伊斯卡镗刀 精镗刀 粗镗刀 ISCAR数控刀柄 铣刀柄
The ITS BORE System
Toolholders
SKA/SKB
SKA-FC
EMH
CC
Extensions and Reducers
HSK
EX
CATM
BT/BTB
BT-FC
DIN2079
TCS/TCC
ODP
10,301,048
AMT
BLANK
CHR
R-8
CHS
MTT/MTD
SMH /STUB
RE AVI
IS0M/ISO
823
Fine Boring Heads (10 µm)
Rough Boring Heads
BHR MB 16, 20, 25, 32, 40, 50, 63, 80
(ø18-200)
BHE MB 14, 16, 20, 25, 32, 40
(ø14.5-66)
IHSR
IHCR
IHRF CH IHRF BW
LOCK
Non.0.002
IHWF E IHFF (E) IHRF
IHBR IHSR BW IHSR-CH
IHPR
BHE MB-H 32, 50
CHA 16,20,25,32,40,50,63,80
Non. 0.002
(ø2.5-22)
(ø18-165)
45° Chamfering
16-80
BHE MB 50, 63, 80
(ø2.5-30)
(ø200-1200)
IHAXF-AVI
IHBR
BHEH
BBH D
IHFF
IHRF
BBH
(ø40-90)
BHE 63
0.5 Ø
0.01 Ø
Non. 0.002 Ø
SMH MB
IHSR BW
TCHH EX 100/300
Extension slides
(ø28-56)
BT-FM
DIN69871-FM
IHAXF-E
IHAXF
TCH AL 200,300,400,500,600,700,800
(ø54-132)
Rough & Fine Boring Heads
IHWF E IHFF (E) IHRF IHRF CH IHRF BW
BHC MB 25, 32, 40, 50, 63, 80
824
IHRF BW
IHRF C
IHFF C
BH NUT
IHSR C
BHE 50
(ø72-200)
(ø28-120)
Fine Boring Heads (2 µm)
BHF MB 16, 20, 25, 32, 40
(ø18-63)
BHF MB 50, 63, 80
IHRF CH
(ø77-500)
0.1ø
0.002ø
2 μm
BHFH
BHF MB 50-BL
IHAXF...
210° 240°
270°
300° 330°
01 2
0 1° 2°
56 7
0 1°2°
ADBH
BHF MB 50-50X60
BHF 50
Ø2.5-108
Ø0.1
Ø0.002
IHFF50
IHRF50
BHF/D L200
0 2 4 6 810
IHRF-BW
(ø28-54)
CW200
BHD 50,63,80
(ø54-108)
IHRF IHRF CH IHRF BW BHEH
SR44
IHWF E
CW32
BATTERY
IHFF (E)
825
MB Size
BHR
MB16-16 Ø18-22
ITS BORE Boring Heads Selection Guide
MB20-20 Ø22-28
MB25-25 Ø28-38
MB32-32Ø35.5-50
MB40-40 Ø50-68
BHC
MB32-32 Ø36-46
MB40-40 Ø46-60
BHR-TCH
Ø18-1202
IHSR 28-38
Rough + Finish
IHSR 22-28
MB25-25 Ø28-36
Ø28-120
10 µm
BHE
MB14-14 Ø14.5-18
MB16-16 Ø18-24
MB20-20 Ø22-30
60 70
MB25-25 Ø28-40
MB32-32 Ø35-53
Ø6-200
IHRF 46-60 C
IHRF 36-46 C
IHRF 28-36C
MB40-40 Ø48-66
MB32-32...H Ø2.5-18
BHE H
Ø2.5-22
BHF
MB16-16 Ø18-23
MB20-20 Ø22-29
MB32-32 Ø35.5-50
MB40-40 Ø48-63
Ø2.5-1202
2 µm
0.05 Ø
0.002 Ø
0.1 Ø
MB50-32...BL Ø2.5-12
BHF BL
240 270
300 330
BHD
MB32-32-83 Ø35-51
BHD MB
Ø2-1202
826
MB40-40-90 Ø48-64
847
80 90 100
IHRF 75-95 C
IHRF 60-75 C
IH...
MB80-80 Ø95-120
100 110 120
IHRF 95-120 C
MB50-50 Ø2.5-110
MB63-63 Ø6-125
IHSR 160-800
MB63-63 Ø75-95
Ø 300-702
MB50-50 Ø60-75
IHSR 120-160
TCH AL300
90 100 110 120
IHSR 90-120
70 80 90
IHSR 68-90
MB80-80 Ø120-200
MB63-63 Ø90-120
MB50-50 Ø68-90
BHR MB50-63
MB80-80 Ø6-200
TCH AL200 Ø200-602
TCH AL300 Ø300-702
TCH AL400 Ø400-802
TCH AL500 Ø500-902
MB50-50...H Ø2.5-22
TCH AL600 Ø600-1002
TCH AL700 Ø700-1102
TCH AL800 Ø800-1202
MB80-80
MB63-63 Ø2.5-125
MB50-50
MB50-80
Ø2.5-160
BHF MB50-63
BHD50 L200
Ø200-1202
MB80-125
Ø36-500
BHF L200
Ø200 -1202
MB50-50X60
Ø2.5-110
MB63-63X89
Ø6-125
MB80-80X104
MB50-50...BL
Ø6-22
CW 200
827
MB Connection
ITS BORE is a modular toolholder system
for boring, milling, drilling and tapping.
This rigid, high-precision system is manufactured in
one of the world’s most advanced production
facilities. The system is designed with extreme
flexibility and simplicity, making it suitable for
machine tools, machining centers and flexible
manufacturing systems.
It is recommended for machining strict tolerances
with a high degree of surface finish.
Its cylindrical-conical coupling and radial-expanding
pin ensure maximum rigidity and concentricity
in boring and milling.
The system has an internal coolant supply
in all components.
828
Tightening Torque (Nm) !
øm1
Size Allen Key (mm)
MB14
2-2.5
MB16
MB20
4-4.5
MB25
6.5-7.5
MB32
MB40
16-18
MB50
MB63
MB80
MB110
Maximum Driving Torque (Nm)
ADB
SKA-MB
MB Modular Connection System
with DIN69871 Form AD/ADB
/ ISO7388/1 Taper Shanks
DCONWS BD
SKA 30-MB32
SKA 30-MB50
SKA 40-MB40
SKA 40-MB40X120 ADB
SKA 40-MB50
SKA 40-MB50X120 ADB
SKA 40-MB63
SKA 45-MB50
SKA 45-MB63
SKA 45-MB80
SKA 50-MB50
SKA 50-MB50X120 ADB
SKA 50-MB63
SKA 50-MB63X150 ADB
SKA 50-MB80
SKA 50-MB80X180 ADB
SKA 50-MB110X150
SKA 60 MB63X60
SKA 60-MB80X65
SKA 60-MB110X100
SKA 60-MB110X200
(a)Cutting
HW 10.0
• Verify that the weight of the entire tool assembly does not exceed the machine spindle's carrying capability • The coolant passages of holders with A/B suffix are plugged
with screws so they can be used either as SKA or SKB (through coolant).
SKA-FC-MB
MB Modular Boring Connection
System with DIN 69871 Face
Contact ADB Tapered Shanks
DCONWS CRKS
SKA 40 FC MB50 ADB
SKA 40 FC MB50X120 ADB
SKA 40 FC MB63 ADB
SKA 50 FC MB50 ADB
SKA 50 FC MB50X120 ADB
SKA 50 FC MB63 ADB
SKA 50 FC MB63X150 ADB
SKA 50 FC MB80 ADB
SKA 50 FC MB80X180 ADB
SKB-MB
with DIN69871 Form B (coolant
through flange) Taper Shanks
SKB 40-MB50
SKB 40-MB63
SKB 45-MB63
SKB 50-MB50
SKB 50-MB63
SKB 50-MB80
• Verify that the weight of the entire tool assembly does not exceed the machine spindle's carrying capability.
829
CATM-MB
System with CATM FORM
AD ANSIB5.5 Caterpillar
Tapered Shanks and Metric
Pull Stud Threads
CATM 40 MB50
CATM 40 MB63
CATM 45 MB50
CATM 45 MB63
CATM 50 MB50
CATM 50 MB63
CATM 50 MB80
HSK A-MB
MB Modular Connection
System with DIN 69893
HSK A Taper Shanks
HSK A40 MB32
HSK A50 MB50
HSK A63 MB40
HSK A63 MB40X120
HSK A63 MB50
HSK A63 MB50X120
HSK A63 MB63
HSK A80 MB50
HSK A80 MB63
HSK A80 MB80
HSK A100 MB50
HSK A100 MB50X120
HSK A100 MB63
HSK A100 MB63X150
HSK A100 MB80
HSK A100 MB80X180
4.71
COOLING TUBE HSK A40
COOLING TUBE HSK A50
COOLING TUBE HSK A 80
WRENCH COOL TUBE HSK40*
WRENCH COOL TUBE HSK50*
WRENCH COOL TUBE HSK80*
• A cooling tube must be used with all coolant through HSK spindles • Verify that the weight of the entire tool assembly does not exceed the machine spindle's carrying
capability.
HSK E-MB
with DIN 69893 E Taper Shanks
HSK E40 MB32
HSK E50 MB50
HSK E63 MB50
830
HSK F-MB
with DIN 69893 F Taper Shanks
HSK F 63 MB50
C#-MB
System with CAMFIX
Exchangeable Shanks
DCONWS DCONMS
C4 MB32X42
C4 MB40X45
C5 MB50X55
C6 MB40X50
C6 MB40X120
C6 MB50X55
C6 MB50X67
C6 MB50X120
C6 MB63X77
C8 MB50X60
C8 MB50X120
C8 MB63X70
C8 MB63X150
C8 MB80X75
C8 MB80X120
COOLING TUBE C8*
WRENCH COOL TUBE C8*
BT-MB
System with BT MAS-403
FORM AD/ADB Taper Shanks
BT30 MB32
BT30 MB50
BT40 MB40
BT40 MB40X120 ADB
BT40 MB50
BT40 MB50X120 ADB
BT40 MB63
BT45 MB50
BT45 MB63
BT45 MB80
BT50 MB50
BT50 MB50X120 ADB
BT50 MB63
BT50 MB63X150 ADB
BT50 MB80
BT50 MB80X180 ADB
BT50 MB110X140
BT60 MB110X110
BT60 MB110X200
2.32
3.78
8.19
831
BT-FC-MB
MB Modular Boring System
with BT MAS-403 Face Contact
ADB Tapered Shanks
BT30 FC MB50
BT40 FC MB50
BT40 FC MB50X120 ADB
BT40 FC MB63
BT50 FC MB50
BT50 FC MB50X120 ADB
BT50 FC MB63
BT50 FC MB63X150 ADB
BT50 FC MB80
BT50 FC MB80X180 ADB
BTB-MB
Type B Taper Shanks
BTB40 MB50
BTB40 MB63
BTB50 MB50X66
BTB50 MB63X75
BTB50 MB80
3.89
ISOM-MB
with DIN 2080-A Taper Shanks
ISOM 30-MB50
ISOM 40-MB50
ISOM 40-MB63
ISOM 45-MB50
ISOM 45-MB63
ISOM 45-MB80
ISOM 50-MB50
ISOM 50-MB63
ISOM 50-MB80
ISO-MB
with ISO 297 Taper Shanks
ISO 40-MB50
ISO 40-MB63
ISO 50-MB50
ISO 50-MB63
ISO 50-MB80
UNC 5/8"-11
UNC 1.0"-8
2.94
832
with Straight Cylindrical Shanks
ST 16-MB16
ST 20-MB20
ST 25-MB32
ST 32-MB50
OHX(1)
CSP
ST-MB
(1) Maximum overhang.
ST-MB Straight Carbide Shank with MB Connection Assembly Options
ST16-32 MB16-MB32 Diameter Range: 18-50 mm
Rear Connection
BT
Hydraulic Chuck
MAXIN Power Chuck
ER Collet Chuck
Straight Carbide Shank
ST 16-32
BHF MB 16-32
BHR-MB 16-32
Rough Boring Head
18-50 Dia. Range
CC-MB-ER
IHRF 16-32
IHFF 25-32
BHF-MB
Fine Boring Heads
IHSR 18-50
IHCR 28-50
IHPR 36-50
833
LF (assembly)
ST-MB-E
ST 16-MB16X110E
ST 16-MB16X140E
ST 16-MB16X170E
ST 20-MB20X135E
ST 20-MB20X170E
ST 20-MB20X210E
ST 25-MB25X160E
ST 25-MB25X205E
ST 25-MB25X255E
ST 32-MB32X195E
ST 32-MB32X250E
ST 32-MB32X315E
R8-MB
with R-8 Bridgeport Shanks
R8 MB50
R8
UNF 7/16-20
MTT-MB
Tt˚
System with DIN 228/B 1806
Morse Taper Shanks
MTT 5-MB63
Tt°
MTD-MB
System with DIN 228/A 220
MTD 4-MB50
MTD 4-MB50 SIP
834
DIN2079-MB
System with DIN 2079 Spindle
Connecting Interface
DIN2079 MB50 40
DIN2079 MB63 40
DIN2079 MB63 50
DIN2079 MB80 50
88.89
128.57
• Standard connection plate that can be assembled easily on most CNC spindle machines with a DIN2079 interface. This connection plate enables the use of ITS BORE
components with the MB connection by using any standard adapter with four screws. It is affixed directly on the machine spindle.
0 1 2
MB-BL-RING
Interchangeable Balancing Rings
for MB Modular Boring Heads
MB 32 BL-RING
MB 40 BL-RING
MB 50 BL-RING
MB 63 BL-RING
The balancing rings enable a high degree of balance. This is achieved by setting the two counterweights to balance the toolholder on which it is mounted.
The result is a more economical and accurate mounting technique.
The use of the balancing rings provides the following advantages:
• Improved accuracy and surface finish
• Considerable extension of tool life
• Considerable extension of spindle bearing life
• Drastic reduction of vibrations and noise
The purpose of balancing a toolholder is to improve the distribution of the masses of the different elements in order to produce centrifugal forces within a
prescribed limit, when spinning at a given spindle speed (RPM). The balancing operation for a toolholder has the aim of bringing the original unbalance within the
maximum admissible level “G” prescribed by the ISO 1940/1 standards.
EX-MB
Extensions for the MB Modular
Connection System
EX 14X25-MB14
EX 16X25-MB16
EX 20X32-MB20
EX 25X25-MB25
EX 25X40-MB25
EX 32X32-MB32
EX 32X50-MB32
EX 40X40-MB40
EX 40X63-MB40
EX 50X50-MB50
EX 50X80-MB50
EX 50X100-MB50
EX 63X63-MB63
EX 63X100-MB63
EX 63X125-MB63
EX 80X80-MB80
EX 80X125-MB80
EX 80X160-MB80
EX 110X140-MB110
EX 110X200-MB110
10.45
835
RE MB-MB
Reducers for the MB Modular
RE MB16-MB14X24
RE MB20-MB14X19
RE MB20-MB16X20
RE MB25-MB14X19
RE MB25-MB16X20
RE MB25-MB20X25
RE MB32-MB14X25
RE MB32-MB16X24
RE MB32-MB20X25
RE MB32-MB25X28
RE MB40-MB14X23
RE MB40-MB16X24
RE MB40-MB20X26
RE MB40-MB25X28
RE MB40-MB32X32
RE MB50-MB14X23
RE MB50-MB14X39
RE MB50-MB16X24
RE MB50-MB16X40
RE MB50-MB16X74
RE MB50-MB20X26
RE MB50-MB20X70
RE MB50-MB20X93
RE MB50-MB25X117
RE MB50-MB25X28
RE MB50-MB25X87
RE MB50-MB32X144
RE MB50-MB32X32
RE MB50-MB32X87
RE MB50-MB40X176
RE MB50-MB40X36
RE MB50-MB40X87
RE MB63-MB50X40
RE MB80-MB50X45
RE MB80-MB63X60
RE MB110-MB80X70
RE MB-AVI
MB Modular System Vibration
Damping Reducers
RE MB50-MB16X74-AVI
RE MB50-MB20X93-AVI
RE MB50-MB25X117-AVI
RE MB50-MB32X144-AVI
RE MB50-MB40X176-AVI
RE MB63-MB50X220-AVI
RE MB80-MB63X280-AVI
836
CHS MB-R
Coolant Supply Collar
with a Stopper for the MB
Modular Boring System
CHS MB50-R65
CHS MB50-R80
CHS MB63-R80
-0.03
18 -0.05
RPMX(1)
CP(2)
5600
• Use with stop block • Important: coolant flow must be started prior to rotating the spindle to avoid damage of the O-rings • Verify that the weight of the entire tool
assembly does not exceed the machine spindle's carrying capability.
(2) Coolant pressure (Bar)
R 3/8
CHR MB
Coolant Supply Collar for the
CHR MB63
• Important: coolant flow must be started prior to rotating the spindle to avoid damage of the O-rings • Verify that the weight of the entire tool assembly does not exceed the
machine spindle's carrying capability.
EMH MB
Weldon and Whistle Notch
Side-Lock Holders with
the MB Modular Boring
ADJRGA
2º
EMH 1835-E
EMH MB50-6
EMH MB50-8
EMH MB50-10
EMH MB50-12
EMH MB50-14
EMH MB50-16
EMH MB50-20
EMH MB50-25
EMH MB63-16
EMH MB63-20
EMH MB63-25
EMH MB63-32
EMH MB80-40
EMH 1835-B
1.12
3.21
837
CC MB-ER
DIN 6499 ER Collet Chuck
with the MB Modular Boring
CC MB16 ER11M
CC MB20 ER16M
CC MB25 ER20M
CC MB32 ER25M
CC MB40 ER25
CC MB50 ER25
CC MB50 ER32
CC MB63 ER32
CC MB63 ER40
DCONXWS(2)
ER40
NUT ER11 MINI
NUT ER16 MINI
NUT ER20 MINI
NUT ER25 MINI
NUT ER25 TOP
NUT ER32 TOP
NUT ER40 TOP
WRENCH ER11 MINI*
WRENCH ER16 MINI*
WRENCH ER20 MINI*
WRENCH ER25 MINI*
WRENCH ER25*
WRENCH ER32*
WRENCH ER40*
• For ER collets, see ISCAR Tooling Systems Catalog.
Maximum diameter
LF 24
DC MB
DIN238 DC Drill Chuck
Arbor with the MB Modular
DC MB50 B16
DC MB63 B16
• Without drill chuck.
838
B16
Shell Mill Holders with
SMH MB40-16
SMH MB40-22
SMH MB50-16
SMH MB50-22
SMH MB50-27
SMH MB50-32
SMH MB63-22
SMH MB63-27
SMH MB63-32
SMH MB80-32
SMH MB80-40
SMH MB80-50
SMH MB80-60 (1)
SMH MB110-60 (1)
128.5
7.64
• When mounting slitting cutters, remove the drive dogs and use spacer rings. • Verify that the weight of the entire tool assembly does not exceed the machine spindle's
carrying capability.
(1) Shell locking screw not supplied
8 CLAMP SCREW SEM 16
10 CLAMP SCREW SEM 22
12 CLAMP SCREW SEM 27
16 CLAMP SCREW SEM 32
20 CLAMP SCREW SEM 40
BH
DOG
DRIVE
SMH
M3X8 SMH KEY SCREW
M4X10SMH KEY SCREW
M5X12SMH KEY SCREW
M6X16SMH KEY SCREW
M6X18SMH KEY SCREW
BH MB40 COUPLING SET
BH MB50 COUPLING SET
BH MB50 COUPLING SET M5
BH MB63/80 COUPLING SET
839
STUB MB
STUB 60 Holder with an
MB80 Connection for Disk
Type Milling Cutters
BD DCONMS
THSZWS DCONWS D4
LF LSCWS
STUB MB80-60
• When mounting slitting cutters, use spacer rings. • Verify that the weight of the entire tool assembly does not exceed the machine spindle's carrying capability.
TP MB-M
Tapping Chucks with the MB
Modular Connection System
Flb
Flf
TP MB50-M 3-12
TP MB50-M 8-20
TP MB63-M 3-12
TP MB63-M 8-20
Tap min
Tap max
TCS-DIN
Quick Change Tap
Collets for Solid Taps
TCS #1 DIN 4-3
TCS #1 DIN 3.5-2.7
TCS #1 DIN 4.5-3.4
TCS #1 DIN 6-4.9
TCS #1 DIN 8-6.2
TCS #1 DIN 9-7
TCS #1 DIN 10-8
TCS #1 DIN 11-9
TCS #2 DIN 8X6.2
TCS #2 DIN 9X 7
TCS #2 DIN 10X 8
TCS #2 DIN 11X 9
TCS #2 DIN 12X 9
TCS #2 DIN 14X11
TCS #2 DIN 16X12
DCONWS(1)
S(2)
S1(3)
S2(4)
M4.5, M6
M4.5, M5
According to tap shank size.
Square size.
(3) Tap size according to DIN371
(4) Tap size according to DIN376/374
Quick Change Tap Collets
with a Safety Clutch
TCC #1 DIN 2.8-2.1
TCC #1 DIN 4-3
TCC #1 DIN 4.5-3.4
TCC #1 DIN 6-4.9
TCC #1 DIN 7-5.5
TCC #1 DIN 8-6.2
TCC #1 DIN 9-7
TCC #1 DIN 10-8
TCC #1 DIN 11-9
TCC #2 DIN 6X4.9
TCC #2 DIN 7X5.5
TCC #2 DIN 8X6.2
TCC #2 DIN 9X7
TCC #2 DIN 10X8
TCC #2 DIN 11X9
TCC #2 DIN 12X9
TCC #2 DIN 14X11
TCC #2 DIN 16X12
TCC-DIN
M2, M2.5
AMT MB-MT
System with Morse Taper
Tang DIN 228 A/B
THID DCONMS
d2 BD
DIN 228A
AMT MB50-MT1
AMT MB50-MT2
AMT MB50-MT3
AMT MB63-MT3
AMT MB63-MT4
DIN 228B
17.78
23.82
31.26
Screw for Shanks – Morse
Taper Tang AMT
MT2-SCREW
MT3-SCREW
MT4-SCREW
841
BLANK MB
Blanks with MB Modular
55-60 HRc
BLANK MB50-63X160
BLANK MB63-80X200
BLANK MB80-100X250
BLANK MB110-130X250
22-25 HRc
4.44
16.62
• Material: 39NiCrMo3
Rough Boring Options
PLT
Roughing with
High Feed
High Cutting Depth
Fig. a
Light Roughing or
Semi-Finishing Applications
Fig. b
Fig. c
1. Radial setting of the cutting edges should be
carried out with tool presetting equipment.
2. Boring bars fitted with two insert pockets are for
roughing operations involving heavy chip removal.
The double-insert boring bars include:
the two cutting edges set at identical radial distance
for high feed rate roughing operations (Fig. a).
same plane with the two cutting edges set at different radial
distances for high-depth roughing operations (Fig. b).
3. Boring bars fitted with a single insert holder are for roughing
and finishing operations involving normal chip removal.
The serrated surface protection plate PLT
should always be used (Fig. c).
Assembly
Rough Boring Head Diameter Range
BHR MB16-16x34
BHR MB20-20x40
BHR MB25-25x50
BHR MB32-32x63
BHR MB40-40x80
BHR MB50-50x100
90 100 110 120 130 200 300 400 500 600 700 800 900 1000 1100 1200
22-28
28-38
35.5-50
50-68
843
68-90
BHR MB63-63x125
TCH AL200
TCH AL400
TCH AL 500
TCH AL 600
TCH AL 700
TCH AL 800
18-22
BHR MB50-63x80
BHR MB80-80x140
200-602
300-702
400-802
500-902
600-1002
700-1102
800-1202
BHR MB
Rough Boring Heads for
Diameter Range 18-200 mm
IH
IH...18-22
IH...22-28
IH...28-38
IH...36-50
IH...50-68
IH...68-90
IH...90-120
IH...120-800
BH NUT BHR MB16
BH NUT BHR MB20
BH NUT BHR MB25
BH NUT BHR MB32
BH NUT BHR MB40
BH NUT BHR MB50
BH NUT BHR MB63
BH NUT BHR MB80
PLT 16*
PLT 20*
PLT 25*
PLT 32*
PLT 40*
PLT 50*
PLT 63*
PLT 80*
SR M3X14 DIN912
SR M4X15DIN912
SR M4X20 DIN912
SR M5X25DIN912
SR M6X30 DIN912
SR M12X45DIN912
SR M3X8 DIN913
BH M3X5UNI5923
SR M4X12 DIN913
SR M5X14 DIN913
SR M5X12 DIN913
SR M6X16 DIN913
SR M8X25 DIN913
Ø18-22
Ømin=(Ø1+21):2
Ø22-28
IHSR 23.5-30BW
IHSR 29.5-40BW
IHSR 36-50
IHCR 36-50
Ø35.5-50
Ømin=(Ø1+33):2
Ø50 ~ 68
IHSR 26-38 CH15
IHSR 36-50-09
IHCR 36-50-09
IHSR 39-52 BW
IHSR 26-38 CH45
IHSR 26-38 CH30
Ø39-52
Ø35.5 ~ 50
IHCR 28-38
Ømin=(Ø1+26):2
Ø28-38
Ø29.5-40
Ø26-38
Ø28 ~ 38
Ø34.5-49
Ø22 ~ 28
IHSR 20-24 BW
Ø23.5-30
Ø16
IHSR 18-22
Ø20-24
Ømin=(Ø1+17):2
Ø18 ~ .22
Ø.20
BHR MB - Additional Information
IHSR 34.5-49 CH15
IHSR 34.5-49 CH45
IHSR 34.5-49 CH30
IHSR 50-68
IHCR 50-68
IHPR 50-68
IHSR 50-68-12
IHCR 50-68-12
IHSR 51-70 BW
IHSR 46.5-66 CH15
Ø46.5-66
Ø51-70
Ømin=(Ø1+41):2
Ø50-68
IHSR 46.5-66 CH45
IHSR 46.5-66 CH30
IHCR 68-90
IHSR 69-92 BW
IHPR 68-90
Ø65-88
Ø69-92
Ø55
Ømin=(Ø1+56):2
Ø68-90
Ø90 ~ 120
Ø50
Ø68 ~ 90
IHSR 65-88 CH15
IHSR 65-88 CH45
IHSR 65-88 CH30
Ø91-122
Ø72
Ømin=(Ø1+73):2
Ø90-120
IHBR 90-120
IHCR 90-120
IHPR 90-120
IHSR 91-122 BW
100.5
Ø95
Ø80
Ø121-162
Ø120-160
IHCR 120-160
IHBR 120-160
IHPR 120-160
IHSR 121-162 BW
Ømin=(Ø1+96):2
Ø160-200
Ø161-202
Ø120 ~ 200
Ø63
IHCR 160-800
IHSR 160-800-19
IHPR 160-800
IHPR 160-800-19
IHBR 160-800
IHSR 161-802 BW
845
CHA
45° Chamfering Holders
CHA 16-45
CHA 20-45
CHA 25-45
CHA 32-45
CHA 40-45
CHA 50-45
CHA 63-45
CHA 80-45
DCMT 0702..
DCMT 11T3..
DCMT 1504..
SR 16-236 P
• To minimize mismatch use insert radius 0.2 mm • (a) Only one insert can be mounted on either one of the two pockets.
For inserts, see pages: • DCGT-AS (894) • DCMT-14 (892) • DCMT-PF (893) • DCMT/DCGT (893) • DCMT/DCGT-SM (892)
( For more inserts with other chip breakers, please refer to the Non-Rotating Catalog )
For holders, see pages: BHR MB (843)
IHSR-MIFR
Trepanning Cartridges Carrying
MINCUT Inserts Mounted on the
BHR MB32-32X63 Boring Head
DAXN
DAXX
OAH
IHSR 8-21 MIFR8
IHSR 19-34 MIFR10
DAXN(1)
DAXX(2)
MI.R 8
MI.R 10
SR 14-297
T-8/5
T-9/5
Minimum axial grooving diameter
Maximum axial grooving diameter
For inserts, see pages: MIFR (846)
MIFR 15
MIFR 10
MIFR
MIFR 8
Screw-Clamped Inserts
for Internal Face Grooving
and Turning
DAXN-DAXX
MIFR 8-1.50-0.20
MIFR 8-1.60-0.80
MIFR 8-2.00-0.20
MIFR 8-2.20-0.20
MIFR 10-2.00-0.20
MIFR 10-2.00-1.00
MIFR 10-2.50-0.20
MIFR 10-2.50-1.25
MIFR 10-3.00-0.20
MIFR 10-3.00-1.50
MIFR 15-2.50-0.20
MIFR 15-2.50-1.25
MIFR 15-3.00-0.20
MIFR 15-3.00-1.50
MIFR 15-3.50-0.20
846
DAXN(3)
DAXX(4)
• Recommended cutting speeds and feeds can increased by 20-30% for
aluminum, and reduced by 20-30% for titanium and Inconel • For cutting speed
recommendations, see pages
(3) Minimum axial grooving diameter
(4) Maximum axial grooving diameter
For tools, see pages: IHSR-MIFR (846)
f facegroove
f faceturn
(mm/rev) (mm/rev)
TCH . . .
IHRF 50 CH15 54-800
IHRF 56-802BW
DCN-DCX(3,4)
TCH AL
Aluminum Twin Cutter
Heads for Rough and Fine
Boring Operations, Diameter
Boring200-1200
Fine Boring Slide Head
IHRF 50 CH30 54-800
OAW
IHRF 50 CH45 54-800
Aluminum Twin Cutter Heads
Slides
TCH 200
DCONMS H5
TCH 300
CXT
TCH 400
TCH 500
TCH 600
TCH 700
TCH 800
IH.F 50
56-802BW
IH.F
TCH AL500
TCH AL600
TCH AL700
TCH AL800
BHF L200 / BHD MB50 L200
300-400
500-600
600-700
700-800
800-900
BHF L200 / BHD MB50 L200 TCHH EX 100
800-900 900-1000
BHF L200 / BHD MB50 L200 TCHH EX 300
600-800
700-900 800-1000 900-1100 1000-1200
202-302
302-402
402-502
502-602
602-702
702-802
802-902
802-902 902-1002
702.0TCHH EX
BHF L200 / BHD
MB50 L200
402-602
502-702
602-802
702-902
802-1002
902-1102
1002-1202
1/4GAS
902
80,110
TCHH EX 100
1002
8.34
TCHH EX
1102
1202
• IHRF
body, with steel
the BHF boring
200 mm boring
position. For163
every 10 mm169
BHF serrated
L200 seats • The "O" position
TCHH on
EXthe
300counterweight
L4 balances143
143 head for150
158diameter160
change in boring diameter, move the counterweight by 1 measurement mark • Verify that the weight of the entire tool assembly does not exceed the machine spindle's
BHD MB50 L200
carrying capability • For spare parts, see pages 875,904
TCHH EX 300
(2)IH.F
(3)IHRF
presure
BHD (849)
MB50• L200
100(848) • IHSR-BW
tools,
see pages: IHBR
IHCR (848) • IHPR TCHH
(849) •EX
(850)160
IHRF 56-802BW BHD MB50 L200
HSK A 100 FM 60X 70
Large Diameter Double Edge Rough Boring Options
DIN2080-CP
(centering plug)
LF_3
LF_4
SMH 40-60
MB80-110-140
DCONMS H7
TCHH EX 100/300 DCN-DCX
DMIN BD
DCN-DCX (3,4) DMIN BD
DCN-DCX (3,4)
TCH...
DMIN=(DCN (3,4)+BD+1)/2
Boring Tools
IH.R 160-800/-19
IH.R 160-800
IH.R 160-800-19
TCHH
93.5
71.5
101.5
800-1000
900-1100
76.5
900-1000
1000-1200
902-1002
122.5
Rough Boring Tools for Twin
Cutters with a Radial and Axial
Edge Positioned Inner to the
Opposite Finishing Tool
CCMT 0602...
CCMT 09T3...
CCMT 1204...
CNMG 1906...
T-7/5
T-25/3
• For user guide, see pages 842,907,910-916
(1) Cutting diameter minimum (2) Cutting diameter maximum
For inserts, see pages: CCET-WF (890) • CCGT-AF (892) • CCGT-AS (891) • CCGW/CCMT (CBN) (891) • CCMT (PCD) (891) • CCMT-14 (889) • CCMT-PF (889)
• CCMT-WG (890) • CCMT/CCGT (890) • CCMT/CCGT-SM (889)
For holders, see pages: BHR MB (843) • TCH AL (847) • TCHH EX (877)
Boring Toolholders for the MB
848
75° Rough Boring Toolholders
SCMT 09T3...
SCMT 1204...
SNMG 1906...
For inserts, see pages: SCGT-AS (895) • SCMT-14 (894) • SCMT-19 (496)
• SCMT-SM (894)
Rough Boring Toolholders
TCMT 2205...
For inserts, see pages: TCMT-19 (895) • TCMT-SM (896)
IHSR-CH
PSIRR
Chamfering Tools for
BHR Boring Heads
LF OAL DCN-DCX
49.8
For inserts, see pages: CCET-WF (890) • CCGT-AF (892) • CCGT-AS (891) • CCMT-14 (889) • CCMT-PF (889) • CCMT-WG (890) • CCMT/CCGT (890)
• CCMT/CCGT-SM (889)
849
BHR 20-200
IHSR-BW
Back Face Turning Tools for BHR
and TCH AL Rough Boring Heads
TCH 202-802
BHR MB16-16
BHR MB20-20
BHR MB25-25
BHR MB32-32
BHR MB40-40
BHR MB50-50
BHR MB63-63
BHR MB80-80
CCMT
0602...
09T3...
1204...
• DMIN=(min bore diameter)=(DCN+BD+1)/2 • BD=Size of the boring head being used • For user guide, see pages 842,907,910-916
(1) Suitable boring heads
(2) Cutting diameter minimum (3) Cutting diameter maximum
For inserts, see pages: CCET-WF (802) • CCGT-AF (804) • CCGT-AS (803) • CCGW/CCMT (CBN) (803) • CCMT (PCD) (803) • CCMT-14 (801) • CCMT-PF (801)
• CCMT-WG (802) • CCMT/CCGT (802) • CCMT/CCGT-SM (801)
For holders, see pages: BHR MB (760) • TCH AL (762) • TCHH EX (789)
Combi Rough and Fine Boring
Heads with 10 µm Direct
Diameter Adjustment and
2 µm by a Vernier Scale
ADJRGR
BHC MB
BHC MB25-25-57
BHC MB32-32-71
BHC MB40-40-90
BHC MB50-50-87
BHC MB63-63-109
BHC MB80-80-130
IH...-C
• The roughing head precedes the finishing head by 0.2 mm. Each head can be adjusted independently • Important: insert radius for combi rough and fine boring must be the
same size. • For spare parts, see pages 904
For tools, see pages: IHFF-C (852) • IHRF-C (852) • IHSR-C (852)
Graduated dial of 0.01 mm with
circular vernier of 0.002 mm
BHC MB - Additional Information
56.3
IHRF 28-36 C
ø28-36
IHFF 28-36 C
Ø28 ~ 36
IHSR 28-36 C
BHCI MB32-32-71
Ø36 ~ 46
59.5
ø36-46
IHFF 36-46 C
IHSR 36-46 C
89.8
BHCI MB40-40-90
Ø46 ~ 60
IHSR 46-60 C
BHCI MB50-50-87
Ø60 ~ 75
ø46-60
IHFF 46-60 C
86.8
IHFF 60-75 C
ø60-75
IHSR 60-75 C
BHCI MB63-63-109
Ø75 ~ 95
IHFF 75-95 C
BHCI MB80-80-130
Ø95~ 120
ø75-95
IHSR 75-95 C
IHFF 95-120 C
IHSR 95-120 C
ø95-120
851
IHRF-C
Boring Tools for Twin Cutters
Positioned Inner to the
Opposite Finishing Tool on MB
BHC Combi Boring Heads
CCGT 0602...
CCGT 09T3...
• For user guide, see page 916
For inserts, see pages: CCGT-AS (891) • CCGW/CCMT (CBN) (891) • CCMT (PCD) (891) • CCMT-14 (889) • CCMT-PF (889) • CCMT-WG (890) • CCMT/CCGT (890)
For holders, see pages: BHC MB (850)
IHFF-C
Triangular Finishing Insert Holders
for BHC Combi Boring Heads
91°
TPGX 0902...
TPGX 1103...
SR 14-298
SR-17979 M3X8
For inserts, see pages: TPGX (896) • TPGX (CBN) (897)
IHSR-C
Rhombic Roughing Insert Holders
• For user guide, see pages 916
852
Triangular Insert Holders
for Mounting on MB
IHFF 25
IHFF 32
IHFF 40
IHFF 50
For holders, see pages: BBH 30/40 (873) • BBH 63 (874) • BBH D16 (872) • BHD 50 L200 (875) • BHD MB (853) • BHE MB (857) • BHEH (874) • BHF L200 (875) •
BHF MB16-MB50 Dia. 2.5-108 (864) • BHFH (874)
80° Rhombic Insert
Holders for Mounting on
MB Fine Boring Heads
IHRF 16
IHRF 20
IHRF 25
IHRF 32
IHRF 40
IHRF 50
BHD MB32-32-83
BHD MB40-40-90
BHD MB50-50-60
BHD MB63-63-89
BHD MB80-80-104
IHRF IHRF CH IHRF BW
Fine Boring Heads with Digital
2 µm Direct Adjustment
Diametric Display
• For spare parts, see page 874-875
Cutting diameter minimum (2) Cutting diameter maximum
For tools, see pages: IHAXF (871) • IHAXF-AVI (873) • IHAXF-E (873) • IHFF (853) • IHRF (853) • IHRF-BW (877) • IHRF-CH (878) • IHWF (875)
Dial
Digital
Display
853
854
Ø81-113.5
Ø56-88.5
IHRF 56-802 BW
Ø28-44
Ø36-56
Ø22-30
IHAXF 22-30/16
IHAXF 18-22/16
Ø16-18
IHAXF 16-18/16
Ø14-16
IHAXF 14-16/16
Ø12-14
IHAXF 12-14/16
Ø11-13
IHAXF 11-13/16
BHD MB50-50X60
BHEH 24x75
Ø52-86
KAPR=15º Ø47.5-81
BH NUT 10
Ø77-111
KAPR=15º Ø72-106
KAPR=30º Ø67.5-101
KAPR=30º Ø43-76
KAPR=45º Ø38.5-72
KAPR=45º Ø63.5-97
IHRF 50 CH
BBH D16 X105
Ø10-12
IHAXF 10-12/16
Ø8-10
IHAXF 8-10/16
Ø6-30
Ø80-110
Ø6-8
IHAXF 6-8/16
Ø4-6
IHAXF 4- 6/8
Ø2.5-4
IHAXF 2.5-4/8
Ø54-86
BBH D16 X53
Ø28-56
8 21
Fine Boring Head Range
2 μm Direct Diametric Adjustment
SLEEVE D8-D16
REQUIRED FOR
IHAXF.../8
BHEH 28x148 Ø155.5-202.5
BHEH 28x108 Ø115.5-162.5
BHEH...
Ø88.5-135.5
Ø88.5-202.5
Ø85-133
KAPR=15º Ø80-128
KAPR=30º Ø76-124
KAPR=45º Ø72.5-120.5
Ø115.5-202.5
KAPR=45º Ø99-147
KAPR=30º Ø102.5-150.5
KAPR=15º Ø107-155
BHEH 28x148 Ø112-160
KAPR=45º Ø139-187
KAPR=30º Ø143-191
KAPR=15º Ø147-195
BHEH 28x148 Ø152-200
Ø54-90
BH WASHER
IH...50
Ø72.5-200
Ø99-200
Ø2.5-30
BHEH 28x80
Ø40-56
BHEH 28x148 Ø155-200
Ø88-132
BBH 63x78
Ø40-90
Ø88-202.5
BHEH 28x108 Ø115-160
BHEH 28x148
Ø115-200
BHD MB63-63X89
855
856
BHD MB80-80X104
BHE MB14-14-30
BHE MB16-16-34
BHE MB20-20-40
BHE MB25-25-50
BHE MB32-32-63
BHE MB40-40-80
BHE MB50-50-80
BHE MB63-63-89
BHE MB80-80-104
Fine Boring Heads with the
MB Connection, 10 µm Direct
Diametric Adjustment and
BHE MB
Only for BHE MB50-50x80
• For boring options, see pages 826-827,859-861 • For spare parts, see pages 874-875, 903
Boring Head Diameter Range
MB32-35-53 H
MB50-50-60 H
MB14-14-30
MB16-16-34
MB20-20-40
MB25-25-50
MB32-32-63
MB40-40-80
MB50-50-80
MB63-63-89
MB80-80-104
MB25-25-57
MB32-32-71
MB40-40-90
MB50-50-86
MB63-63-108
MB80-80-129
90 100 120 130 140 150 160 170 180 190 200
2.5~18
2.5~22
14.5~ 18
18 ~24
22~ 30
28~ 40
35 ~53
48 ~66
2.5~110
6~125
6~200
28 ~36
36 ~46
46~60
60 ~75
75 ~95
95~120
Fine Boring Heads for
High Rotation Speed with
10 Micrometer Direct Dia.
Adjustment and 2 Micrometer
by a Vernier Scale
BHE MB32-32-53 H
BHE MB50-50-60 H
BHE MB-H
12000
• For spare parts, see pages 874-875, 903
For tools, see pages: IHAXF (871) • IHAXF-AVI (873) • IHAXF-E (873)
857
BHE MB - Additional Information
MAP
Ø14.5 ~ 18
Ø14.5-18
MB14 IHWF 14 E
MB16 IHRF 16
Ø20-26
Ø18-24
IHRF 20-25BW
IHRF 24.5-32BW
Ø31.5-42.5
Ø28-40
Ø28 ~ 40
Ø24.5-33
Ømin=(Ø1+Ø21):2
Ø22 ~ 30
IHRF 25 CH15 28-38
IHRF 31.5-41.5BW
IHRF 25 CH45 28-38
Ø26.5-39.5
Ø18 ~ 24
IHRF 25 CH30 28-38
Ø34-52
Ø35-53
Ø38.5-53.5
Ø35 ~ 53
IHRF 32 CH15 35-53
IHRF 38.5-51.5BW
IHRF 32 CH45 36-50
IHRF 32 CH30 35-53
Ø48 ~ 66
858
IHRF 50.5-65BW
Ø44.5-65.5
Ø50.5-67
Ø48-66
2.598
IHRF 40 CH15 48-66
IHRF 40 CH45 48-66
IHRF 40 CH30 48-66
IHRF 50 -CH
BBH D16X105
BHE MB50-50x80
ø2.5-113.5
IHAXF 6-10/16
Ø36-54
Ø28-42
IHAXF 4-6/8
BBH D16X53
Ø 2.5-110
10 µm Direct Diametric Adjustment and 2 μm by a Vernier Scale
10 μm
See page 908
859
860
Ø86.5-129.5
Ø72.5-115
Ø54-74
Ø72.5-129.5
Ø69-113
KAPR=15º Ø64-108
KAPR=30º Ø60-104
KAPR=45º Ø56-100
Ø83-127
KAPR=15º Ø78-122
KAPR=30º Ø74-118
KAPR=45º Ø70-114
IHRF 50 CE
Ø56-127
BHE MB63-63x89
ø6-129.5
Ø40-74
Ø72-110
Ø72-125
CW 32
Ø86-125
See page 909
BHEH 28x108 Ø112-160
BHE 80
BHE MB80-80x104
ø6-202.5
Ø88-200
861
0.002
Fine Boring Heads with
a Balancing Mechanism
and 2 Micrometer Direct
Diametric Adjustment
DCONWSH6
BHF MB-BL
BHF MB50-32X60 BL
BHF MB50-50X68 BL
• For boring options, see page 866 • For spare parts, see page 902-903 • For cutting conditions, see page 907
For tools, see pages: IHAXF (871)
Balancing Weights W1 & W2
BHF MB50-32X60 BL and BHF MB50-50X68 BL,
with the simple positioning of the two
counterweights into the graduated groove.
The table below displays all tools available for the
working range of 2.5-22 mm diameters.
Balance Correction for BHF MB50-32x60BL
IHAXF 6-8/8
IHAXF 8-10/8
IHAXF 10-12/8
862
Ø BORE
BTB 40 MB50
HSK 63 MB50
66°
76°
83°
116°
71°
126°
123°
121°
67°
131°
119°
130°
127°
54°
56°
32°
145°
78°
18°
49°
19°
167°
46°
156°
107°
128°
63°
6°
129°
136°
68°
179°
51°
160°
112°
182°
163°
138°
283°
360°
285°
293°
287°
238°
298°
264°
302°
288°
280°
199°
292°
295°
255°
272°
273°
234°
275°
284°
246°
224°
294°
248°
229°
301°
307°
214°
297°
281°
258°
216°
320°
262°
312°
257°
196°
261°
194°
268°
254°
274°
351°
300°
245°
330°
266°
317°
259°
Balance Correction for BHF MB50-50x68 BL
IHAXF 6- 8/16
43°
124°
52°
104°
110°
35°
153°
139°
64°
22°
37°
184°
26°
151°
200°
190°
180°
176°
315°
326°
305°
205°
242°
328°
318°
336°
321°
332°
236°
253°
324°
340°
303°
276°
279°
310°
240°
252°
62°
39°
73°
21°
171°
28°
177°
172°
24°
27°
187°
189°
0°
230°
208°
188°
186°
174°
141°
170°
346°
304°
339°
223°
333°
316°
277°
313°
249°
247°
202°
59°
5.5°
92°
48°
113°
327°
84°
114°
57°
58°
169°
168°
323°
219°
348°
331°
212°
222°
344°
345°
325°
334°
357°
251°
358°
319°
243°
228°
Balancing Data for Various BHF...MB...BL Boring Combinations (continued)
863
Fine Boring Heads with 2 µm
Direct Diametric Adjustment
for a Diameter Range of
2.5 up to 108 mm
BHF MB16-16X34 RV
BHF MB20-20X40 RV
BHF MB25-25X50
BHF MB32-32X63
BHF MB40-40X80
BHF MB50-50X60
BHF MB16-MB50 Dia.
2.5-108
DCN(1) DCX(2) DCONWS
IH.. 16..
IH.. 20..
IH.. 25..
IH.. 32..
IH.. 40..
IH.. 50..
0.11 BH LOCK NUT 14/16
0.13 BH LOCK NUT 20
0.21 BH LOCK NUT 25
0.43 BH LOCK NUT 32
0.79 BH LOCK NUT 40
BH LOCK SR 14/16
BH LOCK SR 20
BH LOCK SR 25
BH LOCK SR 32
BH LOCK SR 40
BH LOCK SR 50
• For user guide, see page 867, 908 • For spare parts, see page 902-903
For tools, see pages: IHAXF (871) • IHAXF-AVI (873) • IHAXF-E (873) • IHFF (853) • IHRF (853) • IHRF-BW (877) • IHRF-CH (878)
Fine Boring Head Diameter Range
BHF MB16-16x34
Assembly Reference
800 1200
48-63
2.5-12
6月22日
864
2.5-160
2.5-220
BHF MB80-80x94
871
36-500
TCH AL 200
TCH AL 300
TCH AL 400
BHF MB50-80x94
BHF MB80-125x114
BHF MB50-63x87
22-29
18-23
BHF MB20-20x40
800-1200
876
BHF Fine Boring Heads
High precision machining to a close tolerance
with high surface quality.
These heads enable a fine diametric adjustment
as small as 2 μm with a direct reading.
BHF MB16-MB40
Diameter Range: 18-63
ø18-23
ø22-29
ø36-50
ø48-63
865
Fine Boring Heads with Balancing Rings
2 µm Direct Diametric Adjustment
ø2.5-12
Body
Tool Slide
Expansion Pin
! 4
Graduated Dial
Slide Locking Screw
Coolant Nozzle
Boring Bar Locking
Screws
Balancing Rings
8 9
5 6 7
Ø6- 8
3 4
5 67
866
Oiling Nipple
KAPR=15˚ Ø72-104
KAPR=15˚ Ø47.5-79.5
KAPR=30˚ Ø43-74.5
KAPR=45˚ Ø39-71.5
KAPR=30˚ Ø67.5-99
KAPR=45˚ Ø63.5-95
867
BHF MB63-63x87
Toolholder Locking Screw
Ø95-160
BHFH 30x93
Ø77-125
BHFH 30x75
BBH 30x40
BBH 30x70
Ø36-80
IHFF 3 2
Ø28-70
BBH 30x115
Dia Range
Ø4- 6
868
See pages 908-909
IHAXF 16-18 /16
ø2.5-220
Ø140-220
BHFH 30x135
0.0005
0.0015
0.001
Ø36-96
Ø28-86
IHAXF 16-19/16
IHAXF 14-17/16
IHAXF 12-15/16
IHAXF 11-14/16
IHAXF 10-13/16
Ø2.5-.4
See pags 908-909
869
Ø305-410
BHFH 40x300
Ø405-500
BHFH 40x400
Ø135-210
Ø205-310
BHFH 40x200
BHFH 40x133
BBH 40x189
BBH 40x114
BBH 40x69
870
Ø46-137
Ø36-123
BHF MB50-MB80 Dia.
77-500
77 up to 500 mm
BHF MB50-63X87 (1)
BHF MB50-80X94 (2)
BHF MB63-63X87 (1)
BHF MB80-80X94 (2)
BHF MB80-125X114 (3)
DCN(4)
DCX(5)
• For user guide, see pages 868-870 • For spare parts, see pages 872, 902, 905
(1) Use with slide BHFH 30X75 or BHFH 30X93.
(2) Use with slide BHFH 30X93 or BHFH 30X135.
(3) Use with slide BHFH 40X133, BHFH 40X200, BHFH 40X300 and BHFH 40X400.
(4) Cutting diameter minimum
(5) Cutting diameter maximum
Brazed and Indexable
Boring Bars for the MB
DCONMSg5
IHAXF 2.5-4/8 (1)
IHAXF 4- 6/8 (1)
IHAXF 6- 8/8
IHAXF 12-14/8
IHAXF 14-16/8
IHAXF 16-18/8
Fig. 3
OHN(4)
DCONMS(5)
WCGT 0201...
SR 14-299
Brazed tool
(4) Minimum overhang
(5) For DCONMS=8 mm, 16 mm O.D. sleeves should be used.
For inserts, see pages: TPGX (896) • TPGX (CBN) (897) • TPGX (PCD) (897) • WCGT (896)
For holders, see pages: ADBH (874) • BHD MB (853) • BHE MB (857) • BHE MB-H (857) • BHF MB-BL (862) • BHF MB16-MB50 Dia. 2.5-108 (864) • SLEEVE (872)
PICCO ACE-BH
Holders with Short Shanks for
ITS BORE System Carrying
PICCOCUT Inserts
PICCO ACE-BH 16-4
PICCO ACE-BH 16-5
PICCO ACE-BH 16-6
PICCO ACE-BH 16-7
BD DCONWS
WRENCH ACE 4-5
WRENCH ACE 6-7
• Holders are suitable for right- and left-hand PICCO inserts
The PICCO-ACE-BH Holders Can Carry a Wide Range of PICCOCUT Insert Geometries
PICCO 050
PICCO 520
PICCO 050C
PICCO 060
PICCO 051
PICCO MF
PICCO 050 IB50 (CBN)
PICCO 010
DCONMS g6
PICCO 020
BBH D16
Extension Slides for MB
Modular Fine Boring Holders
BBH D16-53
BBH D16-105
For tools, see pages: IHFF (853) • IHRF (853)
Reduction Sleeves for
Boring Bars on the MB
DCONWSh8
DCONMSg7
Fig.1
SLEEVE D 4-D16
SLEEVE D 8-D16
SLEEVE D10-D16
SLEEVE D12-D16
872
Fig.2
Heavy Metal Vibration
Damping Boring Bars
IHAXF 6- 8-AVI
IHAXF 8-10-AVI
IHAXF 10-12-AVI
IHAXF 12-14-AVI
IHAXF 14-16-AVI
IHAXF 16-18-AVI
• Note: Not recommended to be used on balanceable BHF-BL fine boring heads.
For inserts, see pages: TPGX (896) • TPGX (CBN) (897) • WCGT (896)
For holders, see pages: ADBH (874) • BHD MB (853) • BHE MB (857) • BHE MB-H (857) • BHF MB16-MB50 Dia. 2.5-108 (864)
Carbide Vibration
Dampening Boring Bars
IHAXF 6- 8-E
IHAXF 8-10-E
IHAXF 10-12-E
IHAXF 12-14-E
IHAXF 14-16-E
IHAXF 16-18-E
BBH 30/40
873
Counter Weight Slides for MB
4.56
For tools, see pages: IHFF (853) • IHRF (853) • IHRF-BW (877) • IHRF-CH (878)
BBH 63
Extension Slides for MB Modular
BHE Fine Boring Holders
Slides for MB Modular BHE
Fine Boring Holders
BHEH 28X108
SR M6X6 DIN913*
SR M5X25DIN912*
HW 4.0*
HW 3.0*
Sleeve for MB Modular
ADBH 30XD16
874
Counter Balancing Weight
Used on BHEH Slide for
IHWF
Trigon Insert Holders for Mounting
on MB Fine Boring Heads
95°
IHWF 14 E
For inserts, see pages: WCGT (896)
For holders, see pages: BHD MB (853) • BHE MB (857)
BHD 50 L200
Digital Fine Boring Slide Head for
TCH AL Large Diameter Holders
Serrated Surface
Fine Boring Slide Head for TCH
AL Large Diameter Holders
for TCH AL Rough and
0 2 4 6 8 10
30x56.5
875
Range 200-1200 mm
• Aluminum body, with steel serrated seats • The "O" position on the counterweight balances the BHF boring head for 200 mm boring diameter position. For every 10 mm
carrying capability • For spare parts, see page 875, 905
For tools, see pages: IHBR (849) • IHCR (848) • IHPR (849) • IHSR (848) • IHSR-BW (850)
Large Diameter Double Edge Fine Boring Options
15° 30° 45°
800-1000 900-1100 1000-1200
802-1002 902-1102 1002-1202
Boring Tools Extension Slides
for TCH AL Boring Heads
TCHH EX100
TCHH EX300
BHF16-50
Back Face Turning Toolholders
for BHF and TCH AL
BHF63-125
IHRF...BW
TCH AL200-800
90° WF
SS (1)
BHF MB63-63X87+BHFH…
BHF MB80-80X94+BHFH…
BHF MB80-125X114+BHFH...
TCH AL200+BHF L200/BHD 50 L200
TCH AL300+BHF L200/BHD 50 L200
TCH AL400+BHF L200/BHD 50 L200
TCH AL500+BHF L200/BHD 50 L200
TCH AL600+BHF L200/BHD 50 L200
TCH AL700+BHF L200/BHD 50 L200
TCH AL800+BHF L200/BHD 50 L200
75-93
93-135
133-400
• DMIN=(min bore diameter)=(DCN+BD+1)/2 • BD=Size of the boring head being used
For inserts, see pages: CCGT-AS (803) • CCGW/CCMT (CBN) (803) • CCMT (PCD) (803) • CCMT-14 (801) • CCMT-PF (801) • CCMT-WG (802) • CCMT/CCGT (802)
• CCMT/CCGT-SM (801)
For holders, see pages: BHD 50 L200 (787) • BHD MB (766) • BHE MB (770) • BHEH (786) • BHF L200 (787) • BHF MB16-MB50 Dia. 2.5-108 (774) • BHFH (785)
877
BHF Boring Heads
0 2
LFA
IHRF-CH
IHRF 16 CH20 18-23
IHRF 16 CH30 18-23
IHRF 16 CH45 18-23
IHRF 16 CH60 18-23
IHRF 20 CH15 22-29
IHRF 20 CH20 22-29
IHRF 20 CH30 22-29
IHRF 20 CH45 22-29
IHRF 20 CH60 22-29
IHRF 32 CH20 36-50
IHRF 32 CH60 36-50
IHRF 40 CH60 48-63
IHRF 50 CH20 54-800
IHRF 50 CH60 54-800
15.54
49.95
For inserts, see pages: CCGT-AS (891) • CCGW/CCMT (CBN) (891) • CCMT (PCD) (891) • CCMT-PF (889) • CCMT-WG (890) • CCMT/CCGT (890) • CCMT/CCGT-SM (889)
For holders, see pages: BHD 50 L200 (875) • BHD MB (853) • BHE MB (857) • BHEH (874) • BHF L200 (875) • BHF MB16-MB50 Dia. 2.5-108 (864) • BHFH (874)
878
KIT BHD MB50-50 6-110
KIT BHD MB63-63 6-125
KIT BHD MB80-80 6-200
Boring Kit BHD MB50-50 metric/inch (ø6-110 mm)
Fine Boring Head with 2 μm Direct Diametric
Adjustment Resolution and a Built-in Digital Display
Ø28-54
Ø54-84
Ø80-108
6-110
Boring Range
MB
D16-53
WCGT 020102L
TPGX 730-L
TPGX 220-L
Ø92-108
Ø8-12
Ø11-17
Ø16-23
Boring Kit BHD MB63-63-89 metric/inch (ø6-125 mm)
Contains a Digital Display
Fine Boring Head and Various
Boring Tools and Inserts
KIT BHD-MB
KITS
BBH 16-53
KIT BHD MB63-63-89
Ø72-103
MB d1
2.5-125
77.5
879
Boring Kit BHD MB80-80-104 metric/inch (ø6-200 mm)
KIT BHD MB80-80-104
880
6-200
KIT BHE MB32-32-53 H (1)
KIT BHE MB50-50-60 H (1)
KIT BHE MB50-50-80
KIT BHE MB63-63-89
KIT BHE MB80-80-104
Contains a Fine Boring Head and
Various Boring Tools and Inserts
KIT BHE MB
• For kit contents and boring options, see following page. • 0.01 mm direct diametric adjustment and 0.002 mm by a vernier scale.
(1) Balanced to G2.5/12,000 RPM
Boring Kit BHE MB32-32x53 H (ø2.5-12 mm)
Fine Boring Head 10 μm Direct Diametric
Adjustment and 2 μm by a Vernier Scale
Boring Tools:
1 BHE MB32-32X53 H
1 IHAXF 2.5-4/8
1 IHAXF 4-6/8
1 IHAXF 6-8/8
1 IHAXF 8-10/8
1 IHAXF 10-12/8
KIT BHE MB32-32X53 H
12,000 RPM
Inserts:
5 TPGX 090202L
2 WCGT 020102L
881
Boring Kit BHE MB50-50x60 H (ø6-22 mm)
1 BHE MB50-50X60 H
1 IHAXF 6-8/16
1 IHAXF 8-10/16
1 IHAXF 10-12/16
1 IHAXF 12-14/16
1 IHAXF 14-16/16
1 IHAXF 16-18/16
1 IHAXF 18-22/16
KIT BHE MB50-50X60 H
10 µm direct diametric adjustment and 2 µm by a Vernier scale
Boring Kit BHE MB50-50 x 80 (ø6-110 mm)
BHE 50-50x80
KIT BHE MB50-50X80
882
D16x53
NUT10
Ø92-110
Ø 6-125
0.01Ø
IHFF 6-8/16
Boring Kit BHE MB63-63 x 89 (ø6-125 mm)
BH WASHER IH..50
KIT BHE MB63-63X89
6-125
77.5 84.5
Boring Kit BHE MB80-80 x104 (ø6-200 mm)
Ø 6-200
BHH 63x78
BHE MB80-80x100
KIT BHE MB80-80X104
Ø6-42
Ø 6-100
(1) Ø16-23
Ø22-42
Ø115-160 BHEH 28x108
Ø155-200 BHEH 28x148
The specified boring range differs from the one specified for the boring bar.
The extra range is not recommended for high rotational speeds.
883
210°
KIT BHF MB50-50 BL (1)
Contains a Balanceable Fine
Boring Head and Various
KIT BHF MB-BL
Balanced to G2.5/20,000 RPM.
Boring Kit BL BHF MB50-50 (ø6-22 mm)
with BHF BL Fine Boring Balanceable Head
20,000 RPM
KIT BL BHF MB50-50
884
TPGX 090202L
Ø16-18 (1)
On BHF BL max. balanceable dia. is 20 mm.
KIT BHF-MB
0 12
KIT BHF MB50-50 6-108
KIT BHF MB50-63
KIT BHF MB50-80
KIT BHF MB63-63
KIT BHF MB80-80
Boring Kit BHF MB50-50 (ø6-108 mm)
Ø 2.5-108
¯6-8Ê
IHAXFÊ6-8/16Ê
¯8-12Ê
IHAXFÊ8-10/16Ê
¯11-17Ê
IHAXFÊ11-13/16Ê
¯16-23Ê
IHAXFÊ16-18/16Ê
¯22-30Ê
IHAXFÊ22-30/16Ê
D16x53Ê
¯28-42
IHFFÊ25
¯36-54
IHFFÊ32
6-108
IHFFÊ50
¯54-84
BHEHÊ24x75
CWÊ32
¯80-108
¯92-108
885
Boring Kit BHF MB50-63 /
Boring Kit BHF MB63-63 (ø6-125 mm)
BHF MB...-63x87
TPGX 110302L
Ø28-80
IHAXF 8-10
IHAXF 6-8
(1) Ø11-17
IHAXF 11-13
IHAXF 16-18
IHAXF 22-30
886
The specified boring range differs from the one specified for the boring bar. The extra range is not recommended for high rotational speeds.
BHF MB..-80x94
6-220
Ø30-86
Boring Kit BHF MB50-80 /
Boring Kit BHF MB80-80 (ø6-220 mm)
ø28-96
ø95-220
887
KIT BHFH-MB
Contains Adapters, Extensions
and Boring Bars for 36 to
400 mm Boring Range
KIT BHFH MB80-125
Kit BHFH MB80-125 Holder for
BHF MB80-125x114 ø36-410
36-410
Ø135-500
Ø36-137
KIT IHAXF
The Kit Contains Five Boring
Bars and Suitable Inserts
KIT IHAXF 6-30
888
(mm/
rev)
0.25-2.00
0.70-3.50
0.06-0.25
0.07-0.30
IC5010
IC8150
IC6015
IC6025
IC428
CCGT 060201-SM
CCGT 060202-SM
CCMT 060202-SM
CCMT 060204-SM
CCMT 060208-SM
CCMT 09T302-SM
CCMT 09T304-SM
CCMT 09T308-SM
CCMT 120404-SM
CCMT 120408-SM
95º
Single-Sided Turning Inserts for
Semi-Finishing and Finishing on
Soft Materials and Exotic Alloys
97°
CCMT/CCGT-SM
For tools, see pages: • IHCR (848) • IHRF (853) • IHRF-BW (877) • IHRF-C (852) • IHRF-CH (878) • IHSR (848) • IHSR-BW (850) • IHSR-C (852) • IHSR-CH (849)
CCMT-PF
80° Rhombic Inserts with
a Positive Flank for SemiFinishing and Finishing on Soft
Materials and Exotic Alloys
IC804
CCMT 060202-PF
CCMT 060204-PF
CCMT 09T302-PF
CCMT 09T304-PF
0.40-2.50
0.04-0.25
0.04-0.30
0.05-0.35
For tools, see pages: IHCR (848) • IHRF (853) • IHRF-BW (877) • IHRF-C (852) • IHRF-CH (878) • IHSR (848) • IHSR-BW (850) • IHSR-C (852) • IHSR-CH (849)
80° Rhombic Inserts with a
7° Positive Flank for SemiFinishing and Finish Turning
CCMT 060204-14
CCMT 09T304-14
CCMT 09T308-14
CCMT 120408-14
CCMT-14
0.14-0.30
from external double-sided CGHN blades • When TIP inserts are used the seat needs to be modified to ensure clearance
889
80° Rhombic Inserts with a 7°
Positive Flank and a Wiper Near
the Corner for High Feed Finishing
CCET 0602005-WF
CCET 09T3005-WF
CCET-WF
0.01-0.20
For tools, see pages: IHCR (848) • IHRF (853) • IHSR (848) • IHSR-BW (850) • IHSR-C (852) • IHSR-CH (849)
CCMT/CCGT
IC20N
IC520N
CCGT 060202
CCGT 060202L (1)
CCGT 060204
CCGT 060204L (1)
CCMT 060202
CCMT 060204
CCMT 09T302
CCMT 09T304
CCMT 09T308
• Use left-hand inserts for left-hand external tools and for right-hand internal tools
(1) Left-hand insert
CCMT-WG
CCMT 060204-WG
CCMT 09T304-WG
CCMT 09T308-WG
CCMT 120408-WG
0.20-0.36
890
CCMT (PCD)
CCMT 060202D
CCMT 060204D
CCMT 09T304D
Inserts with a Single PCD
Top Corner Tip, 7° Clearance
and Positive Rake Angle
for Finishing Aluminum
0.08-3.00
0.10-3.00
For tools, see pages: IHCR (848) • IHRF (853) • IHRF-BW (877) • IHRF-C (852) • IHRF-CH (878) • IHSR (848) • IHSR-BW (850) • IHSR-C (852)
CCGW/CCMT (CBN)
a Single CBN Top Corner
Tip and 7° Clearance for
IB05H
CCGW 03X102T01015-1
CCGW 03X104T01015-1
CCGW 04T102T01015-1
CCGW 04T104T01015-1
CCMT 060202T
CCMT 060204T
CCMT 09T304T
CCMT 09T308T
IB10H
0.05-0.50
CCGT-AS
Positive Flank, Very Positive
Rake Angle and Sharp Cutting
CCGT 060201-AS
CCGT 060202-AS
CCGT 060204-AS
CCGT 09T301-AS
CCGT 09T302-AS
CCGT 09T304-AS
CCGT 09T308-AS
CCGT 120402-AS
CCGT 120404-AS
CCGT 120408-AS
1.00-3.50
891
CCGT-AF
CCGT 09T308-AF
CCGT 120408-AF
107.5°
IC530N
62.5 º
93 º
55° Rhombic Inserts with a 7°
Positive Flank for Semi-Finishing
and Finish Turning on Soft
DCMT 070202-SM
DCMT 070204-SM
DCMT 070208-SM
DCGT 11T302-SM
DCGT 11T304-SM
DCMT 11T302-SM
DCMT 11T304-SM
DCMT 11T308-SM
DCMT 11T312-SM
93º-95º
DCMT/DCGT-SM
0.10-0.28
For tool, see page: CHA (846)
DCMT-14
55° Rhombic Inserts with a
DCMT 11T304-14
DCMT 11T308-14
0.14-0.29
For tools, see pages: CHA (846)
892
DCMT/DCGT
55° Rhombic Inserts with
a 7° Positive Clearance for
DCGT 070201R (1)
DCGT 070202
DCGT 070204
DCMT 070202
DCMT 070204
DCGT 11T302
DCGT 11T304
DCMT 11T302
DCMT 11T304
DCMT 11T308
0.25-1.50
0.80-2.50
• Right-hand inserts for right-hand external tools and for left-hand internal tools
(1) Right-hand insert
DCMT-PF
DCMT 070201-PF
DCMT 070202-PF
DCMT 070204-PF
DCMT 070208-PF
DCMT 11T302-PF
DCMT 11T304-PF
DCMT 11T308-PF
0.30-3.00
0.40-3.00
0.70-3.00
0.30-2.50
0.02-0.25
0.03-0.25
893
DCGT-AS
IC920
DCGT 070201-AS
DCGT 070202-AS
DCGT 070204-AS
DCGT 11T301-AS
DCGT 11T302-AS
DCGT 11T304-AS
DCGT 11T308-AS
0.03-0.20
0.05-0.26
SCMT-SM
SCMT 09T304-SM
SCMT 09T308-SM
SCMT 120404-SM
SCMT 120408-SM
Square Inserts with a 7°
For tool, see page: IHPR (849)
SCMT-14
894
SCMT 09T304-14
SCMT 120404-14
SCGT-AS
Flank, Very Positive Rake
Angle and Sharp Cutting Edge
SCGT 09T308-AS
SCGT 120404-AS
SCGT 120408-AS
TCMT-19
91 º
Triangular Inserts with a 7°
Positive Flat Rake for SemiRoughing Applications at
91º
TCMT 110204-19
TCMT 16T308-19
TCMT 220508-19
For tools, see pages: IHBR (849)
895
TCMT-SM
TCMT 110204-SM
TCMT 110208-SM
TCMT 16T304-SM
TCMT 16T308-SM
TCMT 16T308-SM*
0.08-0.28
93º
WCGT
Trigon Inserts with a 7°
Positive Flank and Chipformer
for Finish Turning
WCGT 020104L
For tools, see pages: IHAXF (871) • IHAXF-AVI (873) • IHAXF-E (873) • IHWF (875)
TPGX
Triangular Inserts with an 11°
Positive Flank and Ground
Chipformer for Finish Turning
For tools, see pages: IHAXF (871) • IHAXF-AVI (873) • IHAXF-E (873) • IHFF (853) • IHFF-C (852)
896
TPGX 090202-L
TPGX 090204-L
TPGX 110302-L
TPGX 110304-L
TPGX 110308-L
Triangular Inserts with a Single
CBN Top Corner Tip, 11°
Clearance for Machining Cast
Iron and Hardened Steel
IB90
TPGX 090202T
TPGX 090204T
TPGX 110302T
TPGX 110304T
IB50
TPGX (CBN)
0.05-0.05
TPGX (PCD)
PCD Top Corner Tip, 11°
Clearance and Positive Rake
Angle for Finishing Aluminum
TPGX 090202
TPGX 090204
TPGX 110302
TPGX 110304
For tool, see page: • IHAXF (871)
PICCO R/LX050
Reinforced Boring Inserts
DMIN≥3
WF 6°
DMIN<3
PICCO R/LX050.2-5R15
PICCO R/LX050.2-10R05
PICCO R/LX050.2-10R15
PICCO R/LX050.3-16R10
PICCO R/LX050.3-16R20
PICCO R/LX050.4-10R10
PICCO R/LX050.4-10R20
PICCO R/LX050.4-16R10
PICCO R/LX050.4-16R20
PICCO R/LX050.5-15R10
PICCO R/LX050.5-15R20
PICCO R/LX050.5-25R10
PICCO R/LX050.5-25R20
PICCO R/LX050.6-15R10
PICCO R/LX050.6-15R20
PICCO R/LX050.6-22R20
PICCO R/LX050.6-35R20
OHN(1)
• Left-hand inserts on request
(1) Minimum overhang
897
PICCO R/L 050, 053, 055
Inserts for Internal Turning
and Chamfering
20° RE
PICCO R 050.06-2 (1)
PICCO R 050.06-3 (1)
PICCO R 050.08-4
PICCO R/L 050.1-5
PICCO R/L 050.1-7
PICCO R 050.15-5
PICCO R 050.15-10
PICCO R/L 050.2-5
PICCO R 055.2-5
PICCO R/L 050.2-10
PICCO R 055.2-10
PICCO R/L 050.2-15
PICCO R 055.2-15
PICCO R 050.25-5
PICCO R 050.25-10
PICCO R 050.25-16
PICCO R 053.3-10
PICCO R 055.3-10
PICCO R/L 050.3-10
PICCO R 053.3-16
PICCO R 055.3-16
PICCO R/L 050.3-16
PICCO R 053.3-20
PICCO R/L 050.3-20
PICCO R 050.35-10
PICCO R 050.35-16
PICCO R 050.35-20
PICCO R 050.35-24
PICCO R 053.4-10
PICCO R 055.4-10
PICCO R/L 050.4-10
PICCO R 053.4-16
PICCO R 055.4-16
PICCO R/L 050.4-16
PICCO R 053.4-20
PICCO R 055.4-20
PICCO R/L 050.4-20
PICCO R/L 050.4-24
PICCO R/L 050.4-28
PICCO R 055.4-28
PICCO R 055.5-10
PICCO R/L 050.5-10
PICCO R 055.5-15
PICCO R/L 050.5-15
PICCO R 055.5-20
PICCO R/L 050.5-20
PICCO R 055.5-25
PICCO R/L 050.5-25
PICCO R 055.5-30
PICCO R/L 050.5-30
PICCO R/L 050.5-35
PICCO R 055.6-15
PICCO R/L 050.6-15
PICCO R 055.6-22
PICCO R/L 050.6-22
PICCO R 055.6-25
PICCO R/L 050.6-25
PICCO R 055.6-30
PICCO R/L 050.6-30
PICCO R/L 050.6-35
• Specify right- or left-hand bars
(1) Maximum D.O.C.=0.01-0.03 mm, maximum feed=0.01 mm/rev.
898
IC228
PICCO R/L 050.6-42
PICCO R/L 050.7-20
PICCO R/L 050.7-25
PICCO R/L 050.7-30
PICCO R/L 050.7-35
PICCO R/L 050.7-40
PICCO R/L 050.7-45
PICCO R/L 050.7-50
PICCO R 050.20
and Chamfering Next to the
Bottom of Blind Holes
PICCO R 050.20.2-10
PICCO R 050.20.3-10
PICCO R 050.20.4-16
PICCO R 050.20.5-20
PICCO 050...
PICCO 050.20...
PICCO R/L 047
Inserts for Internal Deep Profiling
47° RE
PICCO R/L 047.4-20
PICCO R/L 047.5-25
PICCO R/L 047.6-30
PICCO R 047.T6-22
PICCO R 047.T6-30
• Left hand inserts on request
899
PICCO R/L 050-C
Inserts with Chipformers for
Internal Boring and Profiling
PICCO R/L 050.4-10C
PICCO R/L 050.4-20C
PICCO R/L 050.4-24C
PICCO R/L 050.4-28C
PICCO R 050.4-16C
PICCO R/L 050.5-10C
PICCO R/L 050.5-15C
PICCO R/L 050.5-20C
PICCO R/L 050.5-25C
PICCO R/L 050.5-30C
PICCO R/L 050.5-35C
PICCO R/L 050.6-15C
PICCO R/L 050.6-22C
PICCO R/L 050.6-25C
PICCO R/L 050.6-30C
PICCO R/L 050.6-35C
PICCO R/L 050.6-42C
PICCO R/L 050.7-20C
PICCO R/L 050.7-25C
PICCO R/L 050.7-30C
PICCO R/L 050.7-35C
PICCO R/L 050.7-40C
PICCO L 050.7-50C
• All left-hand inserts on request
Stainless Steel 316L
PICCO R 050.6-35C with Chipbreaker
f= 0.03 mm/rev
f= 0.05 mm/rev
PICCO R 050.6-35 Standard
PICCO R/L 090
Inserts for Internal
Turning and Profiling
PICCO R/L 090.3-10
PICCO R/L 090.3-16
PICCO R/L 090.4-10
PICCO R/L 090.4-16
PICCO R/L 090.5-10
PICCO R/L 090.5-15
PICCO R/L 090.5-20
CBN Tipped Inserts for
Internal Turning, Profiling and
Chamfering of Hard Steel
WF 8°
Right-hand shown •
PICCO R 050 (CBN)
PICCO R 050.3-10B
PICCO R 050.4-10B
PICCO R 050.5-15B
PICCO R 050.6-15B
PICCO R 050.7-20B
• It is not recommended to use coolant when machining with CBN tipped tools • Available on request only
PICCO R/LHD 050
and Chamfering of Hard
Steel - Up to 65 HRC
PICCO R/LHD 050.2-5
PICCO R/LHD 050.3-10
PICCO R/LHD 050.3-16
PICCO R/LHD 050.4-10
PICCO R/LHD 050.4-20
PICCO R/LHD 050.5-10
PICCO R/LHD 050.5-15
PICCO R/LHD 050.6-15
PICCO R/LHD 050.7-20
PICCO R/LHD 050.7-25
PICCO R/LHD 050.7-35
PICCO R/L 520
Inserts for Internal Chamfering
PICCO R/L 520.0045-15
PICCO R/L 520.0060-15
901
ACCESSORIES
Cover Plate Protects the
Serrated Faces When a
Single Toolholder is Used
PLT 16
PLT 20
PLT 25
PLT 32
PLT 40
PLT 50
PLT 63
PLT 80
SR M3x12 DIN912
SR M4x14 DIN912
SR M4x16 DIN7991
SR M6x25 DIN7991
SR M8x25 DIN7991
SR M10x30 DIN7991
SR M12x35 DIN7991
BH MB COUPLING SET
OR
d1 d2
BH MB14 COUPLING SET
BH MB16 COUPLING SET
BH MB20 COUPLING SET
BH MB25 COUPLING SET
BH MB32 COUPLING SET
BH MB50 COUPLING SET/M5
BH MB63-80 COUPLING SET
BH MB110 COUPLING SET
63 - 80
ORM 0075-10
ORM 0100-10
ORM 0130-10
OR 2075
OR 3112
BHF - SPARE PARTS
BHF...-16…
BHF...-20…
BHF...-25…
BHF...-32…
BHF...-40…
BHF...-50-60
5 1 3
SR M10X16 DIN 913
BH HW 1.5 HANDLE
BH HW 2.0 HANDLE
BH HW 2.5 HANDLE
SR M3X4.5 DIN 913
SR M4X4 DIN 913
SR M4X5 DIN 913
SR M5X6 DIN 913 SR
SR M5X8 DIN 913
SR M5X12 DIN 912
SR M1OX20 DIN 912
SR M1OX25 DIN 912
SR M3X6 DIN 912
SR M4X8 DIN 912
SR M5X1O DIN 912
SR M6X12 DIN 912
SR M8X14 DIN 912
BHF...-63…
BHF...-80…
BHF...-125…
BHF...-50...
SR M6X10 DIN 915
SR M6X14 DIN 915
SR M6X22 DIN 915
BH HW 3.0 HANDLE
IHAXF 16/AVI/E
BHF 32 BL
BHF 50 BL
IHAXF 8
1 2 3
BHF...-32... BL
SR M10X10 DIN 913
BHF...-50... BL
SR M5X12 DIN 913
BHE MB - SPARE PARTS
BHE MB14-14X30
BHE MB16-16X34
BHE MB20-20X40
BHE MB25-25X50
BHE MB32-32X63
BHE MB40-40X80
1 3
IHFF E
SR M3X3.5 DIN 913
SR M5X5 DIN 913
SR M6X6 DIN 913
SR M6X8 DIN 913
SR M6X12 DIN 913
BHE - SPARE PARTS
SR M5X25 DIN 912
MB50-50X60 H
MB50-50X80
IHAXF 18/AVI/E
BHE MB32-32X53 H
BHE MB50-50X60 H
903
BHC - SPARE PARTS
BHC MB25-25X57
BHC MB32-32X71
BHC MB40-40X90
BHC MB50-50X87
BHC MB63-63X109
BHC MB80-80X130
SR M4X8 DIN 913
SR M5X10 DIN 913
SR M6X14 DIN 913
SR M6X16 DIN 913
SR M6X20 DIN 913
BH SR M4X11 DIN 912 PT
BH SR M5X12.5 DIN 912 PT
BH SR M6X16 DIN 912 PT
BH SR M8X20 DIN 912 PT
BH SR M10X26 DIN 912 PT
BH SR M12X30 DIN 912 PT
BH NUT-BHC MB25
BH NUT-BHC MB32
BH NUT-BHC MB40
BH NUT-BHC MB50
BH NUT-BHC MB63
BH NUT-BHC MB80
BHR - SPARE PARTS
IHFR CH
S....
BHR MB16…16
BHR MB20…20
BHR MB25…25
BHR MB32…32
BHR MB40…50
BHR MB50…50
BHR MB50…63
BHR MB63…63
BHR MB80…80
SR M4X15 DIN912
SR M5X25 DIN912
SR M3X4 DIN913
SR M3X5 DIN913
TCH AL - SPARE PARTS
(Rough Boring)
IHSR 161-800 BW
IH...160-800
TCH AL 200-300-400
TCH AL 500-600-700-800
904
BH TCH NUT A
BH TCH NUT B
BH TCH NUT C
SR M12X40 DIN 912
SR M8X40 DIN 915
SR M12X35 DIN 912
SR M16X50 DIN 912
BH SERRATED PLATE 200
BH SERRATED PLATE 300
BH SERRATED PLATE 400-700
SR M8X25 DIN 912
SR M8X20 DIN 912
(Fine Boring)
IHFF..., IHRF...
IHRF...CH, IHRF...BW
55 4 3
SR M6X8 DIN 915
ADBH - SPARE PARTS
TSR M8X8 DIN 915
BBH-D - SPARE PARTS
IHFF...
IHRF...
BHFH - SPARE PARTS
IHRF...BW..
WASHER DIN 125A M5
IHRF...CH..
SR M1OX18 DIN 912
905
BHEH - SPARE PARTS
HRF...CH..
EMH - SPARE PARTS
EMH MB 50-6
EMH MB 50-8
EMH MB 50-10
EMH MB 50-12
EMH MB 50-14
EMH MB 50-16
EMH MB 50-20
EMH MB 63-16
EMH MB 63-20
EMH MB 63-25
EMH MB 63-32
EMH MB 80-40
Screw #1
Screw # 2
EMH 50-6 SCREW
EMH 50-8 SCREW
EMH 50-10 SCREW
EMH 50-12 SCREW
EMH 50-14 SCREW
EMH 50-16 SCREW
EMH 50-20 SCREW
EMH 63-16 SCREW
EMH 63-20 SCREW
EMH 63-25 SCREW
EME 63-32 SCREW
EMH 80-40 SCREW
M6x10 EM SCREW
M8x10 EM SCREW
M10x12 EM SCREW
M12x16 EM SCREW
M14x16 EM SCREW
M16x16 EM SCREW
M18x20 EM SCREW
M20x20 EM SCREW
BH WASHER - SPARE PARTS
For Kit BHE
KIT BHF MB50-50X80 6-108
CC - SPARE PARTS
Components for CC MB
CC MB16-ER11M
CC MB20-ER16M
CC MB25-ER20M
CC MB32-ER25M
CC MB40-ER25
CC MB50-ER25
CC MB50-ER32
CC MB63-ER32
CC MB63-ER40
906
CC MB16 SCREW
CC MB20 SCREW
CC MB25 SCREW
CC MB32 SCREW
CC MB40 SCREW
CC MB50 SCREW
CC MB63 SCREW
WRENCH ER11 MINI
WRENCH ER16 MINI
WRENCH ER20 MINI
WRENCH ER25 MINI
WRENCH ER25
WRENCH ER32
WRENCH ER40
Cutting Depth
Cutting Conditions for BHR
Twin boring cutters
with the same cutting diameter
It’s advisable to start with B
hole ≥ boring bar diameter d
with different cutting diameters and heights (Z=1)
B Working Range
ap Steel
ap Cast Iron, Aluminum
18-28
ap - 1.5-2
ap - 2-2.5
28-50
ap - 2-3
ap - 2.5-3.5
ap - 3-4
ap - 3.5-5
68-200
ap - 4-5
ap - 5-7
200-500
ap - 5-6
ap - 6-8
Cutting Conditions for BHF Fine Boring Heads
LDRED/BDRED
Vc=m/min
Feed f=mm/rev
RE=0.2
RE=0.4
HB≤200
LDRED/BDRED=2.5
LDRED/BDRED=4
LDRED/BDRED=6.3
IC54
HB>200
IC20N/30N
Alloyed Steel (1)
HB 480-550
250-350
– Good
– Normal
– Poor
ap=0.1 min
In case of a single or a stepped boring cutter configuration, only half the feed should be applied.
907
Fine Boring Head BHF 16-50
Operating Instructions
BHF 50 Shown
Reduction Sleeve
Serrated face
Expanding pin
Tool bore 16H7
• Before mounting the BHF boring head,
make sure that expanding pin (2) does not
protrude from the cylindrical body part.
• Insert BHF into the shank.
• Tighten pin (2) by turning clockwise
following the recommended tightening
torque guidelines below:
Recommended torque:
(N.m)
16.0 - 18.0
30.0 - 35.0
• Insert the screw (5). If it protrudes, the sleeve should
be rotated until the screw can enter the recess in
the sleeve nut, reduction sleeve or boring bar.
Disassembly
In order to separate the BHF from the shank,
loosen the expanding pin (2) by
turning counterclockwise.
908
Slide adjustment range
Do not exceed the
range marks!!
position mark
Positioning
The tool slide (7) allows for a 4 mm adjustment,
by turning graduated dial (3) counterclockwise.
• When changing the direction of the dial rotation,
backlash must be compensated for.
• After positioning, lock the tool slide by means
of screw (4).
• Loosen screw (4) before making
any slide adjustment.
Weekly:
• Lubricate through the nipple (8) with ISO UN G220 oil.
Periodically:
• Clean and lubricate the conical and
cylindrical matching surfaces.
• Treat expanding pin (2) with an
anti-friction lubricant.
• Clean and lubricate the tool slide guideway.
Toolholder should be firmly affixed to the slide.
Fine Boring Head BHF 63-125
IHFF / IHRF
Toolholder locking screws
Slide holder
Do not exceed
the range marks
make sure that expansion pin (2) does not
following the recommended tightening torque
guidelines below:
BHF MB50- 63x87
BHF MB50- 80x94
BHF MB63- 63x87
BHF MB80- 80x94
BHF MB80-125x94
• Insert the screw (5). If it protrudes, the sleeve
should be rotated until the screw can enter the
recess in the sleeve nut or boring bar.
loosen the expanding pin (2) by turning
counterclockwise.
The tool slide (7) allows for a 5 mm adjustment,
• Treat expanding pin (2) with an anti-friction lubricant.
909
BHR Rough Boring Cutting Data
LDRED/
RE (Radius)
Carbon
HB<200
1.2-2.5
1.5-2.5
1.5-3.0
140-160
68-120
1.5-3.5
2.0-3.5
2.0-4.0
R=0.4-0.8 R=0.2-0.4 R=0.4-0.8
N.R.
N.R. = Not Recommended
In case of a single or a stepped boring cutter
configuration, only half the feed should be applied.
910
1.0-1.8
1.2-2.0
0.8-0.18
0.6-0.15
0.1-0.35
N.R
0.01-0.25
0.01-0.35
0.01-0.3
911
912
0.8-1.8
1.8-2.5
130-220
0.08-0.3
120-20
90-150
70-190
913
GG 10-25
GG 25-40
GGG
Spheroidal
& Graphite
180-280
0.08-0.35
0.15-0.4
200-270
230-300
200-240
914
/ Cast
>12si
<12si
0.06-0.2
240-350
240-35
0.06-0.3
120-220
0.8-3.0
1.8-4.0
2.0-4.5
0.06-0.4
915
Recommended Cutting Conditions for Boring Operations with
BHC Combi Rough and Fine
HB < 200
HB > 200
AISI 304 - 316
Feed fn=mm/rev
Boring Depth to
Diameter Ratio
Working
LDRED/BDRED = 2.5
good
160 - 250
0.1 - 0.2
LDRED/BDRED = 4
LDRED/BDRED = 6.3
difficult
*0.1 - 0.15
140 - 200
0.1 -0.2
60 - 90
250 - 350
0.15 - 0.3
IC807, IC30N, IC3028
IB55, IC908, IC5005, IC428
ID5, IC20
IC807, IC908, IC520N, IC20N,
IC30N, IC8150, IC8250,
IC3028
* Only for finishing Inserts.
** Use inserts with the same corner radii for both roughing and finishing inserts.
∏
Diameter of workpiece (mm)
Number of revolutions / min' (rev./min)
Feed rate (mm/min.)
Feed / rev/ (mm/rev)
∏·D·n
Vc=
Vc 1000
∏·D
Vf=
n·fn
ap roughing
916
ap finishing
Cutting Depth mm
96°
8 g5
8 H6
16 g6
Ø2.5 - 4
Ø4 - 6
16 g5
Ø6 - 8
Ø8 - 10
16 H6
Ø10 - 12
Ø12 - 14
Ø14 - 16
Ø16 - 18
Ø18 - 22
Ø22 - 30
917
Ø 36 ~ 138
IHRF CH...
Ø 135 ~ 500
918
919
Operation and Maintenance
To LOCK, rotate the radial pin clockwise
To UNLOCK, rotate the radial pin counter-clockwise
Table shows the recommended tightening torques:
Driving Torque
UNLOCKING
LOCKING
Nm
Before assembling MB connection elemants, make sure radial pin is not projected from the cylindrical parts.
Stages for adjusting boring heads with dial:
1- Loosen slide adjustment screw
2- Adjust the dial screw
3- Tighten slide adjustment screw
Cartridge should be mounting according to the insert symbol direction
Warning: slide position must be adjusted within the indicated limits. Excess movements damage internal kinematics
When BHF is assembled the cutting edge should be positioned in relation to the arbor key slots.
Cutting Edge Position
921
Boring heads should be lubricated with ISO UN G220 oil weekly
922
Contents & Introduction............................................................. 925-937
DIN 69871-A/B................................................................................................................... 938
DIN 69893 HSK A/E........................................................................................................... 958
CAMFIX DIN 26623-1......................................................................................................... 988
BT MAS-403.....................................................................................................................1004
DIN 2080, R-8 Bridgeport, Morse Taper............................................................................1031
Straight & VDI Shanks.......................................................................................................1037
FLEXFIT, CLICKFIT............................................................................................................1043
Center Alignment Devices..................................................................................................1049
Tapping & Reaming Devices..............................................................................................1055
ER, SC & SHRINK Collets..................................................................................................1062
HYDROFIT Kits & Accessories...........................................................................................1083
SPINJET Coolant Driven HSM Spindles.............................................................................1086
Auxiliary Devices................................................................................................................1094
Accessories & Spare Parts...............................................................................................1098
924
DIN 69871-A/B
CONTENTS
COLLET
CHUCK
SHORTIN
TAPPING
CLICKFIT
FLEXFIT
MAXIN
940-941
941
956
957
942
SHELL
COMBI
TAPER
ADJ
FINEFIT
952
953
954
955
HYDROFIT
943-944
THERMAL
CHUCK SHELL MILL FACE MILL
946-948
949-950
950
DIN 69893 HSK A/E
CLICKIN
960-964
965
984
970-971
SHELL &
985
978-980, 983
981
982
987
966-969
965-966
972-978
ADJ FINEFIT
CAMFIX DIN 26623-1
991-993
993
994
994-996
997-998
1001
1003
BT MAS - 403
1006-1008
1008
1030
1029
JACOBS
1025
1026
1027
1027-1028
1028
1010-1015
SRKIN
1010-1012 1009-1010 1016-1020 1021-1023
1024
925
DIN 2080
1032-1034
ENDMILL SHELL MILL FACE MILL
1034
1035
Straight Shank
ER COLLET
GTI
1038-1042
1056
R-8 - Bridgeport Morse Taper
1036
GTI - Tapping Attachment
GFI -ST
ADJUST
REAMER ALIGNMENT SHRINKIN
1057
1051-1053
1042
BT MAS
GTIN-ER
1060-1061
FLEXFIT Modular, Threaded Adaptation
985-987
1029-1030
STRAIGHT ADAPTER
SHANK CF-FLEXFIT REDUCER
1045
1046
1047
SHRINKIN
ADAPTER ER COLLET ER-ODP
1048
Center Alignment
Devices
1051,984,
1002,
1050-1051
1053
CLICKFIT Modular Tooling Systems
GFI - Floating
Reamer Collet
Pull
Stud
926
1098-1100
ER SC Collets
SPR
SPRING
SPR AA
SEAL JET
COLLETS
2 SPRING
KITS, SETS
SC SPR/
SEAL
SC
1068
1069
1080-1081
1082
1085
ER-SRK
GTIN ER
A A
1006
1067
1073-1075 1060-1061
PRESET
& LOCK
1100-1101 1102-1103 1101-1102,
1105
D. RING
1103
SHRINKIN Thermal Shrinking Chucks
DIN 69871- DIN 69871- HSK-SRK/
SRK
947-948
946
SPINJET
ER32SPINJET
BT-SRKIN/
1016-1019
INDUCTION CLICKIN
UNIT
1073-1075 1076-1077
1079
BTSPINJET
HSKSPINJET
CAMFIXSPINJET
STSPINJET
1091-1092 1091, 1093 1091, 1093 1092, 1093 1092, 1093
Easylock
Torque Control
1096-1097
Fixtures
ISO,
BT-MAS,
A, C, E, F
C3,4,
5,6,8
1095
927
INTRODUCTION
Modular Adaptation System
The CLICKFIT Concept
A clamping screw pushes the shank of the tool through
a narrowed opening, forcing elastic deformation of the
steel holder. As the steel contracts around the tool,
contact is made around slightly more than a full 180º.
The result is rigidity comparable to a solid part.
CLICKFIT Clamping Enhances the Tool’s Performance
vs.
Material: Alloy Steel
Vc = 90 mm/min
fz = 0.15 mm/tooth
Weldon Clamping
CLICKFIT Clamping
SPK D40-42-CF4
Depth of Cut = 25 mm
VIBRATION!
928
Depth of Cut = 40 mm Larger Depth of Cut
Smooth Operation!
Balancing Definitions
Balancing Elements
The measuring equipment available today enables
unbalance to be reduced to low limits. However, it would
be uneconomical to exaggerate the quality requirements.
It has therefore become necessary to determine to what
extent the unbalance should be reduced and where
the optimum economic and technical compromise
on balance quality requirements would be struck.
Balancing is the process of equalizing the mass
distribution of a body so it rotates in its bearing
without unbalanced centrifugal forces.
Balancing causes reduced vibration, lower
spindle strain and improved machining qualities,
and allows for higher cutting parameters.
Definition
Ω
U
Balance quality (mm/s)
Specific unbalance (gxmm/Kg)
Speed (rad/s)
Speed (rpm)
e = = > U= M x e
Mass of the body (kg)
Mass of the unbalance (g)
Radius of the unbalance (mm)
Residual unbalance (gxmm)
2πN πN
Ω =
Any two sets of mass and eccentricity that yield
the same unbalance value will have the same effect
on the tools, so long as the residual unbalance is in
the same plane perpendicular to the rotation axis.
U=r x m
The residual unbalance is independent of the speed. This
value reflects the unbalance mass and its distance from
the true center of mass.
The residual unbalance value is measured
on balancing machines.
Residual unbalance equals the tool’s mass (M)
times its eccentricity (e).
Eccentricity measures the extent to which the
tool’s weight is off-center.
It is defined as the distance from the tool’s center
of the rotation to its true center of mass.
If eccentricity is measured in microns and tool mass
is measured in kilograms, this unit yields
residual unbalance in gram-millimeters.
Balanceable Collet Chucks
Example 1
U=2 g x mm can be treated as an unbalance mass
of m=2 g in radial distance of r=1 mm or as a mass
of m=0.1 g in radial distance of r=20 mm, etc.
Example 2
The residual unbalance is independent of the speed.
This value reflects the unbalance mass and its
distance from the true center of mass. The residual
unbalance value is measured on balancing machines.
U = m x r = >m =
π
U π
G = xN x = x15,000 x
≈ 6.3 (mm/s)
2,000
U 4
= 0.2g
G value reflects the balancing quality of a
toolholder according to its rotational speed (N)
G = Ωx e =
The G value will change to G=2.5 mm/s when using
the same toolholder at a rotational speed
N=6,000 rpm and to G=1.0 mm/s at
N=2,500 rpm.
Balance quality grades for various groups of
representative rotors:
πx N U Ux Nx π
x =
M M x 30
G x 30
πxN
Example 3
G value reflects the balancing quality of a toolholder
according to its rotational speed (N).
= e = = 4 (g x mm/kg)
General machine tool parts - G6.3
General toolholders and machine drivers - G2.5
Grinding machine drivers - G1.0
Spindles of precision grinders - G0.4
929
Power Chucks
With this tool, only a small tightening torque
compresses the frontal nose, providing an
extremely high gripping force. It is designed for
roughing and finishing applications in milling where
high torque transmission, maximum accuracy,
compactness and easy operation are required.
• The clamping nut is not threaded (as in ER collet chucks)
• Designed for direct chucking of the tool shank –
no need for intermediate collet for
maximum gripping force
• Sealed nut construction
• No axial drawback of the tool shank
as chuck is tightened
• Thick wall construction to withstand
greater side loading forces
The high gripping force achieved by the MAXIN
POWER CHUCK results from the shallow nose
tapered cone (1) with helical slot (3) inside the internal
chuck bore. It exerts a very high clamping force when
the clamping nut (2) is rotated in the axial direction.
The shallow taper of the tool nose (1) and the angled
position of the needle bearing (4) that sit in the cage
create the axial movement of the clamping nut (2).
This unique clamping mechanism eliminates
axial movement of the shank while clamping,
simplifying the preset process.
Runout Accuracy
Maximum runout at 3XD overhang is less 0.01 mm
1. Shallow tapered front end cone
2. Clamping nut
3. Helical slot
4. Needle bearing cage
5. Front seal
6. Ventilation bore (thread M4)
7. Preset screw thread
8. Cap screw (for the preset screw)
9. Preset screw
10. Ground bore
11. Grip groove (for collet release)
Assembly and Disassembly
of Shank Cutter with Wrench
Tighten the nut with the spanner wrench
until clamping is achieved.
Loosen the nut with the spanner wrench
to remove the cutting tool.
Instructions for Proper Use
To avoid damage to the MAXIN mechanism,
never tighten the clamping nut unless there is a
shank inside the bore.
After removing the cutting tool from the MAXIN,
the clamping nut must be unscrewed one extra
turn to prevent reduction of the clamping power
and to ensure maximum gripping force.
Clamping Torque Comparison
Preset Screw
In order to adjust the projection length
of the cutting tool you can use a preset
screw inside the MAXIN internal bore part #9.
This is supplied as an optional accessory.
Insertion of SC Collets and Shanks
The cutting tool should be inserted into the collet
before inserting it into the MAXIN chuck.
Insert the collet into the MAXIN chuck until the
collet reaches the front end of the chuck.
For maximum rigidity and accuracy
insert the shank cutters to the full ground area
of the collet.
In order to adjust the length of the cutting tool, use
a preset screw inside the collet (optional).
When using SC collet inside the MAXIN chuck,
the runout accuracy may be affected.
In case of cutting tool damage or crash during
machining, the MAXIN chuck has to be inspected
for cracks and that proper runout is maintained.
See pages 965-966
1. Do not use Weldon type shanks.
2. Insert shank at least Lmin into the chuck.
3. In order to maintain a firm grip, the shank’s surface
finish should have a roughness of at least N5.
931
ADJ Operating Instructions
Radial and Angular Alignment Toolholder
Tighten the Cutting Tool
Angular Adjustment
Clamp the cutting tool into the chuck
and make sure that screws no. 1 & 3 are
tightened until a slight resistance is felt.
Place the dial indicator on the ground area B.
Adjust the axial runout to 0.001 mm with
4 adjustment screws (no. 2) located on the
face of the chuck.
Final Clamping
Place the dial indicator (with a resolution of 0.001 mm)
on the ground area A and adjust the runout to 0.001
mm. The adjustment should be made with the 4 screws
(no. 1) located on the outer diameter of the toolholder.
Slightly tighten the 4 clamping screws (no. 3)
located on the face of the chuck, and then
the 4 screws on the outer diameter.
Final Runout Check
After adjusting and tightening, recheck the axial and radial
runout to make sure that runout of 0.001 mm
is maintained. If necessary, do fine tuning.
BM-BN6 INSERT
BM-BNT6
ER 32 SPR...
Set Screw
Shoe Pad
932
GYRO - Radial and Angular Alignment Toolholder
Adjustable Toolholder for Easy Adjustment
of Radial and Angular Misalignment
Gyro is a rugged and adjustable toolholder developed
by ISCAR/ETM to solve drilling, tapping and reaming
problems encountered on CNC and turret lathes.
Its unique design allows smooth and easy adjustment of
radial and angular misalignment between chuck
and turret.
Angular Adj. 1º
Gyro reduces total machining time by making it possible
to complete machining of holes in one drilling step and
to achieve tolerances as close as 0.01 mm, thereby
eliminating subsequent boring or reaming operations.
• A breakthrough in drilling technology for CNC lathes
• Dramatic increase in tool performance at reduced cost
• Enables high precision drilling to a close tolerance
of h6, to be performed as a final boring operation
on CNC lathes
• Reduces machining time by completing the bore
in one drilling step, eliminating secondary turning
and boring operations
• Prolongs cutting tool life tenfold and more, especially
for high performance HSS, solid and brazed
carbide drills, center drills, taps and reamers
• Dramatic increase in speed and feed by up to 300%
• Coolant supply through the shank center of
the tool shoulder for oil hole cutting tools
• Easy adjustment for correcting misalignment between
chuck and turret axis (drill and workpiece)
• Precise and efficient tool clamping with ER collets
and ER sealed Coolit Jet collets
• Quick functional adjustment is made on machine
by using ISCAR/ETM plug and ring gauge kit
Radial adjustment screw
Angular set ring
Front part
Alignment test bar
Test bushing
ER nut
Coolant connection
For operation instructions see the brochure
packed with the tool.
Notes
A soft material bar should be
used to test the bar diameter
for the alignment procedure.
Test bar
• Coolant supply should be minimum 10 bar and maximum
80 bar for small diameter oil hole drills ranging from 3-20
mm. (the normal machine pressure of 4 bar is insufficient).
• Coolant filtration is most important to eliminate
chips from blocking the drill oil hole.
• To ensure maximum performance of the GYRO,
the backlash of the turret indexing and support
axis mechanism should be checked and readjusted
according to the machine standard.
First time users should buy a GYRO kit which includes a test
bar and a bushing for performing the alignment procedure.
Alignment bushing
933
Short Collet Chucks
934
HSK DIN 69893
Short Collet Chuck ER
Shortest overhang
Suitable for regular and shrink collets
High gripping force
Reduces vibration
Better runout and repeatability
Balanced to G2.5, 20,000 rpm
Symmetric design for high speed machining
Cost effective
Short holder for ER spring and shrink collets for
maximum rigidity and better cutting conditions.
ER - Collet Chuck Features
ER-TOPTM NUT
Perfect balance and accuracy
Exclusive anti-friction mechanism
Powerful gripping force, 50-100%
higher than conventional design
Compact design, standard
size, DIN 6499
HARD TOUCH protective coating
ER-COOLITTM JET
Ultra precision runout 0.01/ 0.005
Worldwide patented sealing system
Special Corrosion protection
Super-finished execution
Collapsibility 1 mm
ER-COLLET CHUCK
Runout O.D. - I.D. Max. 0.003
Two hole for symmetrical
design for high spindle
speed from 20,000 RPM
Superior surface finish
Ra 0.4
Taper accuracy DIN standard
85% fitness
Hole for FRID chip
935
Recommmended Toolholder for Different Shank Types
SRK/SRKIN
CYLINDRICAL SHANK
DIN 6499
MAXIN POWER
EM
(DIN1835
FORM A/B)
EM E
(DIN1835 FORM E)
936
WELDON SHANK
NOTCH SHANK
Hydraulic Chucks
ISCAR-ETM has expanded its toolholder clamping
options by adding hydraulic chucks.
These hydraulic chucks range from 6-32 mm.
This type of chucking system is used for
rotating and stationary applications.
Actuator
Main Applications
Fine and accurate machining
Finish milling
Internal turning
Hydraulic
Axial Adjustment
0.003
• High runout accuracy of less than 0.003 mm
• Very low torque required to activate the clamping
mechanism, by using a 4 mm Allen key
• Prolongs cutting tool life and improves
surface finish due to vibration damping
• Easy presetting by using an internal preset screw
• All rotating chucks feature a symmetrical and balanced
design for high speed machining of up to 25,000 min-1
• Available with threaded holes for fine balancing
• Consistent and secure clamping force when
used within the recommended speed range
• Suitable for both Weldon and cylindrical
shank clamping
• Very convenient and safe tool change on
the machine
Two main HYDROFIT chuck types
are available
• Taper shanks for rotating applications
• VDI DIN 69880 in sizes 30 and 40 for
stationary applications on CNC lathes
2.5xd
To ensure correct functioning of the
hydraulic chuck, the following instructions
should be followed:
Tools with cylindrical shanks in accordance with DIN 1835
and DIN 6535 forms (HA) and B (HB) up to
20 mm diameters should be manufactured according
to h6 tolerance and Ramin = 0.3 ground.
Tools with DIN 6535 HE (whistle notch) shanks
should be used in reduction elements, to
avoid damaging the chucking hole.
• Clean any grease and dirt from the chuck mounting hole
and the tool shank. Insert the tool shank up to the stopper.
Make sure that the minimum chucking length
is maintained.
• Using the hexagonal-headed key, rotate the clamping
screw in a clockwise direction until the end.
Do not attempt to clamp the chuck without a shank inside
as it may break the expansion clamping sleeve.
• To release the tool, turn the clamping screw in
a counterclockwise direction by about 5 or 6
revolutions and remove the tool.
937
938
DIN69871-A/B
f2
DIN69871 Form A/AD/B/ADB
Toolholder Standard
f3
No coolant through hole
f1
8°17'50"
d6
Type AD
Central coolant hole
Coolant through flange
d12
Coolant through spindle
Type ADB
a±0.1
b (H12)
d3 (H7)
d5 ±0.05
d8 max
f1 ±0.1
SK 30
SK 40
SK 50
72.3
107.25
f2 min.
f3 -0.1
L1 -0.3
L4 min.
L5 -0.3
L6 -0.4
L7 -0.4
e1 ±0.1
TAPER AT3
101.75
0.004
939
DIN69871-ER (form ADB)
DIN 6499 ER Collet Chucks
with a DIN 69871 Form
ADB Taper Shanks
DIN69871 30 ER16X 63
DIN69871 30 ER32X 65
DIN69871 40 ER16X 63
DIN69871 40 ER16X100
DIN69871 40 ER16X160 (1)
DIN69871 40 ER20X 63
DIN69871 40 ER20X100
DIN69871 40 ER20X160 (1)
DIN69871 40 ER25X 65
DIN69871 40 ER25X100
DIN69871 40 ER25X150
DIN69871 40 ER32X 65
DIN69871 40 ER32X100
DIN69871 40 ER32X150
DIN69871 40 ER40X 70
DIN69871 40 ER40X100
DIN69871 50 ER16X100
DIN69871 50 ER16X160 (1)
DIN69871 50 ER16X200 (1)
DIN69871 50 ER20X100
DIN69871 50 ER20X160 (1)
DIN69871 50 ER25X100
DIN69871 50 ER25X150
DIN69871 50 ER25X200 (1)
DIN69871 50 ER32X100
DIN69871 50 ER32X150
DIN69871 50 ER32X200 (1)
DIN69871 50 ER40X100
DIN69871 50 ER40X150
DIN69871 50 ER40X200 (1)
DIN69871 50 ER50X100
DIN69871 50 ER50X150
ER 25-50
DCONNWS(2)
DCONXWS(3)
ER50
43.9
140.9
M18X1.5
M16X2
M22X1.5
M28X1.5
M36X1.5