伊斯卡深孔钻头 螺杆深孔钻 BTA钻头刀片 刀杆
DSC-I1 18.01-19.00 NOM 2
DSC-I1 19.01-19.99 NOM 0
DSC-I1 19.01-19.99 NOM 2
DSC-I1 20.00-21.99 NOM 0
DSC-I1 20.00-21.99 NOM 2
DSC-I1 22.00-24.99 NOM 0
DSC-I1 22.00-24.99 NOM 2
DSC-I1 25.00-26.99 NOM 0
DSC-I1 25.00-26.99 NOM 2
DSC-I1 27.00-29.99 NOM 0
DSC-I1 27.00-29.99 NOM 2
DSC-I1 30.00-31.99 NOM 0
DSC-I1 30.00-31.99 NOM 2
DSC-I1 32.00-33.99 NOM 0
DSC-I1 32.00-33.99 NOM 2
DSC-I1 34.00-36.99 NOM 0
DSC-I1 34.00-36.99 NOM 2
DSC-I1 37.00-39.99 NOM 0
DSC-I1 37.00-39.99 NOM 2
DSC-I1 40.00-43.99 NOM 0
DSC-I1 40.00-43.99 NOM 2
DSC-I1 44.00-46.99 NOM 0
DSC-I1 44.00-46.99 NOM 2
DSC-I1 47.00-51.99 NOM 0
DSC-I1 47.00-51.99 NOM 2
DSC-I1 52.00-56.99 NOM 0
DSC-I1 52.00-56.99 NOM 2
DSC-I1 57.00-60.99 NOM 0
DSC-I1 57.00-60.99 NOM 2
DSC-I1 61.00-65.00 NOM 0
DSC-I1 61.00-65.00 NOM 2
• For quotation form and user guide, see pages 702-719 • Ordering example: DSC-I1 25.10 45-P0
Without a Through Hole, Internal
DST-I1 14.51-15.00 NOM 0
DST-I1 14.51-15.00 NOM 2
DST-I1 15.01-15.50 NOM 0
DST-I1 15.01-15.50 NOM 2
DST-I1 15.51-16.00 NOM 0
DST-I1 15.51-16.00 NOM 2
DST-I1 16.01-16.50 NOM 0
DST-I1 16.01-16.50 NOM 2
DST-I1 16.51-17.25 NOM 0
DST-I1 16.51-17.25 NOM 2
DST-I1 17.26-18.00 NOM 0
DST-I1 17.26-18.00 NOM 2
DST-I1 18.01-19.00 NOM 0
DST-I1 18.01-19.00 NOM 2
DST-I1 19.01-19.99 NOM 0
DST-I1 19.01-19.99 NOM 2
DST-I1 20.00-21.99 NOM 0
DST-I1 20.00-21.99 NOM 2
DST-I1 22.00-24.99 NOM 0
DST-I1 22.00-24.99 NOM 2
DST-I1 25.00-26.99 NOM 0
DST-I1 25.00-26.99 NOM 2
DST-I1 27.00-29.99 NOM 0
DST-I1 27.00-29.99 NOM 2
DST-I1 30.00-31.99 NOM 0
DST-I1 30.00-31.99 NOM 2
DST-I1 32.00-33.99 NOM 0
DST-I1 32.00-33.99 NOM 2
DST-I1 34.00-36.99 NOM 0
DST-I1 34.00-36.99 NOM 2
DST-I1 37.00-39.99 NOM 0
DST-I1 37.00-39.99 NOM 2
DST-I1 40.00-43.99 NOM 0
DST-I1 40.00-43.99 NOM 2
DST-I1 44.00-46.99 NOM 0
DST-I1 44.00-46.99 NOM 2
DST-I1 47.00-51.99 NOM 0
DST-I1 47.00-51.99 NOM 2
DST-I1 52.00-56.99 NOM 0
DST-I1 52.00-56.99 NOM 2
DST-I1 57.00-60.99 NOM 0
DST-I1 57.00-60.99 NOM 2
DST-I1 61.00-65.00 NOM 0
DST-I1 61.00-65.00 NOM 2
TS-00
TS-01
TS-02
• For quotation form and user guide, see pages 702-719 • Ordering example: DST-I1 25.10 20-P0
Deep Single Tube Counterbore
with a Through Hole, Internal
Single Start Thread Adjustable
DSC-IA 25.00-26.99
DSC-IA 27.00-29.99
DSC-IA 30.00-31.99
DSC-IA 32.00-33.99
DSC-IA 34.00-36.99
DSC-IA 37.00-39.99
• For spare parts and insert information, see page 690
• For user guide and quotation form, see pages 702-719 • Ordering example: DSC-IA 30.35
Cartridge (40-111 dia.)
DSC-IC 40.00-43.99
DSC-IC 44.00-46.99
DSC-IC 47.00-51.99
DSC-IC 52.00-56.99
DSC-IC 57.00-60.99
DSC-IC 61.00-67.99
DSC-IC 68.00-74.99
DSC-IC 75.00-80.99
DSC-IC 81.00-90.99
DSC-IC 91.00-98.99
DSC-IC 99.00-110.99
CAORC
TS-024
• 10OD - Rough boring cartridge (for large D.O.C.) supplied with the cartridge, unless ordered differently • CAORC - Precision boring cartridge
• For spare parts and insert information, see page 690 • For user guide and quotation form, see pages 702-719 • Ordering example: DSC-IC 091.10
Deep Double Tube Drills with
Brazed Tips (18.4-65 dia.)
DDD-E3 18.41-20.00 NOM 0
DDD-E3 18.41-20.00 NOM 2
DDD-E3 20.01-21.80 NOM 0
DDD-E3 20.01-21.80 NOM 2
DDD-E3 21.81-24.10 NOM 0
DDD-E3 21.81-24.10 NOM 2
DDD-E3 24.11-26.40 NOM 0
DDD-E3 24.11-26.40 NOM 2
DDD-E3 26.41-28.70 NOM 0
DDD-E3 26.41-28.70 NOM 2
DDD-E3 28.71-31.00 NOM 0
DDD-E3 28.71-31.00 NOM 2
DDD-E3 31.01-33.30 NOM 0
DDD-E3 31.01-33.30 NOM 2
DDD-E3 33.31-36.20 NOM 0
DDD-E3 33.31-36.20 NOM 2
DDD-E3 36.21-39.60 NOM 0
DDD-E3 36.21-39.60 NOM 2
DDD-E3 39.61-43.00 NOM 0
DDD-E3 39.61-43.00 NOM 2
DDD-E3 43.01-47.00 NOM 0
DDD-E3 43.01-47.00 NOM 2
DDD-E3 47.01-51.70 NOM 0
DDD-E3 47.01-51.70 NOM 2
DDD-E3 51.71-56.20 NOM 0
DDD-E3 51.71-56.20 NOM 2
DDD-E3 56.21-65.00 NOM 0
DDD-E3 56.21-65.00 NOM 2
Tsi(4)
TDO-I0
TDO-I1
TDO-I2
TDO-I3
TDO-I4
TDO-I5
TDO-I6
TDO-I7
TDO-I8
TDO-I9
TDO-I10
TDO-I11
TDO-I12
TDO-I13
TDI-N0
TDI-N1
TDI-N2
TDI-N3
TDI-N4
TDI-N5
TDI-N6
TDI-N7
TDI-N8
TDI-N9
TDI-N10
TDI-N11
TDI-N12
TDI-N13
• The drill tip is supplied in a grade that is suitable to machine the material group indicated in the drill head designation: ISO P, K, M, N materials • NOM 0 refers to non-coated
drill head, NOM 2 refers to coated drill head. • Ordering example: DDD-E3 47.10 OT-P0 • For quotation form and user guide, see pages 702-719
(3) Outer tube designation
(4) Inner tube designation
For holders, see pages: TDO-I (D18.41-65.00) (701)
DRVS (Wrench Size)
External 4 Start Thread Carrying
Triangular Inserts (18.4-28 dia.)
DDD-EF 18.40-20.00-FT
DDD-EF 20.01-21.80-FT
DDD-EF 21.81-21.99-FT
DDD-EF 22.00-24.10-FT
DDD-EF 24.11-25.00-FT
DDD-EF 25.01-26.40-FT
DDD-EF 26.01-28.00-FT
THID(4)
• Note: Each item in the attached catalog page represents a diameter range. • For spare parts, insert information and user guide, see pages 689, 702-719
• Inserts and guide pads should be ordered separately • Ordering example: DDD-EF 018.50-FT
TRIDEEP Spare Parts List
16.00-18.00
18.01-20.00
20.01-20.99
22.00-25.00
25.01-28.00
TOGT
080305-DT
090305-DT
100305-DT
110405-DT
120405-DT
Insert Clamping Screw Key Solid Carbide Guide Pad Guide Pad Clamping Screw
SR 11201753-3S
T-8
SR 11201753-6H
SR 11201753-8
GP-06-075FC
GP-06-085FC
GP-06-100FC
GP-06-120FC
DDD-EF 25.00-26.40-FB
DDD-EF 26.41-28.70-FB
DDD-EF 28.71-31.00-FB
DDD-EF 31.01-33.30-FB
DDD-EF 33.31-36.20-FB
DDD-EF 36.21-39.60-FB
DDD-EF 39.61-43.00-FB
DDD-EF 43.01-47.00-FB
DDD-EF 47.01-51.70-FB
DDD-EF 51.71-56.20-FB
DDD-EF 56.21-60.60-FB
DDD-EF 60.61-65.00-FB
Tsi(5)
• For spare parts and insert information, see page 689 • For user guide and quotation form see pages 702-719 • Inserts and guide pads should be ordered separately
• Ordering example: DDD-EF 043.00-FB
(4) Outer tube designation
(5) Inner tube designation
38 -106.99
Cartridges (38.4-169 dia.)
107- 168.99
DDD-EC 38.00-39.60
DDD-EC 39.61-43.00
DDD-EC 43.01-47.00
DDD-EC 47.01-51.70
DDD-EC 51.71-56.20
DDD-EC 56.21-65.00
DDD-EC 65.00-66.99
DDD-EC 67.00-72.99
DDD-EC 73.00-79.99
DDD-EC 80.00-86.99
DDD-EC 87.00-99.99
DDD-EC 100.00-106.99
DDD-EC 107.00-111.99
DDD-EC 112.00-123.99
DDD-EC 124.00-135.99
DDD-EC 136.00-147.99
DDD-EC 148.00-159.99
DDD-EC 160.00-168.99
TDO-I14
TDO-I15
TDO-I16
TDO-I17
TDO-I18
TDO-I19
TDO-I20
TDO-I21
TDO-I22
TDO-I23
TDO-I24
TDO-I25
TDI-N14
TDI-N15
TDI-N16
TDI-N17
TDI-N18
TDI-N19
TDI-N20
TDI-N21
TDI-N22
TDI-N23
TDI-N24
TDI-N25
• For spare parts and insert information, see page 691 • For user guide and quotation form see pages 702-719 • Ordering example: DDD-EC 148.00
For holders, see pages: TDO-I (D18.41-65.00) (701) • TDO-I (D65.00-171.99) (701)
Deep Double Tube Counterborer
with a Through Hole,
a Brazed Tip (18.4-65 dia.)
DDC-E1 18.41-20.00 NOM 0
DDC-E1 18.41-20.00 NOM 2
DDC-E1 20.01-21.80 NOM 0
DDC-E1 20.01-21.80 NOM 2
DDC-E1 21.81-24.10 NOM 0
DDC-E1 21.81-24.10 NOM 2
DDC-E1 24.11-26.40 NOM 0
DDC-E1 24.11-26.40 NOM 2
DDC-E1 26.41-28.70 NOM 0
DDC-E1 26.41-28.70 NOM 2
DDC-E1 28.71-31.00 NOM 0
DDC-E1 28.71-31.00 NOM 2
DDC-E1 31.01-33.30 NOM 0
DDC-E1 31.01-33.30 NOM 2
DDC-E1 33.31-36.20 NOM 0
DDC-E1 33.31-36.20 NOM 2
DDC-E1 36.21-39.60 NOM 0
DDC-E1 36.21-39.60 NOM 2
DDC-E1 39.61-43.00 NOM 0
DDC-E1 39.61-43.00 NOM 2
DDC-E1 43.01-47.00 NOM 0
DDC-E1 43.01-47.00 NOM 2
DDC-E1 47.01-51.70 NOM 0
DDC-E1 47.01-51.70 NOM 2
DDC-E1 51.71-56.20 NOM 0
DDC-E1 51.71-56.20 NOM 2
DDC-E1 56.21-65.00 NOM 0
DDC-E1 56.21-65.00 NOM 2
• For quotation form and user guide, see pages 702-719 • Ordering example: DDC-E1 36.00 20-P0
Without a Through Hole,
DDT-E1 18.41-20.00 NOM 0
DDT-E1 18.41-20.00 NOM 2
DDT-E1 20.01-21.80 NOM 0
DDT-E1 20.01-21.80 NOM 2
DDT-E1 21.81-24.10 NOM 0
DDT-E1 21.81-24.10 NOM 2
DDT-E1 24.11-26.40 NOM 0
DDT-E1 24.11-26.40 NOM 2
DDT-E1 26.41-28.70 NOM 0
DDT-E1 26.41-28.70 NOM 2
DDT-E1 28.71-31.00 NOM 0
DDT-E1 28.71-31.00 NOM 2
DDT-E1 31.01-33.30 NOM 0
DDT-E1 31.01-33.30 NOM 2
DDT-E1 33.31-36.20 NOM 0
DDT-E1 33.31-36.20 NOM 2
DDT-E1 36.21-39.60 NOM 0
DDT-E1 36.21-39.60 NOM 2
DDT-E1 39.61-43.00 NOM 0
DDT-E1 39.61-43.00 NOM 2
DDT-E1 43.01-47.00 NOM 0
DDT-E1 43.01-47.00 NOM 2
DDT-E1 47.01-51.70 NOM 0
DDT-E1 47.01-51.70 NOM 2
DDT-E1 51.71-56.20 NOM 0
DDT-E1 51.71-56.20 NOM 2
DDT-E1 56.21-65.00 NOM 0
DDT-E1 56.21-65.00 NOM 2
• For quotation form and user guide, see pages 702-719 • Order example: DDT-E1 036.00 20-PO
Parts / DSD-EF-FT / DSD-IF-FT
14.00-15.99
070304-DT
Solid Carbide Guide Pad
Guide Pad Clamping Screw
SR-14-560/S
SR-34-506
SR34-508
SR-14-571/S
SR-14-506
GPS-05-18-075
DSD-EF-FT / DDD-EF-FT / DSD-IF-FT
Cutting Diameter DC (mm)
16.00-16.70
16.71-17.70
17.71-18.00
18.01-18.90
18.91-20.00
20.01-21.00
21.01-21.80
21.81-22.00
22.01-24.10
24.11-25.00
25.01-26.40
26.41-28.00
TUBES &
DSD-EF-FB / DDD-EF-FB / DSD-IF-FB
Guide Pad
25.00 - 28.00
NPHT 06003RG SR 11201753-2 T-7/5 NPMT 05503R2 SR 11201753-2 T-7/5 NPMT 05503L2 SR 11201753-2 T-7/5 GPS06 SR 11201753-1 T-7/5
28.01 - 29.99
NPHT 06003RG SR 11201753-2 T-7/5 NPMT 05503R2 SR 11201753-2 T-7/5 NPMT 06504L2 SR 11201753-2 T-8/5 GPS06 SR 11201753-1 T-7/5
30.00 - 35.00
NPHT 07504RG SR 11201753-3 T-8/5 NPMT 06504R2 SR 11201753-3 T-8/5 NPMT 06504L2 SR 11201753-3 T-8/5 GPS07 SR 11201753-4 T-9/5
35.01 - 38.00
NPHT 07504RG SR 11201753-3 T-8/5 NPMT 06504R2 SR 11201753-3 T-8/5 NPMT 0804L2 SR 11201753-3 T-8/5 GPS07 SR 11201753-4 T-9/5
38.01 - 39.00
NPHT 09004RG SR 11201753-3 T-8/5 NPMT 06504R2 SR 11201753-3 T-8/5 NPMT 0804L2 SR 11201753-3 T-8/5 GPS07 SR 11201753-4 T-9/5
39.01 - 41.00
NPHT 09004RG SR 11201753-3 T-8/5 NPMT 06504R2 SR 11201753-3 T-8/5 NPMT 0804L2 SR 11201753-3 T-8/5 GPS08 SR 11201753-4 T-9/5
41.01 - 44.00
NPHT 09004RG SR 11201753-3 T-8/5 NPMT 0804R2 SR 11201753-3 T-8/5 NPMT 0804L2 SR 11201753-3 T-8/5 GPS08 SR 11201753-4 T-9/5
44.01 - 45.00
NPHT 09004RG SR 11201753-3 T-8/5 NPMT 0804R2 SR 11201753-3 T-8/5 NPMT 09504L2 SR 11201753-3 T-8/5 GPS08 SR 11201753-4 T-9/5
45.01 - 47.00
NPHT 09004RG SR 11201753-3 T-8/5 NPMT 0804R2 SR 11201753-3 T-8/5 NPMT 09504L2 SR 11201753-3 T-8/5 GPS10 SR 11201753-6 T-15/5
47.01 - 51.00
NPHT 11004RG SR 11201753-3 T-8/5 NPMT 0804R2 SR 11201753-3 T-8/5 NPMT 09504L2 SR 11201753-3 T-8/5 GPS10 SR 11201753-6 T-15/5
51.01 - 54.00
NPHT 11004RG SR 11201753-3 T-8/5 NPMT 09504R2 SR 11201753-3 T-8/5 NPMT 09504L2 SR 11201753-3 T-8/5 GPS10 SR 11201753-6 T-15/5
54.01 - 57.00
NPHT 11004RG SR 11201753-3 T-8/5 NPMT 09504R2 SR 11201753-3 T-8/5 NPMT 12504L2 SR 11201753-3 T-8/5 GPS10 SR 11201753-6 T-15/5
57.01 - 60.00
NPHT 11004RG SR 11201753-3 T-8/5 NPMT 09504R2 SR 11201753-3 T-8/5 NPMT 12504L2 SR 11201753-3 T-8/5 GPS12 SR 11201753-6 T-15/5
60.01 - 64.00
NPHT 13004RG SR 11201753-3 T-8/5 NPMT 09504R2 SR 11201753-3 T-8/5 NPMT 12504L2 SR 11201753-3 T-8/5 GPS12 SR 11201753-6 T-15/5
64.01 - 65.00
NPHT 13004RG SR 11201753-3 T-8/5 NPMT 12504R2 SR 11201753-3 T-8/5 NPMT 12504L2 SR 11201753-3 T-8/5 GPS12 SR 11201753-6 T-15/5
FINEBEAM
Dimensions (mm)
39.01
45.01
57.01
GPS-12-35-250
689
Pg. 696
25.00-27.99
28.00-29.99
30.00-37.99
38.00-39.99
Pg. 693
Guide Pads
(3 pcs)
Guide Pad Protectors (3 pcs)
Close Tolerance
GPP-04
GPP-05
GPP-06
XPMT16002-45
SR 11201754-4
Pg. 694
40.00-45.99
46.00-51.99
52.00-56.99
57.00-59.99
60.00-66.99
67.00-80.99
81.00-90.99
91.00-99.99
100.00-122.99
Pg. 695
Pg. 692
Sub Guide Pad
(1 pc)
Protectors
Close
Normal
GPP-07
GPP-08
GPP-09
TPMX 1403LG
TPMX 1704LG
TPMX 2405LG
TPMX 1403RG
TPMX 1704RG
TPMX 2405RG
Normal Tolerance
CAORC-0845
CAORC-103
CAORC-142
CAOD-0845
CAOD-103
CAOD-142
GPS-10-35-200
GPS-18-40-300
SGP-02
SGP-03
SGP-04
Guide
Pads
Resin
RGP01
RGP02
RGP03
XPMT 16002-45
690
Pads (3 pcs)
RGP04
RGP05
RGP06
DSD-EC /
DDD-EC /
Inner/
Qty.
CAID-080
CAID-0845
CAID-103
CAOD-170
CAID-142
CAID-170
38.00 - 39.99
40.00-44.99
Peripheral Qty.
CAOD-080
45.00-47.99
48.00-51.99
52.00-54.99
55.00-57.99
58.00-59.99
60.00-63.99
64.00-67.99
68.00-77.99
78.00-84.99
85.00-91.99
92.00-98.99
99.00-106.99
Sub Guide
Protectors Qty.
Inner/ Central
NPMX 0803RG
TPMX 2807RG
107.00-117.99
118.00-135.99
136.00-144.99
145.00-150.99
151.00-156.99
157.00-162.99
163.00-168.99
169.00-188.99
189.00-196.99
197.00-202.99
203.00-208.99
209.00-214.99
215.00-220.99
221.00-226.99
691
Inserts for Drilling Heads
DSD-EC / DDD-EC / DSD-IC
8.36
IC520
NPMX 0803RB
IC9025
NPMX 0803 RB/RG
TPMX
TPMX 1403R/LG
TPMX 1403R-DT
TPMX 1403RB
TPMX 1704R-DT
TPMX 1704RB
TPMX 1704R/LBG
TPMX 1704R/LG
TPMX 2405R-DT
TPMX 2405RB
TPMX 2405R/LBG
TPMX 2405R/LG
TPMX 2807R-DT
TPMX 2807RB
TPMX 2807R/LBG
TPMX 2807R/LG
692
LG
DSD-EC / DDD-EC / DSD-IC /
DSC-EC / DSC-IC
DSD-EA / DSD-IA
XPMT 16002UB
XPMT 18003UB
XPMT 21003UB
XPMT 25003UB
XPMT-45
XPMT-UB
Insert for Drilling Heads
DSC-EC / DSC-IC / DSC-EA
For tools, see pages: DSC-IA (683)
NPMT-R1/2-DT
DSD-EI / DDD-EI
NPMT 07504R2-DT
NPMT 09504R2-DT
R2
NPMT-L2/R2
DSD-EF-FB / DDD-EF-FB
NPMT 05503R/L2
NPMT 06504R/L2
NPMT 0804R/L2
NPMT 09504R/L2
NPMT 12504R/L2
For tools, see pages: DDD-EF-FB (686) • DSD-EF-FB (675) • DSD-IF-FB (679)
693
NPHT-RG
Peripheral Precision Inserts
for Drilling Heads DSD-EF-FB
/ DDD-EF-FB / DSD-IF-FB
NPHT 06003RG
NPHT 07504RG
NPHT 09004RG
NPHT 11004RG
NPHT 13004RG
Boring Head Peripheral Cartridge
CAOD-085
Adjustment Screw
SR 11201755-7
SR 11201755-6
SR 11201755-8
SR 11201755-9
SR 11201755-11
HW 1.5
HW 2.5
SR 11201756-11
SR 11201756-10
SR 11201756-12
SR 11201756-15
SR 11201753-2
SR 11201753-3
SR 11201753-7
SR 11201753-9
SR 11201753-10
CAID
Boring Head Inner Cartridge
CAID-085
SR 11201753-5
SR 11201752-1
SR 11201756-7
Boring Head Central Cartridge
694
SR 11201755-10
Outer Cartridge Enlargement
Original Outer
Cartridges for the Specified Enlargement Increments
+2 mm
+3 mm
+4 mm
+1 mm
CAOD-080+1
CAOD-085+1
CAOD-103+1
CAOD-142+1
CAOD-170+1
CAOD-080+2
CAOD-085+2
CAOD-103+2
CAOD-142+2
CAOD-170+2
GP Cartridges and Pads
for Diameter Enlargement
CAOD-085+3
CAOD-103+3
CAOD-142+3
CAOD-170+3
Original
GPB-08
GPB-10
GPB-14
GPB-18
CAOD-103+4
CAOD-142+4
CAOD-170+4
CAOD-142+5
CAOD-170+5
Enlargement Guide Pad
+5 mm
CAOD Cartridges and
Pads for Diameter
Enlargement
Guide Pads for the Specified Enlargement Increments
GPB-08+1
GPB-10+1
GPB-14+1
GPB-18+1
GPB-08+2
GPB-10+2
GPB-14+2
GPB-18+2
GPB-08+3
GPB-10+3
GPB-14+3
GPB-18+3
GPB-10+4
GPB-14+4
GPB-18+4
GPB-14+5
GPB-18+5
RGP
Boring Head Enlargement
Resin Pads
• Select an outer cartridge and pad for the required enlarged diameter.
SGP
Boring Head Sub-Guide Pads
SGP-01
695
GPP
Boring Head Guide
Pad Protectors
GPP-01
GPP-02
GPP-03
GPS
Deep Drilling Solid
Carbide Guide Pads
696
GPS-04-16-055
Deep Drilling Head Guide Pads
GP/GPB
GPB-06-20-120
CDZAP
GPB-08-25-155
GPB-10-35-200
GPB-12-35-250
GPB-14-40-250
GPB-14-40-250+5CD
GPB-18-40-300
• Select an outer cartridge and pad for the required enlarged diameter. • Pads without grade identification are made from steel with brazed carbide tips.
TS***
Drill Tubes - STS System - Inner
Single Start Thread Connection
LSCWS
TS001 L=(0-1749)MM
TS001 L=(1750-2600)MM
TS002 L=(0-1749)MM
TS002 L=(1750-2600)MM
TS003 L=(0-1749)MM
TS003 L=(1750-2600)MM
TS004 L=(0-1749)MM
TS004 L=(1750-2600)MM
TS005 L=(0-1749)MM
TS005 L=(1750-2600)MM
TS006 L=(0-1749)MM
TS006 L=(1750-2600)MM
8.00-8.99
9.00-9.99
10.00-10.99
11.00-11.99
12.00-13.49
13.50-14.79
1750
1749
• Indicate overall length (L) when ordering. • Ordering example: TS004-L1500
697
TS-I**
4 Start Thread Connection
TS-I01 L=(0-1749)MM
TS-I01 L=(1750-2600)MM
TS-I02 L=(0-1749)MM
TS-I02 L=(1750-2600)MM
TS-I03 L=(0-1749)MM
TS-I03 L=(1750-2600)MM
TS-I0 L=(0-1749)MM
TS-I0 L=(1750-2600)MM
TS-I1 L=(0-1749)MM
TS-I1 L=(1750-2600)MM
TS-I2 L=(0-1749)MM
TS-I2 L=(1750-2600)MM
TS-I3 L=(0-1749)MM
TS-I3 L=(1750-2600)MM
TS-I4 L=(0-1749)MM
TS-I4 L=(1750-2600)MM
TS-I5 L=(0-1749)MM
TS-I5 L=(1750-2600)MM
TS-I6 L=(0-1749)MM
TS-I6 L=(1750-2600)MM
TS-I7 L=(0-1749)MM
TS-I7 L=(1750-2600)MM
TS-I8 L=(0-1749)MM
TS-I8 L=(1750-2600)MM
TS-I9 L=(0-1749)MM
TS-I9 L=(1750-2600)MM
TS-I10 L=(0-1749)MM
TS-I10 L=(1750-2600)MM
TS-I11 L=(0-1749)MM
TS-I11 L=(1750-2600)MM
TS-I12 L=(0-1749)MM
TS-I12 L=(1750-2600)MM
TS-I13 L=(0-1749)MM
TS-I13 L=(1750-2600)MM
TS-I14 L=(0-1749)MM
TS-I14 L=(1750-2600)MM
TS-I15 L=(0-1749)MM
TS-I15 L=(1750-2600)MM
TS-I16 L=(0-1749)MM
TS-I16 L=(1750-2600)MM
TS-I17 L=(0-1749)MM
TS-I17 L=(1750-2600)MM
TS-I18 L=(0-1749)MM
TS-I18 L=(1750-2600)MM
TS-I19 L=(0-1749)MM
TS-I19 L=(1750-2600)MM
TS-I20 L=(0-1749)MM
TS-I20 L=(1750-2600)MM
TS-I21 L=(0-1749)MM
TS-I21 L=(1750-2600)MM
TS-I22 L=(0-1749)MM
TS-I22 L=(1750-2600)MM
TS-I23 L=(0-1749)MM
TS-I23 L=(1750-2600)MM
TS-I24 L=(0-1749)MM
TS-I24 L=(1750-2600)MM
TS-I25 L=(0-1749)MM
TS-I25 L=(1750-2600)MM
TS-I26 L=(0-1749)MM
TS-I26 L=(1750-2600)MM
TS-I27 L=(0-1749)MM
TS-I27 L=(1750-2600)MM
TS-I28 L=(0-1749)MM
TS-I28 L=(1750-2600)MM
12.60-13.60
13.61-14.60
14.61-15.59
15.60-16.70
17.71-18.90
20.01-21.80
21.81-24.10
24.11-26.40
26.41-28.70
28.71-31.00
31.01-33.30
33.31-36.20
36.21-39.60
39.61-43.00
43.01-47.00
47.01-51.70
51.71-56.20
56.21-60.60
60.61-64.99
65.00-66.99
67.00-72.99
73.00-79.99
80.00-86.99
87.00-99.99
100.00-111.99
112.00-123.99
124.00-135.99
136.00-147.99
148.00-159.99
160.00-171.99
• Indicate overall length (L) when ordering. • Ordering example: TS-I12-L2000
For tools, see pages: DSD-EF-FB (675) • DSD-EF-FT (674)
698
TS-I29 L=(0-1749)MM
TS-I29 L=(1750-2600)MM
TS-I30 L=(0-1749)MM
TS-I30 L=(1750-2600)MM
TS-I31 L=(0-1749)MM
TS-I31 L=(1750-2600)MM
TS-I32 L=(0-1749)MM
TS-I32 L=(1750-2600)MM
TS-I33 L=(0-1749)MM
TS-I33 L=(1750-2600)MM
TS-I34 L=(0-1749)MM
TS-I34 L=(1750-2600)MM
172.00-183.99
184.00-195.99
196.00-207.99
208.00-219.99
220.00-231.99
232.00-243.99
TS-I** (continued)
TS-O**
Drill Tubes - STS System - Outer
TS-O0 L=(0-660)MM
TS-O0 L=(661-1100)MM
TS-O1 L=(0-660)MM
TS-O1 L=(661-1100)MM
TS-O2 L=(0-660)MM
TS-O2 L=(661-1100)MM
TS-O3 L=(0-660)MM
TS-O3 L=(661-1100)MM
TS-O4 L=(0-660)MM
TS-O4 L=(661-1100)MM
TS-O5 L=(0-1749)MM
TS-O5 L=(1750-2600)MM
TS-O6 L=(0-1749)MM
TS-O6 L=(1750-2600)MM
TS-O7 L=(0-1749)MM
TS-O7 L=(1750-2600)MM
TS-O8 L=(0-1749)MM
TS-O8 L=(1750-2600)MM
TS-O9 L=(0-1749)MM
TS-O9 L=(1750-2600)MM
TS-O10 L=(0-1749)MM
TS-O10 L=(1750-2600)MM
TS-O11 L=(0-1749)MM
TS-O11 L=(1750-2600)MM
TS-O12 L=(0-1749)MM
TS-O12 L=(1750-2600)MM
TS-O13 L=(0-1749)MM
TS-O13 L=(1750-2600)MM
TS-O14 L=(0-1749)MM
TS-O14 L=(1750-2600)MM
TS-O15 L=(0-1749)MM
TS-O15 L=(1750-2600)MM
TS-O16 L=(0-1749)MM
TS-O16 L=(1750-2600)MM
TS-O17 L=(0-1749)MM
TS-O17 L=(1750-2600)MM
TS-O18 L=(0-1749)MM
TS-O18 L=(1750-2600)MM
TS-O19 L=(0-1749)MM
TS-O19 L=(1750-2600)MM
• Indicate overall length (L) when ordering. • Ordering example: TS-036-L1100
For tools, see pages: DSD-IF-FB (679) • DSD-IF-FT (679)
699
TS-O** (continued)
TS-O20 L=(0-1749)MM
TS-O20 L=(1750-2600)MM
TS-O21 L=(0-1749)MM
TS-O21 L=(1750-2600)MM
TS-O22 L=(0-1749)MM
TS-O22 L=(1750-2600)MM
TS-O23 L=(0-1749)MM
TS-O23 L=(1750-2600)MM
TS-O24 L=(0-1749)MM
TS-O24 L=(1750-2600)MM
TS-O25 L=(0-1749)MM
TS-O25 L=(1750-2600)MM
TS-O26 L=(0-1749)MM
TS-O26 L=(1750-2600)MM
TS-O27 L=(0-1749)MM
TS-O27 L=(1750-2600)MM
TS-O28 L=(0-1749)MM
TS-O28 L=(1750-2600)MM
TS-O29 L=(0-1749)MM
TS-O29 L=(1750-2600)MM
TS-O30 L=(0-1749)MM
TS-O30 L=(1750-2600)MM
TS-O31 L=(0-1749)MM
TS-O31 L=(1750-2600)MM
TS-O32 L=(0-1749)MM
TS-O32 L=(1750-2600)MM
TS-O33 L=(0-1749)MM
TS-O33 L=(1750-2600)MM
TS-O34 L=(0-1749)MM
TS-O34 L=(1750-2600)MM
TS-O35 L=(0-1749)MM
TS-O35 L=(1750-2600)MM
TS-O36 L=(0-1749)MM
TS-O36 L=(1750-2600)MM
TS-O37 L=(0-1749)MM
TS-O37 L=(1750-2600)MM
Double-Tube Drill System
with 4 Start Thread
Connection Outer Tubes
Outer Tube
Inner Tube
D5
TDO-I0 L=(0-630)MM
TDO-I0 L=(631-1070)MM
TDO-I1 L=(0-630)MM
TDO-I1 L=(631-1070)MM
TDO-I2 L=(0-630)MM
TDO-I2 L=(631-1070)MM
TDO-I3 L=(0-630)MM
TDO-I3 L=(631-1070)MM
TDO-I4 L=(0-630)MM
TDO-I4 L=(631-1070)MM
TDO-I5 L=(0-630)MM
TDO-I5 L=(631-1070)MM
TDO-I6 L=(0-630)MM
TDO-I6 L=(631-1070)MM
TDO-I7 L=(0-630)MM
TDO-I7 L=(631-1070)MM
TDO-I8 L=(0-630)MM
TDO-I8 L=(631-1070)MM
TDO-I9 L=(0-630)MM
TDO-I9 L=(631-1070)MM
TDO-I10 L=(0-630)MM
TDO-I10 L=(631-1070)MM
TDO-I11 L=(0-630)MM
TDO-I11 L=(631-1070)MM
TDO-I12 L=(0-630)MM
TDO-I12 L=(631-1070)MM
TDO-I13 L=(0-630)MM
TDO-I13 L=(631-1070)MM
Int Tube
18.41-20.00
56.21-65.00
630
1070
• Please indicate overall length (L) when ordering
longer than the outer tube
TDO-I (D18.41-65.00)
• Ordering example: TDO-I13-L1100 • For 18.41-65.00 diameter range, the inner tube should be 30 mm
TDO-I (D65.00-171.99)
TDO-I14 L=(0-660)MM
TDO-I14 L=(661-1100)MM
TDO-I15 L=(0-660)MM
TDO-I15 L=(661-1100)MM
TDO-I16 L=(0-630)MM
TDO-I16 L=(631-1070)MM
TDO-I17 L=(0-630)MM
TDO-I17 L=(631-1070)MM
TDO-I18 L=(0-630)MM
TDO-I18 L=(631-1070)MM
TDO-I19 L=(0-630)MM
TDO-I19 L=(631-1070)MM
TDO-I20 L=(0-630)MM
TDO-I20 L=(631-1070)MM
TDO-I21 L=(0-630)MM
TDO-I21 L=(631-1070)MM
TDO-I22 L=(0-630)MM
TDO-I22 L=(631-1070)MM
TDO-I23 L=(0-630)MM
TDO-I23 L=(631-1070)MM
TDO-I24 L=(0-630)MM
TDO-I24 L=(631-1070)MM
• Indicate overall length (L) when ordering • Ordering example: TDO-I18-L1150 • For 65.00-123.99 diameter range, the inner tube should be 190 mm longer than the outer
tube. • For 124.00-183.99 diameter range, the inner tube should be 220 mm longer than the outer tube.
For tools, see pages: DDD-EC (686)
701
Drill Setup
• Can be applied on symmetrical and
non-symmetrical workpieces
• Drill to bushing center misalignment should
not exceed 0.02 mm
Bushing
• Applied on symmetrical workpieces
• Improved hole straightness and bushing wear
Rotating Workpiece
Stationary
0.02 mm
0.02 m
Drill Bushing and Workpiece Tolerance Relative Positioning
Pre-drilled Hole
A large pre-drilled hole (larger than D-a) ensures
precise hole size and center location.
Guidance bushing tolerance (G6)
0.5 X A max
Drill head tolerance (h6)
Hole tolerance
Recommended Coolant Pressure and Volume ≤ 50 mm
Kgf/cm2
Machine Power
L/min
Recommended Coolant Pressure and Volume > 50 mm
1400
6000
702
Volume
300 350
Diameter mm
Carbon Steel (HB200)
v=100m, f=0.25mm/rev
Alloy Steel (HB300)
v=100m/min, f=0.25mm/rev
Machine Thrust Force
Technical Information Cartridge Style Drill Head Diameter Setting
The drill head diameter is set and inspected with a master insert in our final inspection.
However, the inserts in the market have a tolerance fluctuation so each time you index
the insert, the diameter must be adjusted as per the following method.
Note: When a corner change is made on the insert, it
must be adjusted to the correct size or damage can
be caused to the head body or workpiece material.
1. Remove the inner cartridge to avoid interference
with the guide screw.
2. The dimensional guide pad must be slid
forward to measure the diameter.
2.1 Loosen the lock screw and slide the guide
pad forward.
2.2 Re-tighten the lock screw at
the measuring position.
3. Measure the diameter with a micrometer.
We recommend setting the tool diameter at h8
tolerance to the cutting diameter.
If the diameter is incorrect, go to step 4 below.
If it’s correct, go to step 5 below.
4. Adjust the outer cartridge
4.1 First loosen the lock screw of the outer cartridge
and then tighten it slightly.
Proceed to adjust the diameter, using the
2 adjustment screws and measure with a
micrometer.
When set to the size, re-tighten the lock screw.
Recheck the diameter with a micrometer.
If it is still out of tolerance, repeat the procedure
from steps 1-4.
Note: Please make sure to tighten the
lock screw firmly before use. If loose,
the cartridge may move and cause
serious problems during machining.
5. Slide the dimensional guide pad back to the
original position and tighten the lock screw.
6. Replace the inner cartridge and tighten the
lock screw.
Note: Please check that all lock screws are
firmly tightened, as they may come loose
if vibration occurs during drilling.
703
Diameter Setting
The drill head diameter is set and inspected with a master insert in our final inspection. However, the inserts in
the market have a tolerance fluctuation so each time you change or index the insert, the diameter must be
adjusted as per the following method.
Note: When a corner change is made on the insert, it must be adjusted to the correct size or
damage can be caused to the head body or a work piece material.
1. The dimensional guide pad must be slid
1.1 Loosen the lock screw and slide
the guide pad forward.
1.2 Retighten the lock screw at the
measuring position.
2. Measure the diameter with a micrometer.
Note: If the diameter is incorrect, go to step 3.
If it’s correct, go below step 4
3. Adjust the outer cartridge
3.1 First loosen the lock screw of the outer cartridge
3.2 Proceed to adjust the diameter, using the 2
adjustment screws and measure with a micrometer.
from step 3.1.
Note: Please make sure to tighten the lock screw firmly
before using. If loose, the cartridge may move and cause
Slide the dimensional guide pad back to the
Please check all the lock screws are firmly tightened as
they may come loose if vibration occurs during drilling.
704
Drill diameter is adjusted with an adjust ball for diameter ø25 - ø39.99mm
with the following method.
1. Slide the dimensional guide pad forward and then
retighten the lock screw at the measuring position.
Dimensional guide pad
Head body
Adjust ball
2. Tighten the adjust screw.
Adjust screw
Wrench
Drill Dia. øDc
3. As the adjust screw moves forward,
insert moves peripheral direction.
4. Measure the diameter with a micrometer. If the
diameter is larger than expected, loosen the adjust
screw and insert screw, then retighen the insert screw.
Repeat the procedure from step 2
øDc
705
Technical Information NC Cycle
Use the NC cycle as instructed below to optimize tool performance more safely.
1. Start NC operation cycle.
2. Oil pressure head moves until
it touches the workpiece
Set the starting point of the main axis of
the tool so that the guide pad remains
inside the guide bush when the oil
pressure head moves forward.
3. Move tool workpiece
Move the tool 3 to 5 mm from the edge
of the workpiece.
If the available NC machine can
support this approach, the operation
process may start from this point
3 ˜ 5 mm
4. Start cutting
• Start coolant supply
• Start rotating (tool / workpiece /
tool & workpiece)
• Start feeding
5. Stop cutting
• Stop feeding
• Stop rotating (tool / workpiece
/ tool & workpiece)
• Stop coolant supply
Stop rotation when the outer tip is at the
edge of the workpiece.
6. Tool main axis back
to starting point
7. Oil pressure head back
706
Technical Information Notes for Guide Bushing Installation
Many of the problems in BTA drilling are caused by
incorrect use of the guide bushing. The shape, type and
tolerance greatly affect cutting accuracy and tool life.
Please note the following when using one in
your application.
Resin Seal Type
Guide Bushing Tolerance
Resin Seal
C0.3 ˜ 0.5
Up to 1 mm
DG6 Dh6
Up to 1.5 mm
Guide Bushing
Oil Pressure Head
Taper Cone Type
Up to 2 mm
Gap
G6
Tolerance (mm)
8.00 - 10.00
+0.005 ~ +0.014
10.01 - 18.00
+0.006 ~ +0.017
18.01 - 30.00
+0.007 ~ +0.020
30.01 - 50.00
+0.009 ~ +0.025
50.01 - 80.00
+0.010~ +0.029
80.01 - 120.00
+0.012 ~ +0.034
120.01 - 180.00
+0.014 ~ +0.039
180.01 - 245.99
+0.015 ~ +0.044
Flat-edge Type
30˜ 60°
0.5˜ 1.0 mm
Bussola guida
Recommended for Ø65 mm and less
707
Technical Information Cutting Fluid Management
Successful deep hole drilling can be achieved not only
by tooling but also by an optimized combination of the
tool, the machine and the cutting fluid. The cutting fluid
is one of the essential components to obtain safe, stable
and cost efficient deep hole drilling. Therefore, it is very
important to choose and use the cutting
fluid correctly.
Cutting Fluid
The cutting fluid plays a large role in lubrication of the
tool, cooling of cutting edges and chips and evacuation
of chips in deep hole drilling. It also contributes to
improved tool life, surface finish and cutting accuracy
when being fed continuously during cutting.
Lubrication
Lubrication of cutting edges and guide pads is
necessary in deep hole drilling. To get efficient
lubrication, it is recommended to use EP (Extreme
Pressure) additives that contain sulfur or chlorine.
Heat dissipation
The coolability of cutting fluid depends on thermal
characteristics such as thermal conductivity and specific
heat. The cutting fluid of good coolability increases
tool life, but a water-soluble type is not preferred in
deep hole drilling because of a lesser lubrication effect.
If water-soluble fluid is used, the concentration is
recommended to be 10% (dilution rate 1/10) or more.
Cooling of chips is important as well as cooling of
cutting edges and guide pads in deep hole drilling.
Temperature control is also important to maintain long
tool life, stable cutting conditions and cutting accuracy.
Chip evacuation
Cutting fluid has an important role in deep hole drilling
as it evacuates chips through to the back end of boring
bar (for STS) or inner tube (for DTS), whereas it finishes
its role as soon as the chips are separated from the
workpiece in general cutting. It is also important to
control the flow and the pressure of cutting fluid.
STS (Single Tube System)
DTS (Double Tube System)
Coolant Unit
The coolant unit is also important to obtain the
optimal effect of the cutting fluid, which has
an important role in deep hole drilling.
Supply cutting fluid continuously at constant pressure
and flow. Fluid pressure and flow are recommended to
be continuously variable and monitored with a pressure
gauge and a flow gauge. Screw pumps with an inverter
are suitable.
Maintain constant temperature
The cutting fluid is heated by factors such as:
• Cutting edge
• Friction of guide pad
• Contact duration of heated chips and cutting fluid
• Pump
Maintenance of the constant cutting fluid temperature is
important for stable cutting conditions, chip formation and
cutting accuracy.
The temperature should be lower than 40°C (100°F) for
EP additives to provide sufficient lubrication.
Therefore the cutting fluid temperature should be kept at
30-40°C (90-100°F) throughout the cutting operation.
Filtration
A lot of particles are contained in cutting fluid after
finishing cutting and chip evacuation; thus filtration is
necessary to remove them. The filter size should be
selected to catch particles but not EP additives. The size
depends on the cutting fluid, but generally it is suggested
to be around 10-20 μm. For iron-based workpieces,
a magnetic separator will be helpful, which decreases
filter maintenance frequency.
Flow chart of cutting fluid in deep hole drilling
Pressure
Gauge
Pump
Chip
Drill Head
Filter
Drill Tube
Chiller
Chip Box
708
Dirty Tank
Clean Tank
Deep Hole Drilling Systems
The drill breaks or
insert chips
Poor surface finish
Possible Cause
Chip evacuation problems
Check that the coolant passages are clear and that the Venturi slots
are not damaged
Center misalignment of drill
to workpiece
Insufficient coolant
flow at the cutting zone,
despite correct fluid supply
Chips jam in the front end of
the drill
Check workpiece and drill clamping rigidity
Workpiece or drill clamping
rigidity problem
Improve workpiece or drill clamping
Inadequate coolant oil
Check the coolant oil and replace if necessary
Increase the cutting speed
Cutting speed too low
Excessive leakage
of the coolant
Check center alignment of drill to workpiece
Chips block the fluid passages
Clear the chips
The drill was incorrectly
assembled, or the Venturi slots
of the internal tube are located
in the wrong direction
Check all connections and the direction
of the internal tube
Worn bushing or sealing device
Check the bushing and seal and replace
if necessary
Replace the internal tube
Replace the internal tube to one with
a correct length
Venturi slots are too wide (worn)
Internal tube shorter than the external tube
Insufficient coolant flow
Adjust the fluid flow by raising the pressure; check the filter and fluid
quality
Connection Adapters
Oil Pressure Heads
Various kinds of rotating and non-rotating drill
connectors are available upon request.
Oil pressure heads are available on request.
Special Heads
Special form heads for trepanning or any other
special contours can be produced on request.
709
For material groups see pages 1114-1149
710
No. (1)
Ground Brazed Solid Drill Heads
DSD-E0, DSD-E1, DSD-E3, DDD-E3, DSD-I1
15.60-20.00
20.01-31.00
Adjustable Solid Drill Heads
DSD-IA, DSD-EA
31.01-43.00
43.01-65.00
16.01-21.99
22.00-28.50
0.13-0.2
0.16-0.3
55-100
0.13-0.17
0.08-0.11
0.1-0.13
50-85
0.1-0.28
0.13-0.3
0.16-0.35
0.15-0.33
50-90
65-130
65-100
10-50
0.12-02
711
712
Adjustable Counterboring Heads
DSD-EF-FB, DDD-EF-FB, DSD-IF-FB
(Width of Cut, mm)
25.00 - 43.00
43.01 - 65.00
Feed Rate f (mm/rev)
DSD-EC, DDD-EC, DSD-IC
40.00-51.99
52.00-63.99
64.00-84.99
85.00-
70-130
0.13-0.23
0.13-0.18
0.18-0.23
0.08-0.2
0.13-0.28
0.15-0.3
0.18-0.33
0.08-0.23
0.12-0.27
60-130
20-65
30-100
713
714
DSC-EA, DSC-EC, DSC-I1, DST-I1, DSC-IA, DSC-IC, DDC-E1, DDT-E1
1月3日
8月23日
Ground Brazed
Counterboring Heads
DSC-E1, DST-E1, DSC-I1,
DST-I1, DDC-E1
Trepanning Heads
120-400
0.12-0.3
50-120
0.1-0.4
60-200
715
716
Machining Recommendations for TRIDEEP Drills
TRIDEEP Gundrills
TRIDEEP BTA Drilling Heads
Feed Rate (mm/rev)
Drill Dia. Dc (mm)
12.00-15.99
717
Requested Information Form for Deep Hole Drill Design
Company name
Telephone no.
Contact person
Customer no.
Product name:
Hole depth:
Hole diameter:
No. of holes:
Surface finish (Rz, Ra...):
Tolerance (of hole):
Deviation (mm/100):
Straightness (mm/100):
Material (DIN, AISI, JIS...):
Hardness (HB, HS, HRC...):
Condition:
Machine supplier name:
Machine type/model:
Rigidity:
Machining center
Spindle power (kW):
Tool and/or workpiece rotation (TR/WR):
Tool and workpiece
Rotating workpiece (WR)
Rotating tool (TR)
Water based:
Oil based:
Emulsion
Coolant Pressure (bar):
Coolant Volume (L/min):
Drill diameter:
Thread:
Inner
Outer
Indexable:
Adjustable
Direct mount
Coated
Solid drilling:
Uncoated
Pre-drilled hole size:
Bottom finishing:
Full ball R
Flat bottom R
Corner R
Trepanning:
Tube outer diameter:
Y
N
718
Core size diameter:
Requested Information Form for Deep Hole Drill Design (continued)
TUBE
Outside diameter:
Total Length:
Internal Thread:
External Thread:
4 Starts
Tube Thread:
1 End
Inner Tube Length:
2 Starts
1 Starts
Both ends
Inner Tube Slit:
Drilling System & Boring Conditions
Single Tube System:
Blind Hole Drilling:
Cross Hole Drilling:
Through Hole Drilling:
Double Tube System:
Quantity of parts per year:
Grade, tool life, etc.:
Perfomance expectation: Vc=
RPM
mm/min
Cutting data:
Description of present system in use:
719
Gundrills Carrying Triangular
Inserts with 3 Chip Splitting
Cutting Edges and a Wiper for
High Hole Surface Quality
GD-DH 14.00-15D-M25-07
GD-DH 14.00-20D-M25-07
GD-DH 14.00-25D-M25-07
GD-DH 14.50-15D-M25-07
GD-DH 14.50-20D-M25-07
GD-DH 14.50-25D-M25-07
GD-DH 15.00-15D-M25-07
GD-DH 15.00-20D-M25-07
GD-DH 15.00-25D-M25-07
GD-DH 16.00-10D-M25-08-N
GD-DH 16.00-15D-M25-08-N
GD-DH 16.00-25D-M25-08-N
GD-DH 16.50-10D-M25-08-N
GD-DH 16.50-15D-M25-08-N
GD-DH 16.50-25D-M25-08-N
GD-DH 17.00-10D-M25-08-N
GD-DH 17.00-15D-M25-08-N
GD-DH 17.00-25D-M25-08-N
GD-DH 17.50-25D-M25-08-N
GD-DH 18.00-10D-M25-08-N
GD-DH 18.00-15D-M25-08-N
GD-DH 18.00-25D-M25-08-N
GD-DH 18.50-15D-M25-09
GD-DH 18.50-25D-M25-09
GD-DH 19.00-10D-M25-09
GD-DH 19.00-15D-M25-09
GD-DH 19.00-25D-M25-09
GD-DH 19.50-15D-M25-09
GD-DH 19.50-25D-M25-09
GD-DH 20.00-10D-M32-09
GD-DH 20.00-15D-M32-09
GD-DH 20.00-25D-M32-09
GD-DH 21.00-10D-M32-10
GD-DH 21.00-15D-M32-10
GD-DH 21.00-25D-M32-10
GD-DH 22.00-10D-M32-11
GD-DH 22.00-15D-M32-11
GD-DH 22.00-25D-M32-11
GD-DH 23.00-10D-M32-11
GD-DH 23.00-15D-M32-11
GD-DH 23.00-25D-M32-11
GD-DH 24.00-10D-M32-11
GD-DH 24.00-15D-M32-11
GD-DH 24.00-25D-M32-11
GD-DH 25.00-10D-M32-11
GD-DH 25.00-15D-M32-11
GD-DH 25.00-25D-M32-11
GD-DH 26.00-10D-M40-12
GD-DH 26.00-15D-M40-12
GD-DH 26.00-25D-M40-12
GD-DH 27.00-10D-M40-12
GD-DH 27.00-15D-M40-12
GD-DH 27.00-25D-M40-12
GD-DH 28.00-10D-M40-12
GD-DH 28.00-15D-M40-12
GD-DH 28.00-25D-M40-12
DC -0.07
172.2
427.2
182.2
272.2
452.2
213.2
318.2
528.2
223.2
333.2
553.2
233.4
348.4
578.4
243.4
363.4
603.4
253.4
378.4
628.4
263.6
393.6
653.6
273.6
408.6
678.6
283.6
423.6
703.6
729
755
757
TOGT 07..
TOGT 08..
TOGT 09..
TOGT 10..
TOGT 11..
TOGT 12..
GD-DH
• Note: Gundrills can be supplied with up to 2400 mm length on request. • Inserts and guide pads should be ordered separately(they are not included with the tools).
• For user guide and cutting conditions, see pages 724-728 • Preventative measures: • Do NOT operate the deep hole drill at full speed before engaging the guide hole.
• Enter the guide hole slowly at a speed of 50 - 100 rpm.
721
Deep Drilling Inserts with 3 Chip
Splitting Cutting Edges, Positive
Rake Chipbreaker and a Wiper
TOGT 070304-DT
TOGT 080305-DT
TOGT 090305-DT
TOGT 100305-DT
TOGT 110405-DT
TOGT 120405-DT
7.69
8.32
9.23
11.59
For tools, see pages: DDD-EF-FT (685) • DSD-EF-FT (674) • DSD-IF-FT (679) • GD-DH (721)
GD-DHL
Gundrills Carrying Indexable
Inserts with 2 Chip Splitting
GD-DHL 12.00X800-U03
GD-DHL 12.00X800-22
GD-DHL 12.00X800-34
GD-DHL 12.00X1000-U03
GD-DHL 12.00X1000-22
GD-DHL 12.00X1000-34
GD-DHL 12.00X1650-U03
GD-DHL 12.00X1650-22
GD-DHL 12.00X1650-34
GD-DHL 13.00X800-U04
GD-DHL 13.00X800-23
GD-DHL 13.00X800-35
GD-DHL 13.00X1000-U04
GD-DHL 13.00X1000-23
GD-DHL 13.00X1000-35
GD-DHL 13.00X1650-U04
GD-DHL 13.00X1650-23
GD-DHL 13.00X1650-35
801.8
1001.8
1651.8
713.8
733.8
913.8
933.8
1563.8
1583.8
711.8
725.8
911.8
925.8
1561.8
1575.8
• Note: Gundrills can be supplied with up to 2400 mm length on request. • Inserts and guide pads should be ordered separately (they are not included with the tools).
For inserts, see pages: LOGT (723)
722
GD-DH 12.00-M20-15D-04
GD-DH 12.00-M20-20D-04
GD-DH 12.00-M20-25D-04
GD-DH 12.50-M20-15D-04
GD-DH 12.50-M20-20D-04
GD-DH 12.50-M20-25D-04
GD-DH 13.00-M25-15D-04
GD-DH 13.00-M25-20D-04
GD-DH 13.00-M25-25D-04
GD-DH 13.50-M25-15D-04
GD-DH 13.50-M25-20D-04
GD-DH 13.50-M25-25D-04
LOGT 06..
GD-DH (12-13.5)
LOGT
Deep Drilling Inserts with 2 Chip
LOGT 060204R-DT
For tools, see pages: GD-DH (12-13.5) (723) • GD-DHL (722)
723
Drilling Shank
length Type
725
726
727
Standard Gundrill Drivers for Machining Centers, Lathes, etc.
Drivers
Standard Drivers for Gundrill Machines
Drivers are available for dedicated and CNC
machines, for any specified diameter and length.
Below are the driver codes and technical data.
DIN1835A
DIN6535HA
Drawing
øD x L
DIN1835B
DIN6535HB
Code
.75x2.03”
20x50
25x56
1.00x2.28”
1.25x2.28”
32x60
40x70
Whistle Notch
DIN1835E
DIN228AK
DIN228BK
Surface 15°
CM1
CM2
CM3
CM4
.750x2.75”
25x70
1.00x2.75”
1.25x2.75”
1.50x2.75”
16x50
25x100
M16x1.5
36x120
M24x1.5
25x112
36x135
32x70
.75x2.75”
20x70
1.00x3.94”
1.25x3.94”
1.50x3.94”
28x126 Tr
28x2
36x162 Tr
36x2
25x50
35x60
Frontal
with Thread
VDI Design
Hexagonal
Tapered
Surface 2°
Trapezoidal
Spraymist
728
MNCNT-T2
Indexable SUMCHAM Inserts
and Modular Shank Gundrills
BDRED
GDV Driver
DCk7
MNCNT 100-400-MF16X1-T2
MNCNT 100-800-MF16X1-T2
MNCNT 105-400-MF16X1-T2
MNCNT 105-800-MF16X1-T2
MNCNT 110-400-MF16X1-T2
MNCNT 110-800-MF16X1-T2
MNCNT 115-400-MF16X1-T2
MNCNT 115-800-MF16X1-T2
MNCNT 120-400-MF16X1-T2
MNCNT 120-800-MF16X1-T2
MNCNT 125-400-MF16X1-T2
MNCNT 125-800-MF16X1-T2
MNCNT 130-400-MF16X1-T2
MNCNT 130-800-MF16X1-T2
MNCNT 135-400-MF16X1-T2
MNCNT 135-800-MF16X1-T2
MNCNT 140-400-MF16X1-T2
MNCNT 140-800-MF16X1-T2
MNCNT 145-400-MF16X1-T2
MNCNT 145-800-MF16X1-T2
MNCNT 150-400-MF16X1-T2
MNCNT 150-800-MF16X1-T2
MNCNT 160-400-MF20X1-T2
MNCNT 160-800-MF20X1-T2
MNCNT 170-400-MF20X1-T2
MNCNT 170-800-MF20X1-T2
MNCNT 180-400-MF20X1-T2
MNCNT 180-800-MF20X1-T2
MNCNT 190-400-MF20X1-T2
MNCNT 190-800-MF20X1-T2
MNCNT 200-400-MF20X1-T2
MNCNT 200-800-MF20X1-T2
MNCNT 210-400-MF20X1-T2
MNCNT 210-800-MF20X1-T2
MNCNT 220-400-MF20X1-T2
MNCNT 220-800-MF20X1-T2
MNCNT 230-400-MF20X1-T2
MNCNT 230-800-MF20X1-T2
MNCNT 240-400-MF20X1-T2
MNCNT 240-800-MF20X1-T2
MNCNT 250-400-MF20X1-T2
MNCNT 250-800-MF20X1-T2
MF20X1
840
842
844
ICP 100
ICP 105
ICP 110
ICP 115
ICP 120
ICP 125
ICP 130
ICP 135
ICP 140
ICP 145
ICP 220
ICP 230
ICP 240
ICP 250
• For user guide and cutting conditions, see pages 732-749
For inserts, see pages: HCP-IQ (542) • ICG (547) • ICK (543) • ICK-2M (545) • ICP-2M (545) • QCP-2M (544)
For holders, see pages: GDV (731)
MNSNT
FLGT 11.5
MNSNT 100-200-MF16X1
MNSNT 105-200-MF16X1
MNSNT 110-200-MF16X1
MNSNT 115-200-MF16X1
MNSNT 120-200-MF16X1
MNSNT 125-200-MF16X1
MNSNT 130-250-MF16X1
MNSNT 135-250-MF16X1
MNSNT 140-250-MF16X1
MNSNT 145-250-MF16X1
MNSNT 120-400-MF16X1
MNSNT 125-400-MF16X1
MNSNT 130-400-MF16X1
MNSNT 135-400-MF16X1
MNSNT 140-400-MF16X1
MNSNT 145-400-MF16X1
MNSNT 150-400-MF16X1
MNSNT 160-400-MF20X1
MNSNT 170-400-MF20X1
MNSNT 180-400-MF20X1
MNSNT 190-400-MF20X1
MNSNT 200-400-MF20X1
MNSNT 210-400-MF20X1
MNSNT 220-400-MF20X1
MNSNT 230-400-MF20X1
MNSNT 240-400-MF20X1
MNSNT 250-400-MF20X1
FLGT
HCP 100
HCP 105
HCP 110
HCP 115
HCP 120
HCP 125
HCP 130
HCP 135
HCP 140
HCP 145
HCP 150
HCP 160
HCP 170
HCP 180
HCP 190
HCP 200
HCP 210
HCP 220
HCP 230
HCP 240
HCP 250
(1) Do not mount smaller drilling heads than the specified range of the drill body
Machining Conditions for MNSNT
730
GG30
f mm/rev
Tool Dia mm
10 (L=200)
Mtl. No.
Shanks for SUMOGUN
Modular Gundrills with
GDV56-MF16X1-I-WN.75"
GDV99-MF16X1-I-W.75"
GDV10-MF16X1-M-C20
GDV22-MF16X1-M-W20
GDV80-MF16X1-I-WN1.00"
GDV11-MF20X1-M-C25
GDV23-MF20X1-M-W25
GDV57-MF20X1-M-WN25
GDV100-MF20X1-I-W1.00"
GDV58-MF20X1-I-WN1.00"
GDV101-MF20X1-I-W1.25"
GDV97-MF20X1-I-C1.25"
GDV12-MF20X1-M-C32
GDV24-MF20X1-M-W32
GDV13-MF20X1-M-C40
GDV25-MF20X1-M-W40
Cylindrical (C) Type
Whistle Notch 15° (S) Type
Whistle Notch (WN) Type
DCONMSg6
WN
69.8
Weldon (W) Type
GDV
W-Weldon, C-Cylindrical, S-Whistle notch 15°, WN-Whistle notch
For tools, see pages: MNCNT-T2 (729) • MNSNT (730)
731
Drill Penetration Instructions on
Milling or Turning Machines:
Note: The following procedure (1-4) is recommended
for up to 400 mm hole depths using
MNCNT …-400… drills
For hole depths between 400 up to 800 mm, use
MNCNT …-800… drill only after reaching 400
mm depth with an MNCNT …-400… drill.
2. Slow rotation and
1. Pre-hole 1xD deep
1. Drill a pilot hole 0.5xD deep with a short drill in
the same diameter as of the SUMOGUN drill.
2. Enter the pre-hole at slow speed, feed and 50
RPM until 1-2 mm before reaching the bottom.
3. Activate the cooling system and increase rotation
speed to recommended drilling speed, maintain for 2-3
seconds, then continue at recommended drilling feed.
No pecking is required.
Apply maximum possible coolant flow rate.
4. After having reached the required depth, reduce
speed to 50-100 RPM while exiting from the hole.
3. Maintain for 2-3
4. Continue drilling
SUMOGUN
Pressure and Coolant Flow Rate for SUMOGUN
Bar
Ø 10
SUMOGUN Drilling Range
Q l/min
P bar
26 mm
Drilling Diameter
GUNDRILL Machines
Milling and Turning Machines
Guidelines for Optimal
Gundrill Performance
• Coolant pressure and flow
• It is recommended to use a strong coolant flow for
efficient chip flushing and cooling of the cutting edge
• Filtration
It is recommended to use a filter under 20 µm.
• Note: Improper filtration may result in interrupted flow
of the lubricating oil. This creates a sticky surface on
the bearing pads and leads to premature wear of the
tool and overloading the coolant pump and spindle seals.
• Temperature of the coolant
The coolant temperature should be between
20 and 22º C.
Note: Above 50º C the viscosity of the coolant is reduced by 50% and
becomes ineffective.
Gundrill Lubrication and Cooling
The best performance is obtained by using oil.
On equipment that uses water-soluble fluids (i.e.
machining centers and CNC machines) a concentration
between 10% and 15% is recommended.
732
Concentricity
Straightness
800 mm
Drilling Depth
Rotating workpiece – stationary tool
Stationary workpiece – rotating tool
750 mm
Sealed
Housing
Sealing
Disk
Support
Adjustment
L = 20xD
1- The support bushing should be according to tube diameter (D3) (see below)
Based on modified DIN 179 specify the “d” diameter of
the drill head. Carbide bushing is delivered
only on request.
A guide bushing is an essential component for a
proper gundrill operation. The function of the guide
bushing is to direct the SUMOGUN into the material
during penetration. The diameter of the guide
bushing should be within 20 microns larger than the
diameter of the drill. Dedicated gundrill machines
are equipped with a guide bushing system.
d = Drill diameter +0.02
Support Bushing
Sealing Disk
D3 indicate the tube diameter
Indicate the dimensions needed for
your requirements
Ext. Ø “D”
Ext. Ø “D1”
9.6 - 16,399
9.6 - 25,999
Length “L” Length “L1”
Thick. “ B”
9.6 to 15,559
15,6 to 25,999
733
and cast steel,
free cutting steel
> = 0.25 %C
> = 0.55 %C
Low alloy steel and cast steel (less
than 5%
High alloy steel, cast steel and
tool steel
Recommended Machining Conditions for SUMOGUN
60-90-110
40-50-70
50-70-100
30-40-50
30-40-60
60-90-100
60-100-120
70-100-120
734
SUMOGUN Inquiry Form
Dk7
Connector
from page 731..................................................................
(If possible, please attach a drawing)
Short Chips
Long Chips
Boring
Drilling Depth mm
Drilling into Pre-hole
Drilling into Solid
Angled Exit
Workpiece:
Power: ...................................... kW ...............................
Stationary : Rotating
Other
Coolant Pressure ................. Bar .................................
Specially Tailored SUMOGUN Code Key
Machine Type
For GUNDRILL
machines
For other
machine tools
D Required
L Drilling
L1 Total Length
Driver (1) Code
MNGDT 1500-1000-MF##X1-T2
Driver Code
920
MNCNT 1500- 920-MF##X1-T2
L Driver Code
see page 731
735
When using a gundrill on a lathe machine, a short solid
carbide centering drill should be used prior to the gundrill.
Once the gundrill enters the pre-drilled hole,
it is self-guided.
Drilling a pre-hole
Never try to penetrate the
workpiece by using a gundrill
A shallow pre-hole can’t lead
the unbalanced gundrill
Drill Penetration Instructions
1 Rotate the drill counterclockwise prior to
and during hole penetration
2 Stop the drill rotation and start
the coolant
3 Rotate the drill clockwise
prior to drilling operation
The Influence of Tool vs. Workpiece Rotation
Rotating tool
Worst
The maximum misalignment between the drill
bushing and the workpiece center line
should not exceed 0.02 mm (.0008”).
Rotating tool & workpiece
Best
.0008"
736
Single Flute Gundrill
Carbide Tipped
Gundrill Range
ISCAR's gundrill consists of a single piece carbide head,
a streamlined shank and a driver through which coolant
flows to the working end where it is most needed. Chips
are evacuated along the V-shaped external flute.
The carbide head is tapered on its length to reduce
friction. The taper angle depends on the type of material
to be drilled. For high precision drilling, the taper should
be reduced to a minimum.
Note that when the head is resharpened, the diameter
of the drill changes, affecting the hole tolerance.
Max. Flute Length
2.50 to 3.09
3.10 to 5.99
6.00 to 11.39
11.40 to 40.00
3500
Overall length=flute length+driver length (see page 741)
The cross-section of the shank is V-shaped with
coolant holes. It is made of hardened steel that is
highly resistant to twisting. This cross-section
provides the optimal conditions for twist resistance,
coolant flow and chip evacuation.
The driver ensures the connection between
the gundrill and the machine tool, (see page 739
for detailed driver information).
Drilling precision of IT7 to IT9 tolerances can be reached
Excellent straightness and concentricity
Maintains high precision hole center alignment
Surface roughness of R0.4 - R1.6 is easily obtained
Reboring operations are often unnecessary
ISCAR’s advanced gundrill technology provides
superior geometric and dimensional quality
for both deep and shallow drilling.
The drills are available in the range of 2.5 to 40 mm.
Single Flute Solid Carbide Gundrills
Another type of gundrill is made with integral tip and
shank, made of solid carbide with either a steel or a
carbide driver. These drills are designed for conventional
machines, machining centers and lathes. This style
of gundrill is available from 0.9-16 mm and can be
used on various types of materials. It provides superior
rigidity and optimal coolant flow rates. As a result of its
rigidity, up to 100% higher feed rate can be reached.
When using the small diameter drills, it is crucial to
adhere closely to the recommended drilling parameters.
Solid Carbide Gundrill Range
(with or without brazed steel driver)
0.9 to 16.00
300 mm
Standard Gundrill Head Sharpening Angles
3-
Subject to the required tolerance, cutting performance
and desired chip shape, the following standard sharpening
angles are recommended (shown in figures 1 and 2).
40˚
35˚
Standard sharpening for 0.9 to 4 mm drill
diameters
Standard sharpening for 4 to
32 mm drill diameters
D/4 ±0,05
0,3/0,5
Ø Dh5
Standard sharpening for 32 to 40
mm drill diameters
Note: For special or semi-standard gundrills, special geometries will be offered to match the application.
737
Standard Gundrill Head Profiles
Drilling capacity and finish of the drilled hole are
dependent on the geometrical shape of the drill head.
Both the profile and the sharpening must be matched to
the workpiece material. The profile is defined when the
General Sketch
tool is manufactured. Although regrinding may change the
cutting geometry, the profile should remain
the same.
Profile G (Universal)
All cross section profile
parameters such as: P,
La and must be precisely
matched to the workpiece
material properties.
Standard form for most material
types, particularly for materials with a
tendency to shrink. Recommended
for high precision bore tolerance
and straightness. Maintains precise
exit hole size. Recommended when
extra burnishing is required.
Profile A
Suitable for cast iron (usually coated)
and aluminum alloys. Can be used
for cross drilling, angular entry or
exit and for interrupted cut. Large
coolant gaps between pads.
ØD
Profile B
Excellent size control, for high
precision hole tolerance. Used for
cast iron and aluminum alloys.
Profile E
General use, for alloys and stainless
steel. This profile eliminates the
problem of the tool sticking in
the hole after the outer corner
dulls. Especially suitable for
crankshaft and other forged
materials. Recommended for
accurate hole straightness.
738
Profile C
Used for angled entry or exit.
Large back taper, for shrinking
materials such as types of
alloys and stainless steel. Large
Profile H
Recommended for all
nonferrous and cast iron
materials up 5 mm diameter.
Sometimes used for wood and
plastic with larger back taper.
Profile D
Suitable for cast iron only.
Very effective in grey cast
iron (usually coated).
Profile I
Used for aluminum and brass for
best hole finish. For intersecting
holes and interrupted cut or when
extra outer diameter support
and burnishing is required.
BRAZED GUNDRILL
F = CYLINDRICAL TUBE
Driver Type
DXL
Whistle
Notch
DIN6535HE
4x28
5x28
6x36
8x36
10x40
12x45
.50x1.78”
14x45
16x48
18x48
50x80
63x90
Equal or less
Driver Max. cutting than max. cutting
N°1
N°2
N°3
N°4
N°5
N°6
N°94
N°7
N°8
N°9
N°95
N°10
N°11
N°96
N°97
N°12
N°13
N°14
N°15
N°16
N°17
N°18
N°19
N°98
N°20
N°21
N°99
N°22
N°23
N°100
N°101
N°24
N°25
N°26
N°27
N°28
N°29
N°30
N°31
N°32
N°33
N°34
N°35
N°36
N°37
N°38
N°39
N°40
N°41
N°42
N°43
N°44
2.749
3.249
4.249
5.749
7.299
8.999
9.699
10.999
12.399
14.399
14.899
15.899
19.509
25.609
32.609
More
than max.
SOLID CARBIDE GUNDRILL
F = Straightening extension
739
6x30
16x45
N°45
N°46
N°47
N°48
N°49
N°50
N°51
N°52
N°53
N°54
N°55
N°56
N°57
N°58
N°59
N°60
9.599
14.599
21.499
29.499
N°61
10x50 M6X0.5
10x60 M6X0.5
.50x1.97” M6x0.5
16x80 M10X1
25x100 M16x1.5
36x120 M24x1.5
10x68 M6x0.5
16x90 M10x1
25x112 M16x1.5
36x135 M24x1.5
N°62
N°63
N°64
N°65
N°66
N°67
N°68
N°69
N°70
N°71
30.609
6.749
10.799
N°72
N°73
.50x1.50”
16x70
16x112 Tr 16x1.5
20x126 Tr 20x2
28x126 Tr 28x2
36x162 Tr 36x2
16x40
N°74
N°75
N°76
N°77
N°78
N°79
N°80
N°81
N°82
N°83
N°84
N°85
N°86
N°87
N°88
N°89
N°90
N°91
N°92
8.599
12.099
14.099
16.099
13.599
17.099
25.599
32.599
26.599
machines for any specified diameter and length.
740
Standard Gundrill Length Calculations
Drilling of a ø10x500 depth hole on a gundrill machine
with ø25x70 mm driver code No. 57 (See page 739)
D=10 W=500 LA=70 B=250 (or per experience)
L=N+W+B+F+LA
L=(35-10)+500+250+13+70=858 (OAL)
Ls=N+W+B=770 (flute length)
Standard Gundrill Carbide Head Length
Ordering Code
For example:
D and Ls are available as standard
STGD-10000-0858-57-IC08
Carbide length
Regrinding area = H-D
Hole depth
Chip evacuation area
For typical gundrill machines, 250 mm
For machining centers, 2xD (minimum 15 mm)
10 mm.
Driver length
Flute length
Overall length
H=
W=
B=
LA =
LS =
L=
Head Length
2.50-3.80
3.80-4.05
4.05-5.05
5.05-6.55
6.55-11.05
11.05-18.35
18.35-21.35
21.35-23.35
23.35-26.35
26.35-32.00
Note: regrindable length=H-D
Pressure and Coolant Flow Rate for Gundrills
L/D>100
L/D<100
40 mm
On equipment that uses water-soluble fluids
(i.e. machining centers and CNC machines), a
concentration between 10% and 15% is recommended.
Guidelines for Optimal Gundrill Performance
• It is recommended to use a strong coolant flow
for efficient chip flushing and cooling of the cutting edge
• It is recommended to use a filter under 20 µm
Note: Improper filtration may result in interrupted flow of
lubricating oil. This creates a sticky surface on the bearing
pads and leads to premature wear of thetool
and overloading the coolant pump and spindle seals
• Temperature of the coolant should be between
20 and 22º C
Note: Above 50º C the viscosity of the coolant is reduced by 50%
and becomes ineffective.
741
Drilling Tolerances Obtainable In Deep Hole Drilling
Deep Drilling Tolerances
When operating under optimal conditions,
even better tolerances can be achieved.
Gundrill configurations when used under recommended
conditions can produce holes with tolerances of IT8-IT9.
Nonferrous materials
Machinability
High alloy steel>800N/mm2
of
Metals
Low alloy steel<800N/mm2
Sintered steel
IT
Drilling quality
Tolerance range under normal conditions
Tolerance range under optimal conditions
Surface quality of 0.2 Ra can be achieved when
using gundrills under recommended conditions.
Reaming
Honing
Deep drilling
Degree of roughness
(Ra roughness index)
μm
μ in
N12
N11
N10
N9
N8
N7
N6
N5
N4
N3
N2
N1
Concentricity and Straightness
The resulting quality depends on different
factors such as:
• Drilling depth and diameter
• Type of machining and cutting parameters
• Quality and uniformity of the workpiece material
• Machine tool conditions
• Gundrill support
The geometric quality of bores obtained from deep
hole drill bits is clearly higher than that obtained
with the use of twist drills. It is possible to obtain
precision with deviations of less than 4µm.
0,66
742
1000 mm
Delivery Schedule Based on Drill Dimensions
for Carbide Tipped Gundrills
Single Flute Carbide Tipped Gundrill Designations
New Tools
Single Flute Solid Carbide Gundrill Designation
4-6 weeks delivery for any kind of solid cabide gundrill
Standard(1) Brazed Drill (Carbide Tipped):
Ordering Example:
Standard(1) Solid Carbide Drills
STGD – 05500 – 0500 - 57 - IC08
(The only available carbide grade)
Diameter Length
STCGD – 05500 – 0200 – 05
Ø2.5 to Ø20 each 0.1 mm and Ø20 to Ø32 each 1 mm
Standard geometry suitable in any material Standard driver
from the table (page 739) 1-2 weeks delivery”
Semi-Standard(1) Brazed Drill (Carbide Tipped):
GD
– 05520 – 0500 – 57 – ER – IC908
Semi-Standard(1) Solid Carbide Drills
CGD
– 05520 – 0200 – 05
CPIC08
(R=Rough)
IC08=Carbide Grade(2)
(carbide grade)(2)
(P-Polished)
Diameter out of standard range Standard geometry
AND/OR head profile from page 738 AND/OR coating
Standard driver from the table (page 739) 3-4
weeks delivery
Dril
Special(1) Gundrill Carbide Tipped:
Repair of a solid carbide drill is not possible
SPGD – 05520 – 0500 – 02051
– 01
Any special specification (special geometry, special driver,
etc.) 3-4 weeks delivery
Repair (Replacement of the Carbide Tip)
Repair of Standard(1) Drills
RSTGD – 05520 – 0500 – IC08
Repair of Semi-Standard(1)
RGD
Special (1) Solid Carbide Gundrills
SPCGD - 05520 - 0500 - 02051 - 01
Special(1) Two Flute Carbide Tipped
Gundrill Designations
GD2L - 05520 - 0500 - 02051 - 01
(1) Standard gundrills: delivery within 1-2 weeks from order
(shipment time not included).
Semi-standard gundrills: delivery within 2-4 weeks from
order (shipment time not included)
Special gundrills: delivery within 8-10 weeks
from order (shipment time not included)
(2) Available carbide grades: IC08 – uncoated grade used
as a substrate for the following coated grades: IC908
(TIAlN); IC508 (TiCN+TiN); IC308 (TiCN); IC208 (TiN)
Standard Geometry Resharpening of
Carbide Tipped or Solid Gundrills
Repair of Special(1) Drills
stgrind - 05520
RSPGD - 05520 - 0500 - 02051 - 01
Version No.
(See page 737)
Special Geometry Resharpening
SPGRIND-
05520 - 02051 - 01
Version
743
Gundrill Inquiry Form
For standard drivers please use codes
from page 739..................................................................
Grind: special (fill in the dimensions and angles below).
Drilling into Solid
bF
γ
αF1
ψ1
α3
ψ2
as
Inter nal Cuttnig
exter nal Cuttnig
α1= ................
αF1= ................
Ψ 1=
................
α2= ................
bF1= ................
Ψ 2=
α3= ................
as= ..................
ϒ=
..................
Standard (see page 737)
Coating:
TiN TiCN TiN+TiCN TiAIN Other
IC208 (TiN) IC308 (TiCN) IC508 (TiCN+TiN)
IC908 (TiAlN)
Type:
Please circle the required type. See page 738.
744
indicated based on our experience with your application.
Typical Gundrill Applications
Main Drilling Methods
Figure 1
Guide Barrel
The gundrill is not a self-centering tool. Therefore
an external means must be used to guide it
to the point of entry into the workpiece.
It is recommended that the machine tool be
equipped with a means for guiding the gundrill,
preferably during the entire drilling process.
An alternative method is a pre-drilled guide hole (figure 2),
which is common for machining centers. Once the drill
has been fully engaged into this hole, it continues to be
self-guided.
The guide pads contribute to the high degree of
calibration and provide burnishing of the drilled hole.
Figure 2
Pre-Drilled Guide Hole
Typical Gundrill Applications Chip Evacuation and Coolant Flow
Figure 3
Boring with chip evacuation and coolant
flowing opposite the boring direction
Figure 5
Boring with chip evacuation in the boring direction
Figure 4
Drilling of solid material with chip evacuation and
coolant flow opposite the drilling direction
Figure 6
Boring with a staged tool
Chip evacuation and coolant flow in the boring direction
745
Deep Hole Machine Accessories
Guide Bushings
the drill. Carbide bushing is delivered
As the gundrill is not a self-centering tool and its
radial rigidity is low (due to diameter to length ratio),
bushing is to direct the gundrill into the material
Supplied with a single sealing disk or a protection sheet.
Indicate the dimensions needed for your requirements.
Tool Ø “d”
Tool Ø “d1”
Sealing Disk with Protection
2 to 6
3,1 to 15,559
26 to 40
2,9 - 5,249
5,25 - 14,449
14,45 - 25,999
26 - 41
Support Bushing with “V” Form
Indicate the “d” diameter of the drill
1,9 - 16,399
1,9 - 25,999
1,9 - 34
746
120º
1,9 - 23,799
Ext. Ø “D1” Length “ L” Length “ L1”
Gundrill Troubleshooting Guide
Hole Problems
Oversize
Undersize
Runout
Conical entrance
Curved hole axis
Poor clamping
Low coolant pressure
Incorrect coolant type
Feed fluctuations
Too high feed
Too low feed
Spindle speed too high
Spindle speed too low
Material structure
Material shrinking due to heat
Workpiece thin wall section
Misalignment
Undersized hole
Rough cutting edge finish
Built up edge
Worn out edge
Interrupted chip flow
Too small flute clearance
Incorrect drill profile
Incorrect head angles
Oversized bushing
A gap between bushing and workpiece
Bushing undersize
Loss of coolant pressure
High coolant pressure
Overheating coolant
Insufficent coolant
Head inside angle excessive wear
Head outside angle excessive wear
Too short carbide head
Tool heal drag
Worn supporting pads
Possible Causes
+ + + + +
+ +
+ + +
+ + + + + +
+ + + +
Drill Problems
Breakage
Chipping
Poor drill life
Excessive margin wear
Excessive corner wear
Drill heat
Flute bending
Damaged wear pad
Cratering
747
748
Gundrill Recommended Machining Conditions
Feed vs. mm/rev Drill Diameter mm
2.0-9.79
9.8-11.69
11.7-13.19
13.2-16.19
16.2-40
0.12-0.10
0.01-0.40
0.06-0.14
0.03-0.17
0.03-0.18
0.035-0.19
0.025-0.03
0.03-0.035
749
REAMERS
Shanks for BAYO T-REAM
Interchangeable Head Reamers
RM-BNT5-1.5D-16C
RM-BNT6-1.5D-16C
RM-BNT7-1.5D-20C
RM-BNT8-1.5D-20C
RM-BNT9-1.5D-25C
RM-BNT9-1.5D-32C
RM-BNT5-3D-16C
RM-BNT6-3D-16C
RM-BNT7-3D-20C
RM-BNT8-3D-20C
RM-BNT9-3D-25C
RM-BNT9-3D-32C
RM-BNT5-5D-16C
RM-BNT6-5D-16C
RM-BNT7-5D-20C
RM-BNT8-5D-20C
RM-BNT9-5D-32C
RM-BNT5-8D-16C
RM-BNT6-8D-16C
RM-BNT7-8D-20C
RM-BNT8-8D-20C
RM-BNT9-8D-32C
SSC
RM-BNT (Shanks)
ULDR(1)
11.501
13.501
16.001
20.001
25.401
158.2
108.2
254.2
68.25
154.2
218.2
156.2
314.2
BN5
BN6
BN7
BN8
BN9
RM-BN5-SR
RM-BN6-SR
RM-BN7-SR
RM-BN8-SR
RM-BN9-SR
RM-BN5-K
RM-BN6-K
RM-BN7-K
RM-BN8-K
RM-BN9-K
Usable length diameter ratio
Reamer min. diameter
(3) Reamer max. diameter
(4) Connection size
Holder Designation Code Key
Reamer
BNT6
3D
Bayonet
Tool Size
Functional
C- cylindrical, W-Weldon, M-Morse
No letter - Steel (default), C-Carbide, W- Heavy metal
Bayonet Screw
Clamping Key
Head Diameter
Bayonet Size
11.501-13.500
13.501-16.000
16.001-20.000
20.001-25.400
25.401-32.000
751
DH7
RM-BN-RC-RING
RM-BN5-RC-RING
RM-BN6-RC-RING
RM-BN7-RC-RING
RM-BN8-RC-RING
RM-BN9-RC-RING
Runout Adjustment Rings for
RM-BNT Reamer Holders
DCON(2)
M8x0.5
RM-BNT5
RM-BNT6
RM-BNT7
RM-BNT8
RM-BNT9
RM-BN5-RC-SR
RM-BN6-RC-SR
RM-BN7/8/9-RC-SR
Reamer bayonet size
RM-BNT reamer holder shank size
RM-BN-H7LB
Quick Change Left-Hand Flute
Reaming Heads for High Speed
Reaming of Through Holes
• For user guide, see pages 754-757
(1) The uncoated fine grain IC08 is available on request
(2) Seat size code
Complementary Grades (on request):
IC30N cermet tipped, recommended for reaming
the following materials: non-alloyed (mild) steel,
low alloyed steel (<5% of alloying elements), free cutting steel,
tempered steel (tensile strength <1100 N/mm2)
and nodular iron (GGG40, GGG60, etc.)
ID5 (PCD) recommended for high speed reaming
of aluminum (special cases).
RN01 (DLC coating) recommended for reaming
the following materials: aluminum alloys (cast, wrought, etc.), brass,
bronze and other nonferrous materials.
752
RM-BN5-11.501-H7LB
RM-BN5-12.000-H7LB
RM-BN5-13.000-H7LB
RM-BN5-13.500-H7LB
RM-BN6-13.501-H7LB
RM-BN6-14.000-H7LB
RM-BN6-15.000-H7LB
RM-BN6-16.000-H7LB
RM-BN7-16.001-H7LB
RM-BN7-17.000-H7LB
RM-BN7-18.000-H7LB
RM-BN7-19.000-H7LB
RM-BN7-20.000-H7LB
RM-BN8-20.001-H7LB
RM-BN8-21.000-H7LB
RM-BN8-22.000-H7LB
RM-BN8-23.000-H7LB
RM-BN8-24.000-H7LB
RM-BN8-25.000-H7LB
RM-BN9-26.000-H7LB (1)
RM-BN9-27.000-H7LB (1)
RM-BN9-28.000-H7LB (1)
RM-BN9-29.000-H7LB (1)
RM-BN9-30.000-H7LB (1)
RM-BN9-31.000-H7LB (1)
RM-BN9-32.000-H7LB (1)
RM-BN-H7SA
Quick Change Straight Flute
Reaming of Blind Holes
RM-BN5-11.501-H7SA
RM-BN5-12.000-H7SA
RM-BN5-13.000-H7SA
RM-BN5-13.500-H7SA
RM-BN6-13.501-H7SA
RM-BN6-14.000-H7SA
RM-BN6-15.000-H7SA
RM-BN6-16.000-H7SA
RM-BN7-16.001-H7SA
RM-BN7-17.000-H7SA
RM-BN7-18.000-H7SA
RM-BN7-19.000-H7SA
RM-BN7-20.000-H7SA
RM-BN8-20.001-H7SA
RM-BN8-21.000-H7SA
RM-BN8-22.000-H7SA
RM-BN8-23.000-H7SA
RM-BN8-24.000-H7SA
RM-BN8-25.000-H7SA
RM-BN9-26.000-H7SA (1)
RM-BN9-27.000-H7SA (1)
RM-BN9-28.000-H7SA (1)
RM-BN9-29.000-H7SA (1)
RM-BN9-30.000-H7SA (1)
RM-BN9-31.000-H7SA (1)
RM-BN9-32.000-H7SA (1)
753
The BAYO T-REAM Line is Available in 5 Sizes
Each size has its own diameter range and holder.
The same RM-BN7 holder can hold any
head between Ø16.001–20.0 mm
RM-BN9
Ø25.4-32.0 mm
754
RM-BN8
Ø20.0-25.4 mm
Holder
RM-BN7
RM-BN6
RM-BN5
Ø16.0-20.0 mm
Ø13.5-16 mm
Ø11.5-13.5 mm
Through Hole
Blind Hole
Left-Hand Flute
The left-hand spiral is designed
especially for through hole
reaming. Due to this design, the
chips are being pushed forward
immediately after formation.
Straight Flute
The coolant flow assists the chip
evacuation process. It directs the
just-formed chips backwards. The
chips pass through the straight
flutes and are thrown out of the
hole, without causing any damage
to the reamer or hole surface.
ATTENTION: Cutting tools can break during use.
To avoid injury always use safety precautions
such as gloves, shields and eye protection.
Indexing
• Release the reaming head with the key, turning in
a counterclockwise direction until it rotates freely
• Rotate another one turn by hand
• Remove the reamer head from the tool; the
clamping screw should remain inside!!!
• Clean the pocket of the toolholder (Fig. 1)
• Clean the cone on the new reamer head
• Clamp the reaming head on the screw; note,
BN8 and BN9 can be assembled only in a
specific position relative to the screw (rotate the
head until locating the correct position) (Fig. 3)
• Manually rotate the reaming head. In the beginning it
should rotate without the screw and then (after 1/6 of
a turn) it should engage with the screw. Rotate until it
sits firmly in the pocket. If the screw rotates together
with the reaming head from the beginning, remove the
reaming head and open the screw another one turn.
• Tighten with the special key (Fig. 4)
• Make sure that there is no face gap between
the toolholder and the reaming head (Fig. 5)
Assembly Instructions (BN5-BN9)
First Assembly
• Clean the toolholder pocket (Fig. 1)
• Clean the reamer head clamping cone
• Insert the clamping screw into the holder and rotate
it 2-3 turns in a clockwise direction (Fig. 2)
• Clamp the reaming head on the screw; note, BN8
and BN9 can be assembled only in a specific
position relative to the screw (rotate the head
until locating the correct position) (Fig. 3)
• Manually rotate the reaming head until
it sits firmly in the pocket
• Make sure there is no face gap between the
toolholder and the reaming head (Fig. 5)
BN9: 21-23 N*m
BN8: 17-20 N*m
BN7: 13-15 N*m
BN6: 8-10 N*m
BN5: 7-8 N*m
Lead Code / Parameter
β°
a [mm]
g°
־
8°
Specially Tailored (undesignated)
β¡
γ¡
When choosing a reamer, it is important to select a lead geometry that covers the reaming allowance.
Reaming Allowance
Reaming allowance is the stock material
which should be removed by reaming.
It is recommended to leave different reaming
allowances depending on the workpiece
material and the pre-hole quality.
Pre-hole should be smooth and straight,
without deep scratches on it.
the following materials: non-alloyed (mild) steel, low
alloyed steel (<5% of alloying elements), free cutting
steel, tempered steel (tensile strength <1100 N/
mm2) and nodular iron (GGG40, GGG60, etc.)
ID5 (PCD) recommended for high speed
reaming of aluminum (special cases).
RN01 (DLC coating) recommended for reaming the
following materials: aluminum alloys (cast, wrought,
etc.), brass, bronze and other nonferrous materials.
Δ - Reaming allowance
Δ = ∅DR - ∅DP
ØDR
ØDP
Pre-hole
Hole Ø mm
< 9.5
Steel and Cast Iron
Aluminum and Brass 0.07-0.10
9.5 - 11.5
11.5 - 13.5
13.5 - 16
16 - 32
>32
mm/Ø
Recommeded Cutting Conditions for BAYO T-REAM High Speed Reaming Heads
ISO Material
Non-alloyed
steel, cast steel,
Low alloyed
steel,
cast steel (less
than 5% alloying
elements)
High alloyed
Quenched &
tempered
Ferritic / martensitic
Grey iron
(GG)
Nodular iron
(GGG)
Malleable iron,
ferritic / pearlitic
Aluminum - cast,
Brass, bronze
Austentic
Pearlitic / ferritic
Pearlitic / martensitic
Vc = 60 - 120
Vc = 80 - 200
Vc = 90 - 240
BN4 - BN6 fz = 0.08 - 0.21 BN4 - BN6 fz = 0.08 - 0.21 BN4 - BN6 fz = 0.06 - 0.18 BN4 - BN6 fz = 0.05 - 0.15
BN7 - BN9 fz = 0.12 - 0.27 BN7 - BN9 fz = 0.12 - 0.27 BN7 - BN9 fz = 0.09 - 0.21 BN7 - BN9 fz = 0.07 - 0.16
Vc = 20 - 60
BN4 - BN6 fz = 0.05 - 0.13 BN4 - BN6 fz = 0.04 - 0.11 BN4 - BN6 fz = 0.04 - 0.11
BN7 - BN9 fz = 0.07 - 0.17 BN7 - BN9 fz = 0.06 - 0.14 BN7 - BN9 fz = 0.05 - 0.14
Vc = 20 - 40
Second Choice
Duroplastics, fiber
plastics
Interrupted Through Hole
* High temp.
Vc = 120 - 220
BN4 - BN6 fz = 0.03 - 0.09
BN7 - BN9 fz = 0.04 - 0.11
BN4 - BN6 fz = 0.08 - 0.18 BN4 - BN6 fz = 0.08 - 0.16 BN4 - BN6 fz = 0.05 - 0.13 BN4 - BN6 fz = 0.05 - 0.13
BN7 - BN9 fz = 0.10 - 0.24 BN7 - BN9 fz = 0.10 - 0.22 BN7 - BN9 fz = 0.07 - 0.17 BN7 - BN9 fz = 0.07 - 0.17
SA or LB
Vc = 160 - 280
Vc = 160 - 300
Vc = 150 - 250
BN4 - BN6 fz = 0.11 - 0.20 BN4 - BN6 fz = 0.11 - 0.20 BN4 - BN6 fz = 0.06 - 0.15
BN7 - BN9 fz = 0.11 - 0.24 BN7 - BN9 fz = 0.11 - 0.24 BN7 - BN9 fz = 0.08 - 0.19
LA or SA
Vc = 100 - 220
Vc = 100 - 240
BN7 - BN9 fz = 0.11 - 0.24 BN7 - BN9 fz = 0.11 - 0.24 BN7 - BN9 fz = 0.08 - 0.20
RN01
LB or SG
SG
Vc = 150 - 400
Vc = 200 - 500
Vc = 150 - 350
BN4 - BN6 fz = 0.08 - 0.16 BN4 - BN6 fz = 0.08 - 0.2 BN4 - BN6 fz = 0.08 - 0.16
BN7 - BN9 fz = 0.10 - 0.20 BN7 - BN9 fz = 0.11 - 0.24 BN7 - BN9 fz = 0.10 - 0.20
SA or SG
SG or SA
Vc = 180 - 240
Vc = 30 - 100
BN4 - BN6 fz = 0.05 - 0.16 BN4 - BN6 fz = 0.04 - 0.13 BN4 - BN6 fz = 0.04 - 0.13
BN7 - BN9 fz = 0.04 - 0.20 BN7 - BN9 fz = 0.05 - 0.16 BN7 - BN9 fz = 0.05 - 0.16
Vc = 25 - 80
BN4 - BN6 fz = 0.05 - 0.10 BN4 - BN6 fz = 0.05 - 0.12 BN4 - BN6 fz = 0.05 - 0.10
BN7 - BN9 fz = 0.10 - 0.20 BN7 - BN9 fz = 0.10 - 0.23 BN7 - BN9 fz = 0.10 - 0.20
L*
Vc = 15 - 50
S*
BN4 - BN6 fz = 0.06 - 0.15
BN7 - BN9 fz = 0.08 - 0.19
BN4 - BN6 fz = 0.08 - 0.2
BN7 - BN9 fz = 0.11 - 0.24
BN4 - BN6 fz = 0.05 - 0.12
BN7 - BN9 fz = 0.10 - 0.23
BN4 - BN6 fz = 0.04 - 0.10 BN4 - BN6 fz = 0.04 - 0.10 BN4 - BN6 fz = 0.03 - 0.08 BN4 - BN6 fz = 0.03 - 0.08
BN7 - BN9 fz = 0.05 - 0.13 BN7 - BN9 fz = 0.05 - 0.13 BN7 - BN9 fz = 0.04 - 0.11 BN7 - BN9 fz = 0.04 - 0.11
Vc = 25 - 50
BN4 - BN6 fz = 0.06 - 0.15 BN4 - BN6 fz = 0.05 - 0.13 BN4 - BN6 fz = 0.06 - 0.15 BN4 - BN6 fz = 0.05 - 0.13
BN7 - BN9 fz = 0.10 - 0.20 BN7 - BN9 fz = 0.10 - 0.20 BN7 - BN9 fz = 0.10 - 0.20 BN7 - BN9 fz = 0.10 - 0.20
* Standard edge geometries are not suitable for reaming titanium and high temperature alloys.
In order to choose a proper geometry, please ask for our recommendations.
• The given cutting data recommendations refer to the short holders (3xD effective reaming overhang). For longer holders,
the cutting speed should be reduced proportionally.
• For relatively large leading angles (spot-facing geometries), the feed should be reduced up to 30%.
• All the given cutting data recommendations refer to the machines with spindle through coolant supply.
756
Vc = 60-160
Interrupted Blind Hole
Vc = 90 - 200
BN4 - BN6
fz = 0.05 - 0.15
fz = 0.05 - 0.17
BN7 - BN9 fz = 0.08 - 0.20 BN7 - BN9 fz = 0.08 - 0.21
BN4 - BN6 fz = 0.06 - 0.18 BN4 - BN6 fz = 0.06 - 0.18
BN7 - BN9
fz = 0.07 - 0.16
fz = 0.07 - 0.20
BN7 - BN9 fz = 0.05 - 0.13
BN4 - BN6 fz = 0.06 - 0.18
BN7 - BN9 fz = 0.08 - 0.23
Vc = 6 - 10
fz = 0.03 - 0.08
fz = 0.05 - 0.10
Vc = 8 - 20
BN4 - BN6 fz = 0.05 - 0.13
BN7 - BN9 fz = 0.08 - 0.18
Vc = 160 - 240
BN7 - BN9 fz = 0.08 - 0.24
BN4 - BN6 fz = 0.06 - 0.16
BN4 - BN6 fz = 0.05 - 0.15
BN7 - BN9 fz = 0.08 - 0.20
Vc = 200 - 400
Vc = 150 - 300
BN4 - BN6 fz = 0.08 - 0.16
BN7 - BN9 fz = 0.11 - 0.20
BN4 - BN6 fz = 0.05 - 0.16
BN7 - BN9 fz = 0.05 - 0.21
BN4 - BN6 fz = 0.05 - 0.10
BN7 - BN9 fz = 0.10 - 0.20
BN4 - BN6 fz = 0.04 - 0.13
BN7 - BN9 fz = 0.05 - 0.16
BN4 - BN6 fz = 0.07 - 0.15
Vc = 4 - 8
fz = 0.04 - 0.10
Through Hole - LB
Blind Hole - SA
BN4 - BN6 fz = 0.04 - 0.10
fz = 0.08 - 0.16
fz = 0.10 - 0.20
Vc = 9 - 20
fz = 0.06 - 0.16
fz = 0.08 - 0.20
Vc = 10 - 20
Vc = 10 - 30
fz = 0.08 - 0.15
fz = 0.11- 0.24
fz = 0.05 - 0.12
fz = 0.04 - 0.13
fz = 0.05 - 0.16
BN4 - BN6 fz = 0.03 - 0.08
fz = 0.04 - 0.11
Legend:
Cutting speed [m/min]
BAYO T-REAM head size
BN4-BN6
fz = 0.04 - 0.15
Feed [mm/tooth]
BN7-BN9
fz = 0.05 - 0.20
RM-MTR-H7S-CS-C
UOP Solid Carbide Reamers
with Straight Flutes, Unequal
Pitch and Coolant Holes for High
Speed Reaming of Blind Holes
DC H7
RM-MTR-0100-H7S-CS-C
RM-MTR-0150-H7S-CS-C
RM-MTR-0200-H7S-CS-C
RM-MTR-0250-H7S-CS-C
RM-MTR-0300-H7S-CS-C
RM-MTR-0350-H7S-CS-C
RM-MTR-0400-H7S-CS-C
RM-MTR-0450-H7S-CS-C
RM-MTR-0500-H7S-CS-C
RM-MTR-0550-H7S-CS-C
RM-MTR-0600-H7S-CS-C
RM-MTR-0650-H7S-CS-C
RM-MTR-0700-H7S-CS-C
RM-MTR-0750-H7S-CS-C
RM-MTR-0800-H7S-CS-C
RM-MTR-0850-H7S-CS-C
RM-MTR-0900-H7S-CS-C
RM-MTR-0950-H7S-CS-C
RM-MTR-1000-H7S-CS-C
RM-MTR-1050-H7S-CS-C
RM-MTR-1100-H7S-CS-C
RM-MTR-1150-H7S-CS-C
RM-MTR-1200-H7S-CS-C
EVO
• EVO is a hard submicron IC07 carbide substrate with an ultra-thin silicon based PVD coating, obtained by High Density Plasma (HDP) technology
• Hole tolerance: H7 manufacturing tolerance according to DIN 1420
758
Solid Carbide Reamers with
Helical Flutes, Unequal Pitch and
Coolant Grooves for High Speed
RM-MTR-H7N-CS-C
RM-MTR-0100-H7N-CS-C
RM-MTR-0150-H7N-CS-C
RM-MTR-0200-H7N-CS-C
RM-MTR-0250-H7N-CS-C
RM-MTR-0300-H7N-CS-C
RM-MTR-0350-H7N-CS-C
RM-MTR-0400-H7N-CS-C
RM-MTR-0450-H7N-CS-C
RM-MTR-0500-H7N-CS-C
RM-MTR-0550-H7N-CS-C
RM-MTR-0600-H7N-CS-C
RM-MTR-0650-H7N-CS-C
RM-MTR-0700-H7N-CS-C
RM-MTR-0750-H7N-CS-C
RM-MTR-0800-H7N-CS-C
RM-MTR-0850-H7N-CS-C
RM-MTR-0900-H7N-CS-C
RM-MTR-0950-H7N-CS-C
RM-MTR-1000-H7N-CS-C
RM-MTR-1050-H7N-CS-C
RM-MTR-1100-H7N-CS-C
RM-MTR-1150-H7N-CS-C
RM-MTR-1200-H7N-CS-C
• EVO is a hard submicron IC07 carbide substrate with an ultra-thin silicon based PVD coating, obtained by High Density Plasma (HDP) technology • Hole tolerance: H7
manufacturing tolerance according to DIN 1420
RM-MTR Cutting Conditions
Main Material Group
Stainless steel - special alloys
Light alloys
HRSA
Ti
Material Type
Low carbon content
Medium carbon content
Die/tool steel
AISI 304-416-420
AISI 316-440
17-4 PH 15-5 PH
Cr - Co alloys
Duplex F51
Super duplex F55
Unalloyed aluminum
HRSA Hastelloy
HRSA Inconel 625
HRSA Inconel 718
HRSA nimonic
Titanio - titanium
≤ 54 HRC
21-24
250-500
Suitability
30-80
Reamer Diameter mm
4.00-5.00
5.50-7.50
8.00-10.0
10.5-12.0
0.15-0.70
0.50-1.40
0.80-1.60
Runout max 0.005 mm
759
RM-FCR-H7S-CS-C
DIN 212C Solid Carbide Reamers
with Straight Flutes and a
Cylindrical Shank for Blind Holes
RM-FCR-0300-H7S-CS-C
RM-FCR-0320-H7S-CS-C
RM-FCR-0350-H7S-CS-C
RM-FCR-0400-H7S-CS-C
RM-FCR-0450-H7S-CS-C
RM-FCR-0500-H7S-CS-C
RM-FCR-0550-H7S-CS-C
RM-FCR-0600-H7S-CS-C
RM-FCR-0650-H7S-CS-C
RM-FCR-0700-H7S-CS-C
RM-FCR-0750-H7S-CS-C
RM-FCR-0800-H7S-CS-C
RM-FCR-0850-H7S-CS-C
RM-FCR-0900-H7S-CS-C
RM-FCR-0950-H7S-CS-C
RM-FCR-1000-H7S-CS-C
RM-FCR-1050-H7S-CS-C
RM-FCR-1100-H7S-CS-C
RM-FCR-1200-H7S-CS-C
RM-FCR-1300-H7S-CS-C
RM-FCR-1400-H7S-CS-C
RM-FCR-1500-H7S-CS-C
RM-FCR-1600-H7S-CS-C
• Hole tolerance: H7 manufacturing tolerance according to DIN1420 • Available grades: IC07 - uncoated, optional: IC907 - TiAlN PVD coated • Special diameters are
available on request • For user guide and cutting conditions, see pages 765-768
760
RM-FCR-H7N-CS-C
FHA°
DIN 212B Solid Carbide
Reamers with Helical Flutes
and a Cylindrical Shank
for Through Holes
RM-FCR-0300-H7N-CS-C
RM-FCR-0350-H7N-CS-C
RM-FCR-0400-H7N-CS-C
RM-FCR-0450-H7N-CS-C
RM-FCR-0500-H7N-CS-C
RM-FCR-0550-H7N-CS-C
RM-FCR-0600-H7N-CS-C
RM-FCR-0650-H7N-CS-C
RM-FCR-0700-H7N-CS-C
RM-FCR-0750-H7N-CS-C
RM-FCR-0800-H7N-CS-C
RM-FCR-0850-H7N-CS-C
RM-FCR-0900-H7N-CS-C
RM-FCR-0950-H7N-CS-C
RM-FCR-1000-H7N-CS-C
RM-FCR-1050-H7N-CS-C
RM-FCR-1100-H7N-CS-C
RM-FCR-1200-H7N-CS-C
RM-FCR-1300-H7N-CS-C
RM-FCR-1400-H7N-CS-C
RM-FCR-1500-H7N-CS-C
RM-FCR-1600-H7N-CS-C
• Hole tolerance: H7 manufacturing tolerance according to DIN1420
available on request • For user guide, see pages 765-768
• Available grades: IC07 - uncoated, optional: IC907 - TiAlN PVD coated • Special diameters are
RM-SHR-H7S-MT
DIN 8094 Solid Carbide Reamers
with Straight Flutes and a Morse
Taper Shank for Blind Holes
CB
RM-SHR-0500-H7S-MT1-CH
RM-SHR-0600-H7S-MT1-CH
RM-SHR-0700-H7S-MT1-CH
RM-SHR-0800-H7S-MT1-CH
RM-SHR-0900-H7S-MT1-CH
RM-SHR-1000-H7S-MT1-CH
RM-SHR-1100-H7S-MT1-CH
RM-SHR-1200-H7S-MT1-CH
RM-SHR-1300-H7S-MT1-CH
RM-SHR-1400-H7S-MT1-CH
RM-SHR-1500-H7S-MT2-CH
RM-SHR-1600-H7S-MT2-CH
RM-SHR-1700-H7S-MT2-CB
RM-SHR-1800-H7S-MT2-CB
RM-SHR-1900-H7S-MT2-CB
RM-SHR-2000-H7S-MT2-CB
RM-SHR-2200-H7S-MT2-CB
RM-SHR-2400-H7S-MT3-CB
RM-SHR-2500-H7S-MT3-CB
RM-SHR-2600-H7S-MT3-CB
RM-SHR-2800-H7S-MT3-CB
RM-SHR-3000-H7S-MT3-CB
RM-SHR-3200-H7S-MT4-CB
RM-SHR-3400-H7S-MT4-CB
RM-SHR-3600-H7S-MT4-CB
RM-SHR-4000-H7S-MT4-CB
72.5
96.5
109.5
MT1
MT2
MT3
MT4
• Available only upon request • -CH: Brazed solid carbide head • -CB: Brazed solid carbide tips • Hole tolerance: H7 manufacturing tolerance according to DIN 1420
• Available grades: IC07 (uncoated), optional: IC907 (TiAlN PVD coated) • For user guide and cutting conditions, see pages 765-768
762
RM-SHR-H7N-MT
DIN 8093 Solid Carbide Reamers
with Spiral Flutes and a Morse
Taper Shank for Through Holes
RM-SHR-0500-H7N-MT1-CH
RM-SHR-0600-H7N-MT1-CH
RM-SHR-0700-H7N-MT1-CH
RM-SHR-0800-H7N-MT1-CH
RM-SHR-0900-H7N-MT1-CH
RM-SHR-1000-H7N-MT1-CH
RM-SHR-1100-H7N-MT1-CH
RM-SHR-1200-H7N-MT1-CH
RM-SHR-1300-H7N-MT1-CH
RM-SHR-1400-H7N-MT1-CH
RM-SHR-1500-H7N-MT2-CH
RM-SHR-1600-H7N-MT2-CH
RM-SHR-1800-H7N-MT2-CB
RM-SHR-1900-H7N-MT2-CB
RM-SHR-2000-H7N-MT2-CB
RM-SHR-2200-H7N-MT2-CB
RM-SHR-2400-H7N-MT3-CB
RM-SHR-2500-H7N-MT3-CB
RM-SHR-2600-H7N-MT3-CB
RM-SHR-2800-H7N-MT3-CB
RM-SHR-3000-H7N-MT3-CB
RM-SHR-3200-H7N-MT4-CB
RM-SHR-3400-H7N-MT4-CB
RM-SHR-3500-H7N-MT4-CB
RM-SHR-3600-H7N-MT4-CB
RM-SHR-3800-H7N-MT4-CB
RM-SHR-4000-H7N-MT4-CB
TM1
• Available only upon request • -CH: Brazed solid carbide head • -CB: Brazed solid carbide tips • Hole tolerance: H7 manufacturing tolerance according to DIN 1420 •
Available grades: IC07 (uncoated), optional: IC907 (TiAlN PVD coated) • For user guide and cutting conditions, see pages 765-768
763
RM-SR-H7S
DIN 8054 Brazed Carbide Tip
Shell Reamers with Straight Flutes
1:30 conical connection with brazed tips
RM-SR25.000H7S-13
RM-SR30.000H7S-13
RM-SR34.000H7S-13
RM-SR35.000H7S-13
RM-SR36.000H7S-16
RM-SR37.000H7S-16
RM-SR38.000H7S-16
RM-SR40.000H7S-16
RM-SR42.000H7S-16
RM-SR44.000H7S-16
RM-SR45.000H7S-16
RM-SR48.000H7S-19
RM-SR50.000H7S-19
RM-SR55.000H7S-22
RM-SR58.000H7S-22
RM-SR60.000H7S-22
RM-SR70.000H7S-27
• Available only upon request • Right-hand, H7 manufacturing tolerance according to DIN 1420 • For user guide and cutting conditions, see pages 765-768
For tools, see pages: RM-SRH-Q-MT (764)
RM-SRH-Q-MT
DIN 217 Shell Reamer Shanks
with a Morse Taper Connection
Driving Ring
Extracting Nut
1:30 conical connection with an extraction nut, driving ring and a key.
RM-SRH Q13-MT3
RM-SRH Q16-MT3
RM-SRH Q19-MT3
RM-SRH Q19-MT4
RM-SRH Q22-MT3
RM-SRH Q22-MT4
RM-SRH Q27-MT4
RM-SRH Q27-MT5
• Available only upon request
(1) Minimum insert diameter
(2) Maximum insert diameter
For inserts, see pages: RM-SR-H7S (764)
Single-Edged Indexable
Reamers for Through Holes
RM-SET8.000H6T-B-C16S
RM-SET9.000H6T-B-C16S
RM-SET10.000H6T-B-C16S
RM-SET11.000H6T-B-C16S
RM-SET12.000H6T-B-C16S
RM-SET13.000H6T-B-C16S
RM-SET14.000H6T-B-C16S
RM-SET15.000H6T-B-C16S
RM-SET16.000H6T-B-C20S
RM-SET17.000H6T-B-C20S
RM-SET18.000H6T-B-C20S
RM-SET19.000H6T-B-C20S
RM-SET20.000H6T-B-C25S
RM-SET21.000H6T-B-C25S
RM-SET22.000H6T-B-C25S
RM-SET23.000H6T-B-C25S
RM-SET24.000H6T-B-C25S
RM-SET25.000H6T-B-C25S
RM-SET26.000H6T-B-C25S
RM-SET27.000H6T-B-C25S
RM-SET28.000H6T-B-C25S
RM-SET29.000H6T-B-C25S
RM-SET30.000H6T-B-C25S
RM-SET31.000H6T-B-C25S
RM-SET32.000H6T-B-C25S
L6(1)
RM-SET-T-B
• For spare parts, see page 772 • For user guide and cutting conditions, see pages 775-780
(1) Pad length
(2) Insert size
For inserts, see pages: RM-SEI-B (773)
771
RM-SET-B-B
Reamers for Blind Holes
RM-SET8.000H6B-B-C16S
RM-SET9.000H6B-B-C16S
RM-SET10.000H6B-B-C16S
RM-SET11.000H6B-B-C16S
RM-SET12.000H6B-B-C16S
RM-SET13.000H6B-B-C16S
RM-SET14.000H6B-B-C16S
RM-SET15.000H6B-B-C16S
RM-SET16.000H6B-B-C20S
RM-SET17.000H6B-B-C20S
RM-SET18.000H6B-B-C20S
RM-SET19.000H6B-B-C20S
RM-SET20.000H6B-B-C25S
RM-SET21.000H6B-B-C25S
RM-SET22.000H6B-B-C25S
RM-SET23.000H6B-B-C25S
RM-SET24.000H6B-B-C25S
RM-SET25.000H6B-B-C25S
RM-SET26.000H6B-B-C25S
RM-SET27.000H6B-B-C25S
RM-SET28.000H6B-B-C25S
RM-SET29.000H6B-B-C25S
RM-SET30.000H6B-B-C25S
RM-SET31.000H6B-B-C25S
RM-SET32.000H6B-B-C25S
• For user guide and cutting conditions, see pages 775-780
D [mm]
Clamping Wedge
WDG-RM-SE-1
WDG-RM-SE-2
WDG-RM-SE-3
WDG-RM-SE-4
SR-CL-RM-SE-1
SR-CL-RM-SE-3
SR-CL-RM-SE-4
Wedge
772
Adjustment Pin
SR-ADJ-M3x2.5
SR-ADJ-M3x3
SR-ADJ-M3x4
SR-ADJ-M4x4
SR-ADJ-M4x6
SR-ADJ-M4x8
SR-ADJ-M4x10
PIN-ADJ-RM-SE-1
PIN-ADJ-RM-SE-2
PIN-ADJ-RM-SE-3
PIN-ADJ-RM-SE-4
SEI
Single Edge
Lead Type
A, B, C
Rake
RM-SEI-B
Single-Edged Reaming Inserts
for General Applications at
High Cutting Speeds
Insert Designation Code Key
RM-SEI-1B-00
RM-SEI-1B-06
RM-SEI-1B-12
RM-SEI-2B-00
RM-SEI-2B-06
RM-SEI-2B-12
RM-SEI-3B-00
RM-SEI-3B-06
RM-SEI-3B-12
RM-SEI-4B-00
RM-SEI-4B-06
RM-SEI-4B-12
IC507
• Lead type of insert should be compatible with lead type of the tool
(1) Insert size
For tools, see pages: RM-SET-B-B (772) • RM-SET-T-B (771)
RM-SEI-A
for High Surface Quality at
Low Cutting Conditions
RM-SEI-1A-06
RM-SEI-2A-06
RM-SEI-3A-06
RM-SEI-3A-12
RM-SEI-4A-06
• Lead type of insert should be compatible with lead type of the tool • Available on request
773
RM-SEI-C
for Aluminum and Brass
RM-SEI-1C-12
RM-SEI-2C-12
RM-SEI-3C-12
RM-SEI-4C-12
Lmax
RM SETTING DEVICE
Reamer Setting Device
774
d max
Front Angles and Cutting Geometries
4 standard lead angles are available:
Lead
L [mm]
Use
3˚
Higher surface quality, lower cutting conditions
(not recommended for nonferrous materials)
Universal use, high speed cutting conditions
Can be used on a wide range of materials
75˚
Suitable for aluminum and brass, high cutting speed
D(1)
When needed for blind hole - lower feed
On request
3 standard cutting angles are available:
Angle [deg.]
0˚
For cast iron applications
6˚
Carbide Grades
IC07 grade is the basic substrate for the reaming
inserts. It is a very versatile submicron grade.
IC07 features very high fracture toughness and
wear resistance, which is required for efficient
high speed reaming.
An uncoated IC07 can be used for machining
nonferrous (N type material group) applications.
For stainless steel and aluminum
Two types of standard coatings are available:
• IC907 – a TiAlN PVD coating for steel (P) and
stainless steel (M) workpiece material groups
• IC507 - a TiCN+TiN PVD coating for cast iron (K)
workpiece material group
The following grades can be provided on request:
• PCD grade for machining aluminum
• PCBN grade for machining cast iron
• IC30N (cermet) for machining steel
775
Concept
The Index H-Ream Line is available in 4 sizes
and features two different holder geometries
(short flute and long flute). The holder selection
depends on the hole type (through or blind).
RM-SEI-1
Ø8.00-9.99 mm
(Ø.315-.393")
RM-SEI-2
Ø10.00-11.99 mm
(Ø.393-.472")
RM-SEI-3
Ø12.00-25.99 mm
(Ø.472-1.024")
RM-SEI-4
Ø26.00-32.00 mm
(Ø1.024-1.260")
776
Short Flute Holder
This holder has a lateral coolant
outlet located right above the
insert. The coolant is pointed
directly to the cutting edge to
lubricate it and divert the chips
forward. Additional coolant
outlets are located behind the
guiding pads.
Their purpose is to reduce high
friction that is created between
the pads and the reamed
surface during machining.
Long Flute Holder
This holder has a frontal coolant
outlet. The liquid reaches the bottom
of the blind hole and evacuates
the formed chips. These chips are
conveyed backwards through the
long chip gullet (flute) of the holder.
Setting Procedure
Place the reamer between
the centering pins of the device.
Use the pad as a reference for
setting the indicator to zero.
Rotate and place the inserts
against indicators.
Adjust the frontal side of the insert
to: +15 µm (+0.6 µin) on D≤9.99,
+20 µm (+0.8 µin) on D≤10.00
Adjust the rear side of insert to:
+5 µm (+0.2 µin) on D≤9.99,
+10 µm (+0.4 µin) on D≤10.00
High Friction
Lubricated Zones
Tighten the adjustment screws in a
clockwise direction.
Back Taper
The back taper prevents the reamer from jamming, as
well as lowering reaming forces and improving surface
quality. Incorrect back taper may cause unstable
reaming, accelerated wear and rough surface finish.
Insert Indexing
Rotate the adjustment screws one
turn counterclockwise (CCW).
Rotate the clamping screw CCW from the
top and/or clockwise (CW) from the bottom,
turning both sides simultaneously.
Remove the insert. Clean the insert and the pocket. Place
the sharp edge on the outer position.
Press the insert against the back stopper and the two
adjustment pins.
Tighten the clamping wedge by rotating the clamping
screw CW from the top or CCW from the bottom.
777
Setting Methods
There are two optional setting methods - comparison
micrometer and setting device.
Comparison micrometer with dial gauge, although
a low cost solution and readily available for small
workshops, is prone to damaging the cutting
edge and therefore not recommended.
Using a Comparison Micrometer
Set the micrometer to the correct diameter using the
precision blocks.
Adjust the frontal diameter and back taper by turning the
adjustment screw clockwise.
The frontal diameter should be larger than the rear
diameter by approximately 0.015 mm.(0.6 µin)
Using a Setting Device
ISCAR’s mechanical setting device enables
easy, quick and accurate adjustment.
Due to its modular construction, it can
be used for standard, special and more
complicated reamer adjustments.
Setting Device
Located Between Centers
Shorter setting time
Modular system
Higher accuracy
No risk of damaging the cutting edge
evaluated by examining the results and changing the
machining conditions accordingly.
H-REAM Cutting Conditions
The cutting conditions in the table below should
be used to start a new application.
Optimal conditions for a specific application should be
Lead A=15°/3° L3
(reaming allowance = 0.1-0.3)
Non-alloy steel, cast steel and free cutting steel
778
Cermet
0/6
Aluminum wrought alloy
Aluminum -cast, alloyed
26-28
Please ask
[°]
Lead B=30°/3° L1.3
10-70
Lead D=30°/3° L0.6
(reaming allowance = 0.1-0.2)
779
Lead C=75°/3° L0.55
(reaming allowance = 0.2-0.4)
• Reamer or pilot hole not centered • Use a floating reamer chuck or correct pilot hole
• Check size of reamer and correct if necessary
• Reamer too large
• Change lubricant and increase coolant pressure
• Cooling / lubrication problems
Hole too large
dnom
Hole too small
• Worn reamer
• Reaming allowance too small
• Replace the reamer
• Increase reaming allowance
• Misalignment between
pre hole and reamer centers
• Re-align or use a floating reamer chuck
Conical hole
(larger bottom)
(larger
entrance)
Poor surface
780
• Secure the tool axially
pre-hole and reamer centers
• Material jammed between reamer
and hole in the upper hole section
• Problems with chip evacuation
• Incorrect cutting parameters
• Built-up edge
Replace the tool
Re-align or use a floating reamer chuck
Increase coolant pressure
Change cutting parameters
Change cutting parameters or coolant conditions
Tap Designation Code Key .......................................................... 783
Tap Selection Guide....................................................................... 784
Hand Taps..................................................................................... 786
Hand Taps “W”................................................................................................................786
Machine Taps................................................................................ 787
One Taps....................................................................................... 787
Gun Point Taps for Through Hole (TPG)...........................................................................787
Metric Coarse “M” for Multi-Material Application
Metric Fine “M” for Multi-Material Application
Unified Coarse “M” for Multi-Material Application
Unified Fine “M” for Multi-Material Application
Spiral Flute Taps for Blind Hole (TPS)...............................................................................790
Colored Taps................................................................................. 793
Gun Point Taps for Through Hole (TPG)...........................................................................793
Metric Coarse “S” for Stainless Steel
Metric Coarse “H” for Hardened Steel and H.T.A
Spiral Flute Taps for Blind Hole (TPS) ..............................................................................794
Metric Coarse “S” for Low Alloyed Steel
Straight Flute Taps (TPST) ...............................................................................................796
Metric Coarse “G” for Short Chip Materials
Forming Taps (TPF) .........................................................................................................797
Metric Coarse “F” for Any Material with 8~10% Elongation
Tap User Guide.............................................................................. 798
782
Tap Designation Code Key
TPG
Tap Style
TPH- Hand Tap
TPF- Forming Tap
TPG- Gun Point
TPS- Spiral Flute
TPST- Straight Flute
2001-4-20
D- TPI
D- Pitch
B - Bore for Coolant
Coating Types*
(on request)
Ni- Nitriding
Ti- TiN
TC- TiCN
TA- TiAlN
St- Black Oxide
Codes(1)
Thread Standard
Tap Color
M- ISO Metric
Coars Thread DIN-13
M -Multi-Material Application
HS- H.S.S. (M2)
W -Steel with Good
HE- H.S.S-E
Rm<750 N/mm2
MF- ISO Metric
Fine Thread DIN-13
S -Stainless Steel
UNF- Unfied Fine
H -Hardened Steel and High
UNC- Unfied Coarse
G -Grey Cast Iron
Tap Materials
5% Co. HSS (M35)
PM- Compacted Powder
HM- Solid Carbide
Temp./Super Alloys
Rm>750 N/mm2
N -Low Alloy Steel
Rm<600 N/mm2
A -Aluminum and
Aluminum Alloys
F -Any Material with at
least 8~10% Elongation
The tools have a matching
colored ring around the shank
Chamfer Lead According to DIN2197 (specified for each tool family)
Form A (Chamfer Lead 5-6 Threads)
Form B (with Gun-Nose and Chamfer Lead 4-5 Threads)
Form C (Chamfer Lead 2-3 Threads)
Form D (Chamfer Lead 4-5 Threads)
Form E (Chamfer Lead 1.5-2 Threads)
783
Tap Selection Guide and Cutting Speed Recommendations
Hole Type(4)
Tap Color Code(1)
Tool Material(1)
Surface Treatment/Coating(2)
Flute Hand and Angle
Lead According to DIN 2197(3)
Non-alloy steel and
Ext. Long
Quench and tempered
Long
all elements)
High alloyed steel, cast steel and
Aluminum-wrought alloy
Ferritic/Martensitis
Ext. Short
Med/Short
Non-metalic
Super alloys
See page 783
See page 799
(3) See page 800
(4) See page 801
784
A - Cutting oil
T - Oil emulsion
X - Oil or emulsion
Z - Dry or emulsion
W(1)
HSS
HSS-E
ST
NI
R40°
123
1-2-3-4-5
2001-2-3
••
15-45
12-40
10-35
12月18日
17-55
10月30日
7月15日
4月10日
6月10日
7月12日
7月13日
5月10日
5月9日
13-20
10-40
21-31
10-45
30-65
17-40
5-60
13-30
10月17日
6月13日
4月8日
3月7日
• Recommended
•• Suitable
Hand Tap
785
TPH M-W (HSS)
DIN 13 HSS Hand Tap Set for
ISO Metric Coarse Threads
6H
I/II/III
TPH M-2X0.4-W
TPH M-2.2X0.45-W
TPH M-2.3X0.4-W (1)
TPH M-2.5X0.45-W
TPH M-2.6X0.45-W (1)
TPH M-3X0.5-W
TPH M-3.5X0.6-W
TPH M-4X0.7-W
TPH M-4.5X0.75-W
TPH M-5X0.8-W
TPH M-5.5X0.9-W
TPH M-6X1.0-W
TPH M-7X1.0-W
TPH M-8X1.25-W
TPH M-9X1.25-W
TPH M-10X1.5-W
TPH M-11X1.5-W
TPH M-12X1.75-W
TPH M-14X2.0-W
TPH M-16X2.0-W
TPH M-18X2.5-W
TPH M-20X2.5-W
HS
M2.3
M2.6
M4.5
M5.5
DIN 352
• NOTE: Each set contains 2 or 3 taps • For user guide and cutting conditions, see pages 784-785, 798-820
(1) DIN profile
786
DIN 13 HSS Machine Taps for
ISO Metric Coarse Threads for
a Wide Range of Materials
TPG M (HSS)
HETI
HEST
TPG M-2X0.4-M
TPG M-2.2X0.45-M
TPG M-2.3X0.4-M
TPG M-2.5X0.45-M
TPG M-2.6X0.45-M
TPG M-3X0.5-M
TPG M-3.5X0.6-M
TPG M-4X0.7-M
TPG M-4.5X0.75-M
TPG M-5X0.8-M
TPG M-6X1.0-M
TPG M-7X1.0-M
TPG M-8X1.25-M
TPG M-9X1.25-M
TPG M-10X1.5-M
TPG M-11X1.5-M
TPG M-12X1.75-M
TPG M-14X2.0-M
TPG M-16X2.0-M
TPG M-18X2.5-M
TPG M-20X2.5-M
TPG M-22X2.5-M
TPG M-24X3.0-M
TPG M-27X3.0-M
TPG M-30X3.5-M
DIN 371
DIN 376
• For user guide and cutting conditions, see pages 784-785, 798-820
787
TPG MF (HSS)
ISO Metric Fine Threads for
M26
M28
DIN 374
788
TPG MF-4X0.5-M
TPG MF-5X0.5-M
TPG MF-6X0.75-M
TPG MF-6X0.5-M
TPG MF-7X0.75-M
TPG MF-8X1.0-M
TPG MF-8X0.75-M
TPG MF-10X1.25-M
TPG MF-10X1.0-M
TPG MF-10X0.75-M
TPG MF-12X1.5-M
TPG MF-12X1.25-M
TPG MF-12X1.0-M
TPG MF-14X1.5-M
TPG MF-14X1.25-M
TPG MF-14X1.0-M
TPG MF-16X1.5-M
TPG MF-16X1.0-M
TPG MF-18X1.5-M
TPG MF-18X1.0-M
TPG MF-20X1.5-M
TPG MF-20X1.0-M
TPG MF-22X1.5-M
TPG MF-22X1.0-M
TPG MF-24X2.0-M
TPG MF-24X1.5-M
TPG MF-26X1.5-M
TPG MF-27X2.0-M
TPG MF-27X1.5-M
TPG MF-28X1.5-M
TPG MF-30X2.0-M
TPG MF-30X1.5-M
HSS Machine Taps for
Unified Coarse Threads for a
2B
TPG UNC (HSS)
TPG UNC-#4-40-M
TPG UNC-#5-40-M
TPG UNC-#6-32-M
TPG UNC-#8-32-M
TPG UNC-#10-24-M
TPG UNC-#12-24-M
TPG UNC-1/4-20-M
TPG UNC-5/16-18-M
TPG UNC-3/8-16-M
TPG UNC-7/16-14-M
TPG UNC-1/2-13-M
TPG UNC-9/16-12-M
TPG UNC-5/8-11-M
TPG UNC-3/4-10-M
TPG UNC-7/8-9-M
TPG UNC-1-8-M
#4
#5
#6
#8
#10
#12
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
12.25
22.25
TPG UNF (HSS)
Unified Fine Threads for a
TPG UNF-#4-48-M
TPG UNF-#5-44-M
TPG UNF-#6-40-M
TPG UNF-#8-36-M
TPG UNF-#10-32-M
TPG UNF-#12-28-M
TPG UNF-1/4-28-M
TPG UNF-5/16-24-M
TPG UNF-3/8-24-M
TPG UNF-7/16-20-M
TPG UNF-1/2-20-M
TPG UNF-9/16-18-M
TPG UNF-5/8-18-M
TPG UNF-3/4-16-M
TPG UNF-7/8-14-M
TPG UNF-1-12-M
789
TPS M (HSS)
DIN 13 HSS Spiral Flute Machine
Taps for Metric Coarse Threads
for a Wide Range of Materials
790
Pre-hole Standard
TPS M-2X0.4-M
TPS M-2.2X0.45-M
TPS M-2.3X0.4-M
TPS M-2.5X0.45-M
TPS M-2.6X0.45-M
TPS M-3X0.5-M
TPS M-3.5X0.6-M
TPS M-4X0.7-M
TPS M-4.5X0.75-M
TPS M-5X0.8-M
TPS M-6X1.0-M
TPS M-7X1.0-M
TPS M-8X1.25-M
TPS M-9X1.25-M
TPS M-10X1.5-M
TPS M-11X1.5-M
TPS M-12X1.75-M
TPS M-14X2.0-M
TPS M-16X2.0-M
TPS M-16X2.0-M-B
TPS M-18X2.5-M
TPS M-18X2.5-M-B
TPS M-20X2.5-M
TPS M-20X2.5-M-B
TPS M-22X2.5-M
TPS M-22X2.5-M-B
TPS M-24X3.0-M
TPS M-24X3.0-M-B
TPS M-27X3.0-M
TPS M-30X3.5-M
TPS M-30X3.5-M-B
Taps for Metric Fine Threads
TPS MF-4X0.5-M
TPS MF-5X0.5-M
TPS MF-6X0.75-M
TPS MF-6X0.5-M
TPS MF-7X0.75-M
TPS MF-8X1.0-M
TPS MF-8X0.75-M
TPS MF-10X1.25-M
TPS MF-10X1.0-M
TPS MF-10X0.75-M
TPS MF-12X1.5-M
TPS MF-12X1.25-M
TPS MF-12X1.0-M
TPS MF-14X1.5-M
TPS MF-14X1.25-M
TPS MF-14X1.0-M
TPS MF-16X1.5-M
TPS MF-16X1.0-M
TPS MF-18X1.5-M
TPS MF-18X1.0-M
TPS MF-20X1.5-M
TPS MF-20X1.0-M
TPS MF-22X1.5-M
TPS MF-22X1.0-M
TPS MF-24X2.0-M
TPS MF-24X1.5-M
TPS MF-26X1.5-M
TPS MF-27X2.0-M
TPS MF-27X1.5-M
TPS MF-28X1.5-M
TPS MF-30X2.0-M
TPS MF-30X1.5-M
TPS MF (HSS)
791
TPS UNC (HSS)
HSS Spiral Flute Machine Taps
for Unified Coarse Threads for
TPS UNC-#4-40-M
TPS UNC-#5-40-M
TPS UNC-#6-32-M
TPS UNC-#8-32-M
TPS UNC-#10-24-M
TPS UNC-#12-24-M
TPS UNC-1/4-20-M
TPS UNC-5/16-18-M
TPS UNC-3/8-16-M
TPS UNC-7/16-14-M
TPS UNC-1/2-13-M
TPS UNC-9/16-12-M
TPS UNC-5/8-11-M
TPS UNC-3/4-10-M
TPS UNC-7/8-9-M
TPS UNC-1-8-M
TPS UNF (HSS)
for Unified Fine Threads for
TPS UNF-#4-48-M
TPS UNF-#5-44-M
TPS UNF-#6-40-M
TPS UNF-#8-36-M
TPS UNF-#10-32-M
TPS UNF-#12-28-M
TPS UNF-1/4-28-M
TPS UNF-5/16-24-M
TPS UNF-3/8-24-M
TPS UNF-7/16-20-M
TPS UNF-1/2-20-M
TPS UNF-9/16-18-M
TPS UNF-5/8-18-M
TPS UNF-3/4-16-M
TPS UNF-7/8-14-M
TPS UNF-1-12-M
HSS Gun Point Machine Taps
According to DIN 13 for ISO
Metric Coarse Threads on Steel
with Good Machinability
HSS-E 6HX
TPG M-S (HSS)
TPG M-2.2X0.45-S
TPG M-2.3X0.4-S
TPG M-2.5X0.45-S
TPG M-2.6X0.45-S
TPG M-3X0.5-S
TPG M-3.5X0.6-S
TPG M-4X0.7-S
TPG M-4.5X0.75-S
TPG M-5X0.8-S
TPG M-6X1.0-S
TPG M-8X1.25-S
TPG M-9X1.25-S
TPG M-10X1.5-S
TPG M-11X1.5-S
TPG M-12X1.75-S
TPG M-16X2.0-S
TPG M-18X2.5-S
TPG M-20X2.5-S
TPG M-H (HSS)
DIN 13 HSS Gun Point
Machine Taps for ISO
Metric Coarse Threads for
Hardened Steel and H.T.A.
TPG M-2X0.4-H
TPG M-2.3X0.4-H
TPG M-2.5X0.45-H
TPG M-2.6X0.45-H
TPG M-3X0.5-H
TPG M-3.5X0.6-H
TPG M-4X0.7-H
TPG M-4.5X0.75-H
TPG M-5X0.8-H
TPG M-6X1.0-H
TPG M-7X1.0-H
TPG M-8X1.25-H
TPG M-9X1.25-H
TPG M-10X1.5-H
TPG M-11X1.5-H
TPG M-12X1.75-H
TPG M-14X2.0-H
TPG M-16X2.0-H
TPG M-18X2.5-H
TPG M-20X2.5-H
793
TPS M-N (HSS)
DIN 13 HSS R.H. 40° Spiral
Flute Machine Taps for ISO
Metric Coarse Threads
for Low Alloyed Steel
TPS M-2X0.4-N
TPS M-2.2X0.45-N
TPS M-2.3X0.4-N (1)
TPS M-2.5X0.45-N
TPS M-2.6X0.45-N (1)
TPS M-3X0.5-N
TPS M-3.5X0.6-N
TPS M-4X0.7-N
TPS M-4.5X0.75-N
TPS M-5X0.8-N
TPS M-6X1.0-N
TPS M-7X1.0-N
TPS M-8X1.25-N
TPS M-9X1.25-N
TPS M-10X1.5-N
TPS M-11X1.5-N
TPS M-12X1.75-N
TPS M-14X2.0-N
TPS M-16X2.0-N
TPS M-18X2.5-N
TPS M-20X2.5-N
794
DIN 13 HSS Right-Hand 40°
Spiral Flute Machine Taps for ISO
Metric Coarse Threads for H.T.A.
TPS M-H (HSS)
TPS M-2X0.4-H
TPS M-2.2X0.45-H
TPS M-2.3X0.4-H (1)
TPS M-2.5X0.45-H
TPS M-2.6X0.45-H (1)
TPS M-3X0.5-H
TPS M-3.5X0.6-H
TPS M-4X0.7-H
TPS M-4.5X0.75-H
TPS M-5X0.8-H
TPS M-6X1.0-H
TPS M-7X1.0-H
TPS M-8X1.25-H
TPS M-9X1.25-H
TPS M-10X1.5-H
TPS M-11X1.5-H
TPS M-12X1.75-H
TPS M-14X2.0-H
TPS M-16X2.0-H
TPS M-18X2.5-H
TPS M-20X2.5-H
TPST M-G (HSS)
DIN 13 HSS Straight Flute
Machine Taps for ISO Metric
Coarse Threads for Grey Cast Iron
TPST M-2.2X0.45-G
TPST M-2.3X0.4-G (1)
TPST M-2.5X0.45-G
TPST M-2.6X0.45-G (1)
TPST M-3.5X0.6-G
TPST M-4X0.7-G
TPST M-4.5X0.75-G
TPST M-5X0.8-G
TPST M-6X1.0-G
TPST M-7X1.0-G
TPST M-8X1.25-G
TPST M-9X1.25-G
TPST M-10X1.5-G
TPST M-11X1.5-G
TPST M-12X1.75-G
TPST M-14X2.0-G
TPST M-16X2.0-G
TPST M-18X2.5-G
TPST M-20X2.5-G
HENI
TPST MF-G (HSS)
Fine Threads for Grey Cast Iron
TPST MF-10X1.0-G
TPST MF-10X1.25-G
TPST MF-12X1.25-G
TPST MF-14X1.5-G
TPST MF-16X1.5-G
TPST MF-22X1.5-G
796
DIN 13 HSS Cold Forming
TPF M-F (HSS)
TPF M-2X0.4-F
TPF M-2.2X0.45-F
TPF M-2.3X0.4-F (1)
TPF M-2.5X0.45-F
TPF M-2.6X0.45-F (1)
TPF M-3X0.5-F
TPF M-3.5X0.6-F
TPF M-4X0.7-F
TPF M-4.5X0.75-F
TPF M-5X0.8-F
TPF M-6X1.0-F
TPF M-7X1.0-F
TPF M-8X1.25-F
TPF M-9X1.25-F
TPF M-10X1.5-F
TPF M-11X1.5-F
TPF M-12X1.75-F
TPF M-14X2.0-F
TPF M-16X2.0-F
TPF M-18X2.5-F
TPF M-20X2.5-F
5.55
797
USER GUIDE CONTENTS
Tap Surface Treatment and Coating Types................................... 799
Tolerances According to DIN EN 22857....................................... 799
Taps Nomenclature and Standards.............................................. 800
Pre-Tapping Hole Size ................................................................ 802
Tap Standard Dimensions............................................................ 804
Tap Tolerances............................................................................ 810
Troubleshooting .......................................................................... 812
Regrinding................................................................................... 813
Test Report Form......................................................................... 816
Thread Standards List................................................................. 818
Tapping Attachments................................................................... 819
798
Tap Surface Treatments and Coating Types
The high speed steels we use grant high wear resistance
and toughness.
For machining certain materials, various surface
treatments are an advantage.
Steam Tempered (ST)
The steam tempered is a Fe3O4 oxide coating which
reduces the friction between the tool and workpiece and
prevents cold welding.
TiAIN-COATING – TiAIN
This is a special coating for machining abrasive materials
such as: grey cast iron, alu-alloys with silicon, fiber
reinforced plastics, etc., or machining under high
temperatures, which means with insufficient cooling, or
high speeds ≥ 600m/min. The TiAIN has a hardness of
approx. 3,000 HV and is temperature resistant up to
approx. 800°.
Color: Violet-grey coefficient of friction against steel : 0.4
Nitriding (NI)
Recommended surface treatment for machining hard
wear/abrasive materials such as grey cast iron,
aluminum alloys with high silicon percentage (more
than 10%).
TiN Coating (TI)
The TiN coating has a hardness of approximately 2,300
HV and is temperature resistant up to approximately
600°C. This is an excellent golden colored coating
for general applications.
TiCN-COATING – TiCN
TiCN takes place of TiN when the conditions require the
coating to have a different
hardness and toughness.
The TiCN brings an advantage to machining very difficult
steels or cutting
interrupted bores.
The TiCN-coating has a hardness of approx. 3,000 HV,
but is temperature-resistant up to approx. 400° only. That
means TiCN needs excellent cooling for long service life.
Color: Blue-grey coefficient of friction against steel : 0.4
Application class
for taps to
DIN EN 22857
Class 1
Class 2
Class 3
ISO 1
ISO 2
ISO 3
Hardslick-COATING – Hardslick
Hardslick combines in a novel way the advantages of an
extremely hard, thermally stable TiAIN-coating with the
sliding and lubricating properties of an outer
WC/C (Tungsten carbide/carbon) coating. The hardslick
coating has a hardness of approx. 3,000 HV and is
temperature-resistant up to approx. 800°.
Color: Violet-grey coefficient of friction against steel : 0.2
Tolerances According to DIN EN 22857
For taps with ISO metric threads.
The following chart gives a comparison between
the new standard DIN EN 22857 and the withdrawn
standard DIN 802 part 1. An important change is
the re-classification from tap tolerance to tap
application class.
Tolerance class to
withdrawn standard
DIN 802 part 1
4H
6G
7G
Allotment of the
tolerance zones of the nut thread
to be cut
5G
5H
7H
8H
8G
A suitable transition period is to be expected.
Codes for tolerance classes 7G/8G and <X>
tolerance zones have yet to be standardized
within DIN EN 22857, and the values
from DIN 802 part will remain valid.
799
Tap Nomenclature and Standards
Cm
L4
Major diameter
Chamfer diameter
Neck diameter
LChamfer Lead
TotalForms
lengthAccording to DIN 2197
Total length
Thread length
Shank length
Square length
Neck length
Chamfer length
Square size
Center male
Center female
6-8 threads
Form A
Long, 6-8 threads for
short through holes.
3.5-5 threads
Form B
Medium, 3.5-5 threads,
with spiral point for all through
holes and deep tapping holes.
2-3 threads
Form C
Long, 2-3 threads for blind
holes and generally for aluminum
grey cast iron and brass.
Form D
Medium, 3.5-5 threads for
through and blind holes
with sufficient runout.
1.5-2 threads
Form E
Extremely short, 1.5-2 threads
for blind holes with little runout
depth. Avoid use if possible.
1-1.5 threads
Form F
Extremely short, 1-1.5 threads
Chamfer Lead Length for Sets of 3 Hand Taps
ca. 6 threads
First taper tap
ca. 4 threads
Second tap
ca. 2 threads
Bottoming tap
Tap Styles for Hole Types
Recommendation of Application
1. Straight fluted tap
with spiral point
2. Left-hand spiral fluted tap
3. Straight fluted tap
with long chamfer lead
1. Right-hand spiral fluted tap
2. Straight fluted tap
with short chamfer lead
Front and End Configurations According to DIN2197
Front End
Shank End
External Center
Stepped External Center
Internal Center
Thread Dia. Range (mm)
≤Ø6
≥Ø8
Tap Standard
DIN352
DIN371
DIN376
Tap Tolerances
Tolerance classes of taps and tolerance positions
for screw threads as per ISO metric standard.