 320-160 A32-185-07-5D

MNC 330-165 A32-175-09-5D

MNC 340-170 A32-180-09-5D

MNC 350-175 A32-189-09-5D

MNC 360-180 A32-190-10-5D

MNC 370-185 A32-200-10-5D

MNC 375-188 A32-205-10-5D

MNC 380-190 A40-209-10-5D

MNC 390-195 A40-215-10-5D

MNC 400-200 A40-225-10-5D

MNC 405-203 A40-235-10-5D

MNC 410-205 A40-239-10-5D

MNC 420-210 A40-249-10-5D

MNC 430-215 A40-259-10-5D

MNC 440-220 A40-210-12-5D

MNC 450-225 A40-219-12-5D

MNC 460-230 A40-229-12-5D

MNC 470-235 A40-239-12-5D

MNC 480-240 A40-249-12-5D

MNC 490-245 A40-259-12-5D

MNC 500-250 A40-269-12-5D

MNC

SOGX 060304-W

SOGX 070305-W

SOGT 09T306-W

SOGT 100408-W

SOGT 120408-W

ICP 150

ICP 155

ICP 160

ICP 170

ICP 165

ICP 175

ICP 185

ICP 180

ICP 189

ICP 190

ICP 200

ICP 205

ICP 209

ICP 215

ICP 225

ICP 235

ICP 239

ICP 249

ICP 259

ICP 210

ICP 219

ICP 229

ICP 269

• Hole tolerance: D+0.10/-0.05 in average conditions. However, it can be higher or lower according to machine and tooling conditions • Intermediate sizes are available on

request • For user guide and cutting conditions, see pages 556-570

(1) Outer insert

(2) Central insert

For inserts, see pages: HCP-IQ (542) • ICG (547) • SOGT-W (555) • SOGX-W (555)

BLD T09/M7-SW4

K MNC MULTI

K MNC 22-33

for the Wind Turbine Industry

DCONMS DF

MNC 332-265 A32-175-09-8D

MNC 362-289 A32-190-10-8D

MNC 392-289 A40-219-10-7D

270.6

294.6

294.9

5.94

304.4

326.9

352.2

358.8

381.3

414.3

HCP 175-IQ

HCP 190-IQ

HCP 219-IQ

MNC-7/8D

For inserts, see pages: HCP-IQ (542) • SOGT-W (555)

GPS-05-18-060

SOGX-W

Precision Ground Inserts for

MNC Drills with DT General

Use Chipformer and a Wiper

IC8080

SOGX 050204-W

For tools, see pages: MNC (554)

SOGT-W

For tools, see pages: MNC (554) • MNC-7/8D (555)

555

Drilling Heads

Ground gash

• SUMOCHAM features four different standard drill

head geometries, designed for optimal performance

and high reliability when used on various materials.

The drill head has a honed cutting edge.

The drill head is produced with a ground

chamfer and a honed cutting edge.

• ICM for use on stainless and high temperature

alloys (ISO M). The drill head features

a T-land on the cutting edge.

• The ICP, ICK and ICM drilling heads are available

in 0.1 mm drilling diameter increments.

Ground flute

The drill head has ground flutes for smooth,

uninterrupted chip flow and a ground gash for improved

penetration.

To prevent the insert from being pulled out during the

drilling process, there is an axial stopper in the pocket.

It is effective even after the clamping force has been lost

(which may happen when the drill’s pocket wears out).

General Recommendations

• SUMOCHAM drills can be used in any type of adaptation.

However, concentric adaptation such as spring collets

and hydraulic chucks are advantageous for better runout.

When machining high temperature alloys or applying very

high machining loads, it is advisable to use strong gripping

adapters such as endmill holders, power or hydraulic

chucks.

• Dry drilling should not be performed under any

circumstances.

• Semi-synthetic or emulsion lubricants are recommended in

order to extend tool life.

• It is essential to use internal coolant in all SUMOCHAM

applications. In the event of low coolant pressure or

when used in a stationary application, adding an external

coolant can improve tool life.

• When only external coolant can be applied, it is

recommended to drill into maximum depth of 2xD hole

depth to diameter ratio.

• When using M.Q.L. coolant, there is no need for special

accessories. For smooth M.Q.L. coolant flow there is

a spherical cavity on the rear side of the drill shank.

• There is a special plug with an internal thread for a coolant

connection used on stationary machines that can be

pressed into the cavity on the back end of the drill.

556

Shank Diameter

Plug

DL-12

DL-16

DL-20

DL-25

G 1/16

• Following is the recommended coolant flow rate

and pressure.

• When drilling stainless steel or high temperature

alloys using the ICM drilling head, it is highly

recommended to apply high pressure oil or 7-10%

mineral or vegetable based oil emulsion.

Coolant Flow Rate (liter/min)

Minimum Coolant Pressure (bar)

flow

rate

8, 12X D

1.5 X D

Drill Diameter D (mm)

• For optimal performance, it is recommended to adjust

runout of outer points or chisel with a maximum of

0.02 mm. Large runout will influence drill performance tool

life and hole quality.

• No setup time is needed after indexing the SUMOCHAM

drill head.

1 Pre-hole 0.5xD deep

for centering

• SUMOCHAM drills can be used either on milling centers

or lathe machines.

• When using SUMOCHAM drill in stationary (lathe)

applications, we recommend using the ISCAR GYRO

device or eccenter sleeve to reduce misalignment.

Misalignment will cause poor performance of the

SUMOCHAM drill or even tool breakage.

2 Slow rotation and

feed while entering

to the pre-hole

3 Maintain for 2-3

seconds and activate

the cooling system

4 Continue drilling

at recommended

cutting conditions

• Prior to using 8xD or 12xD drills, it is recommended to drill

a 0.5xD pre-hole using a short or centering drill.

Enter the pre-hole at slow speed and feed until 2-5 mm

from its bottom. Start the cooling system and increase

rotation to recommended drilling speed. Hold for 2-3

seconds, then, continue at the recommended drilling feed.

557

PreHole Adjustment

PreHole

ICP

ICK

HCP

QCP

ICP PreHole

ICK PreHole

HCP PreHole

FCP PreHole

QCP PreHole

Coolant Recommendations

Drilling Head

Mounting Procedure

Up to (2xD)

Maximum Runout, Misalignment

Max 0.02 mm

K DCN MULTI

The optional K DCN MULTI key enables clamping all

currently available SUMOCHAM drilling heads

in a 6-26.9 mm diameter range.

558

Indication of Drill Head Wear New drilling head

Worn-out drilling head

Power Restriction

Wear Limit

0.2-0.3

minal + 0.15 mm

nominal

P (1)

Px1.25 (2)

Px1.25

minal - 0.03 mm

New drilling head

Worn-out(1)drilling

head head

New drilling

(1) New drilling head

(1) New

Worn-out

head drilling(2)head

Worn-out drilling

headFinish Declines

Surface

Diameter Change

Ø > D nominal + 0.15 mm

Ø > D nominal + 0.15

Ø >mm

D nominal + 0.15 mm

D nominal

Ø < D nominal - 0.03 mm

Ø < D nominal - 0.03

Ø mm

< D nominal - 0.03 mm

Vibration Noise Drastically Increases

Drilling Limitations

✘✘✘

✘✘✘ ✘✘✘

559

Nodular cast iron (GGG)

• When using external coolant supply only, reduce cutting speed by 10%.

• Use internal coolant supply when machining austenitic stainless steel.

560

Mtl. No.(1)

D=6-7.9

D=8-9.9

D=10-11.9

SUMOCHAM

Feed vs. Drill Diameter

D=12-13.9

D=14-15.9

mm/rev

D=26-32.9

80-110-140

80-105-130

70-90-110

50-70-90

40-55-70

40-60-80

90-125-160

90-135-180

For workpiece materials list, see pages 1114-1149 . As a starting value, the middle of the recommended machining range should be used.

Then, according to the wear results, conditions can be changed to optimize performance.

The data refers to IC908

No need to reduce the cutting parameters while using 8XD and up holders

561

• When using external coolant supply only, reduce cutting speed by 10%

• Use internal coolant supply when machining austenitic stainless steel

• When using more than 5XD drill ratio, reduce cutting parameters by 10%

562

Mtl.

D=5-5.9

30-50-70

90-155-220

80-120-160

30-45-60

563

Machining Data for MNC drills

• Grades: first choice IC808

564

Feed vs. Drill Diameter F [mm/rev]

Cutting Speed Vc [m/min]

Mat. No.

Vc min

Vc max

26< ØD <28

29< ØD <32

33< ØD <35

36< ØD <43

44< ØD <50

f min

f max

565

Troubleshooting

Cutting Edge Chipping

1. Check the stability of the machine spindle,

tool and workpiece clamping rigidity.

2. Reduce feed rate, increase speed.

3. If the drill vibrates, reduce cutting speed

and increase feed rate.

4. When drilling rough, hard or sloped surfaces

(up to 7°), reduce the feed rate by 30-50%

when entering and exiting.

5. Check cooling lubricant and increase coolant

pressure. In case of external coolant supply,

improve jet direction and add cooling jets.

Chisel Area Chipping

1. Reduce feed rate.

2. Increase coolant pressure.

3. Check the adaptation. Use hydraulic clamping

chuck, MAXIN power chuck or side lock systems.

4. Increase workpiece chucking force.

Excessive Flank Wear

1. Check that the correct geometry is used.

2. Reduce cutting speed.

3. Increase internal coolant pressure.

Excessive Flute Land Wear

2. Check the runout and make sure it is within

0.02 mm T.I.R. (radial and axial).

3. Reduce cutting speed.

4. When drilling rough, hard or sloped

surfaces (up to 7°), reduce the feed rate by

30-50% when entering and exiting.

5. Increase coolant pressure.

6. Check the chisel point runout and make

sure it is within 0.02 mm T.I.R.

7. Increase workpiece chucking force stability and rigidity.

8. If there is low pocket gripping force - replace drill body.

Built-Up Edge

1. Increase cutting speed/feed.

Deviation of Hole Tolerance

Ø > D nominal + 0.15mm

Ø < D nominal - 0.03mm

566

1. Check the runout and make sure it is within 0.02

mm T.I.R. (radial and axial cutting points).

2. Reduce feed rate.

3. Check the chisel point runout and make

sure that it is within 0.02 mm T.I.R.

4. Wrong cutting edge. Replace head.

5. Increase workpiece chucking force.

6. Check the adaptation. Use hydraulic clamping chuck,

MAXIN power chuck or side clamping systems.

7. Increase internal coolant pressure.

Surface Finish Too Rough

1. Check the runout and make sure it is within

2. Adjust the feed for improved chip formation.

3. In case of chip jamming - increase the coolant

flow and/or reduce the cutting speed.

4. Increase the coolant pressure.

5. Check the chisel point runout and make

6. Use pecking cycle.

7. Use double margin geometry.