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伊斯卡镗刀 精镗刀 粗镗刀 ISCAR数控刀柄 铣刀柄

2020-07-09 11:23:27 daoju 0

数控刀具

The ITS BORE System

Toolholders

SKA/SKB

SKA-FC

EMH

CC

Extensions and Reducers

HSK

EX

CATM

BT/BTB

BT-FC

DIN2079

TCS/TCC

ODP

10,301,048

AMT

BLANK

CHR

R-8

CHS

MTT/MTD

SMH /STUB

RE AVI

IS0M/ISO

823

Fine Boring Heads (10 µm)

Rough Boring Heads

BHR MB 16, 20, 25, 32, 40, 50, 63, 80

(ø18-200)

BHE MB 14, 16, 20, 25, 32, 40

(ø14.5-66)

IHSR

IHCR

IHRF CH IHRF BW

LOCK

Non.0.002

IHWF E IHFF (E) IHRF

IHBR IHSR BW IHSR-CH

IHPR

BHE MB-H 32, 50

CHA 16,20,25,32,40,50,63,80

Non. 0.002

(ø2.5-22)

(ø18-165)

45° Chamfering

16-80

BHE MB 50, 63, 80

(ø2.5-30)

(ø200-1200)

IHAXF-AVI

IHBR

BHEH

BBH D

IHFF

IHRF

BBH

(ø40-90)

BHE 63

0.5 Ø

0.01 Ø

Non. 0.002 Ø

SMH MB

IHSR BW

TCHH EX 100/300

Extension slides

(ø28-56)

BT-FM

DIN69871-FM

IHAXF-E

IHAXF

TCH AL 200,300,400,500,600,700,800

(ø54-132)

Rough & Fine Boring Heads

IHWF E IHFF (E) IHRF IHRF CH IHRF BW

BHC MB 25, 32, 40, 50, 63, 80

824

IHRF BW

IHRF C

IHFF C

BH NUT

IHSR C

BHE 50

(ø72-200)

(ø28-120)

Fine Boring Heads (2 µm)

BHF MB 16, 20, 25, 32, 40

(ø18-63)

BHF MB 50, 63, 80

IHRF CH

(ø77-500)

0.1ø

0.002ø

2 μm

BHFH

BHF MB 50-BL

IHAXF...

210° 240°

270°

300° 330°

01 2

0 1° 2°

56 7

0 1°2°

ADBH

BHF MB 50-50X60

BHF 50

Ø2.5-108

Ø0.1

Ø0.002

IHFF50

IHRF50

BHF/D L200

0 2 4 6 810

IHRF-BW

(ø28-54)

CW200

BHD 50,63,80

(ø54-108)

IHRF IHRF CH IHRF BW BHEH

SR44

IHWF E

CW32

BATTERY

IHFF (E)

825

MB Size

BHR

MB16-16 Ø18-22

ITS BORE Boring Heads Selection Guide

MB20-20 Ø22-28

MB25-25 Ø28-38

MB32-32Ø35.5-50

MB40-40 Ø50-68

BHC

MB32-32 Ø36-46

MB40-40 Ø46-60

BHR-TCH

Ø18-1202

IHSR 28-38

Rough + Finish

IHSR 22-28

MB25-25 Ø28-36

Ø28-120

10 µm

BHE

MB14-14 Ø14.5-18

MB16-16 Ø18-24

MB20-20 Ø22-30

60 70

MB25-25 Ø28-40

MB32-32 Ø35-53

Ø6-200

IHRF 46-60 C

IHRF 36-46 C

IHRF 28-36C

MB40-40 Ø48-66

MB32-32...H Ø2.5-18

BHE H

Ø2.5-22

BHF

MB16-16 Ø18-23

MB20-20 Ø22-29

MB32-32 Ø35.5-50

MB40-40 Ø48-63

Ø2.5-1202

2 µm

0.05 Ø

0.002 Ø

0.1 Ø

MB50-32...BL Ø2.5-12

BHF BL

240 270

300 330

BHD

MB32-32-83 Ø35-51

BHD MB

Ø2-1202

826

MB40-40-90 Ø48-64

847

80 90 100

IHRF 75-95 C

IHRF 60-75 C

IH...

MB80-80 Ø95-120

100 110 120

IHRF 95-120 C

MB50-50 Ø2.5-110

MB63-63 Ø6-125

IHSR 160-800

MB63-63 Ø75-95

Ø 300-702

MB50-50 Ø60-75

IHSR 120-160

TCH AL300

90 100 110 120

IHSR 90-120

70 80 90

IHSR 68-90

MB80-80 Ø120-200

MB63-63 Ø90-120

MB50-50 Ø68-90

BHR MB50-63

MB80-80 Ø6-200

TCH AL200 Ø200-602

TCH AL300 Ø300-702

TCH AL400 Ø400-802

TCH AL500 Ø500-902

MB50-50...H Ø2.5-22

TCH AL600 Ø600-1002

TCH AL700 Ø700-1102

TCH AL800 Ø800-1202

MB80-80

MB63-63 Ø2.5-125

MB50-50

MB50-80

Ø2.5-160

BHF MB50-63

BHD50 L200

Ø200-1202

MB80-125

Ø36-500

BHF L200

Ø200 -1202

MB50-50X60

Ø2.5-110

MB63-63X89

Ø6-125

MB80-80X104

MB50-50...BL

Ø6-22

CW 200

827

MB Connection

ITS BORE is a modular toolholder system

for boring, milling, drilling and tapping.

This rigid, high-precision system is manufactured in

one of the world’s most advanced production

facilities. The system is designed with extreme

flexibility and simplicity, making it suitable for

machine tools, machining centers and flexible

manufacturing systems.

It is recommended for machining strict tolerances

with a high degree of surface finish.

Its cylindrical-conical coupling and radial-expanding

pin ensure maximum rigidity and concentricity

in boring and milling.

The system has an internal coolant supply

in all components.

828

Tightening Torque (Nm) !

øm1

Size Allen Key (mm)

MB14

2-2.5

MB16

MB20

4-4.5

MB25

6.5-7.5

MB32

MB40

16-18

MB50

MB63

MB80

MB110

Maximum Driving Torque (Nm)

ADB

SKA-MB

MB Modular Connection System

with DIN69871 Form AD/ADB

/ ISO7388/1 Taper Shanks

DCONWS BD

SKA 30-MB32

SKA 30-MB50

SKA 40-MB40

SKA 40-MB40X120 ADB

SKA 40-MB50

SKA 40-MB50X120 ADB

SKA 40-MB63

SKA 45-MB50

SKA 45-MB63

SKA 45-MB80

SKA 50-MB50

SKA 50-MB50X120 ADB

SKA 50-MB63

SKA 50-MB63X150 ADB

SKA 50-MB80

SKA 50-MB80X180 ADB

SKA 50-MB110X150

SKA 60 MB63X60

SKA 60-MB80X65

SKA 60-MB110X100

SKA 60-MB110X200

(a)Cutting

HW 10.0

• Verify that the weight of the entire tool assembly does not exceed the machine spindle's carrying capability • The coolant passages of holders with A/B suffix are plugged

with screws so they can be used either as SKA or SKB (through coolant).

SKA-FC-MB

MB Modular Boring Connection

System with DIN 69871 Face

Contact ADB Tapered Shanks

DCONWS CRKS

SKA 40 FC MB50 ADB

SKA 40 FC MB50X120 ADB

SKA 40 FC MB63 ADB

SKA 50 FC MB50 ADB

SKA 50 FC MB50X120 ADB

SKA 50 FC MB63 ADB

SKA 50 FC MB63X150 ADB

SKA 50 FC MB80 ADB

SKA 50 FC MB80X180 ADB

SKB-MB

with DIN69871 Form B (coolant

through flange) Taper Shanks

SKB 40-MB50

SKB 40-MB63

SKB 45-MB63

SKB 50-MB50

SKB 50-MB63

SKB 50-MB80

• Verify that the weight of the entire tool assembly does not exceed the machine spindle's carrying capability.

829

CATM-MB

System with CATM FORM

AD ANSIB5.5 Caterpillar

Tapered Shanks and Metric

Pull Stud Threads

CATM 40 MB50

CATM 40 MB63

CATM 45 MB50

CATM 45 MB63

CATM 50 MB50

CATM 50 MB63

CATM 50 MB80

HSK A-MB

MB Modular Connection

System with DIN 69893

HSK A Taper Shanks

HSK A40 MB32

HSK A50 MB50

HSK A63 MB40

HSK A63 MB40X120

HSK A63 MB50

HSK A63 MB50X120

HSK A63 MB63

HSK A80 MB50

HSK A80 MB63

HSK A80 MB80

HSK A100 MB50

HSK A100 MB50X120

HSK A100 MB63

HSK A100 MB63X150

HSK A100 MB80

HSK A100 MB80X180

4.71

COOLING TUBE HSK A40

COOLING TUBE HSK A50

COOLING TUBE HSK A 80

WRENCH COOL TUBE HSK40*

WRENCH COOL TUBE HSK50*

WRENCH COOL TUBE HSK80*

• A cooling tube must be used with all coolant through HSK spindles • Verify that the weight of the entire tool assembly does not exceed the machine spindle's carrying

capability.

HSK E-MB

with DIN 69893 E Taper Shanks

HSK E40 MB32

HSK E50 MB50

HSK E63 MB50

830

HSK F-MB

with DIN 69893 F Taper Shanks

HSK F 63 MB50

C#-MB

System with CAMFIX

Exchangeable Shanks

DCONWS DCONMS

C4 MB32X42

C4 MB40X45

C5 MB50X55

C6 MB40X50

C6 MB40X120

C6 MB50X55

C6 MB50X67

C6 MB50X120

C6 MB63X77

C8 MB50X60

C8 MB50X120

C8 MB63X70

C8 MB63X150

C8 MB80X75

C8 MB80X120

COOLING TUBE C8*

WRENCH COOL TUBE C8*

BT-MB

System with BT MAS-403

FORM AD/ADB Taper Shanks

BT30 MB32

BT30 MB50

BT40 MB40

BT40 MB40X120 ADB

BT40 MB50

BT40 MB50X120 ADB

BT40 MB63

BT45 MB50

BT45 MB63

BT45 MB80

BT50 MB50

BT50 MB50X120 ADB

BT50 MB63

BT50 MB63X150 ADB

BT50 MB80

BT50 MB80X180 ADB

BT50 MB110X140

BT60 MB110X110

BT60 MB110X200

2.32

3.78

8.19

831

BT-FC-MB

MB Modular Boring System

with BT MAS-403 Face Contact

ADB Tapered Shanks

BT30 FC MB50

BT40 FC MB50

BT40 FC MB50X120 ADB

BT40 FC MB63

BT50 FC MB50

BT50 FC MB50X120 ADB

BT50 FC MB63

BT50 FC MB63X150 ADB

BT50 FC MB80

BT50 FC MB80X180 ADB

BTB-MB

Type B Taper Shanks

BTB40 MB50

BTB40 MB63

BTB50 MB50X66

BTB50 MB63X75

BTB50 MB80

3.89

ISOM-MB

with DIN 2080-A Taper Shanks

ISOM 30-MB50

ISOM 40-MB50

ISOM 40-MB63

ISOM 45-MB50

ISOM 45-MB63

ISOM 45-MB80

ISOM 50-MB50

ISOM 50-MB63

ISOM 50-MB80

ISO-MB

with ISO 297 Taper Shanks

ISO 40-MB50

ISO 40-MB63

ISO 50-MB50

ISO 50-MB63

ISO 50-MB80

UNC 5/8"-11

UNC 1.0"-8

2.94

832

with Straight Cylindrical Shanks

ST 16-MB16

ST 20-MB20

ST 25-MB32

ST 32-MB50

OHX(1)

CSP

ST-MB

(1) Maximum overhang.

ST-MB Straight Carbide Shank with MB Connection Assembly Options

ST16-32 MB16-MB32 Diameter Range: 18-50 mm

Rear Connection

BT

Hydraulic Chuck

MAXIN Power Chuck

ER Collet Chuck

Straight Carbide Shank

ST 16-32

BHF MB 16-32

BHR-MB 16-32

Rough Boring Head

18-50 Dia. Range

CC-MB-ER

IHRF 16-32

IHFF 25-32

BHF-MB

Fine Boring Heads

IHSR 18-50

IHCR 28-50

IHPR 36-50

833

LF (assembly)

ST-MB-E

ST 16-MB16X110E

ST 16-MB16X140E

ST 16-MB16X170E

ST 20-MB20X135E

ST 20-MB20X170E

ST 20-MB20X210E

ST 25-MB25X160E

ST 25-MB25X205E

ST 25-MB25X255E

ST 32-MB32X195E

ST 32-MB32X250E

ST 32-MB32X315E

R8-MB

with R-8 Bridgeport Shanks

R8 MB50

R8

UNF 7/16-20

MTT-MB

Tt˚

System with DIN 228/B 1806

Morse Taper Shanks

MTT 5-MB63

Tt°

MTD-MB

System with DIN 228/A 220

MTD 4-MB50

MTD 4-MB50 SIP

834

DIN2079-MB

System with DIN 2079 Spindle

Connecting Interface

DIN2079 MB50 40

DIN2079 MB63 40

DIN2079 MB63 50

DIN2079 MB80 50

88.89

128.57

• Standard connection plate that can be assembled easily on most CNC spindle machines with a DIN2079 interface. This connection plate enables the use of ITS BORE

components with the MB connection by using any standard adapter with four screws. It is affixed directly on the machine spindle.

0 1 2

MB-BL-RING

Interchangeable Balancing Rings

for MB Modular Boring Heads

MB 32 BL-RING

MB 40 BL-RING

MB 50 BL-RING

MB 63 BL-RING

The balancing rings enable a high degree of balance. This is achieved by setting the two counterweights to balance the toolholder on which it is mounted.

The result is a more economical and accurate mounting technique.

The use of the balancing rings provides the following advantages:

• Improved accuracy and surface finish

• Considerable extension of tool life

• Considerable extension of spindle bearing life

• Drastic reduction of vibrations and noise

The purpose of balancing a toolholder is to improve the distribution of the masses of the different elements in order to produce centrifugal forces within a

prescribed limit, when spinning at a given spindle speed (RPM). The balancing operation for a toolholder has the aim of bringing the original unbalance within the

maximum admissible level “G” prescribed by the ISO 1940/1 standards.

EX-MB

Extensions for the MB Modular

Connection System

EX 14X25-MB14

EX 16X25-MB16

EX 20X32-MB20

EX 25X25-MB25

EX 25X40-MB25

EX 32X32-MB32

EX 32X50-MB32

EX 40X40-MB40

EX 40X63-MB40

EX 50X50-MB50

EX 50X80-MB50

EX 50X100-MB50

EX 63X63-MB63

EX 63X100-MB63

EX 63X125-MB63

EX 80X80-MB80

EX 80X125-MB80

EX 80X160-MB80

EX 110X140-MB110

EX 110X200-MB110

10.45

835

RE MB-MB

Reducers for the MB Modular

RE MB16-MB14X24

RE MB20-MB14X19

RE MB20-MB16X20

RE MB25-MB14X19

RE MB25-MB16X20

RE MB25-MB20X25

RE MB32-MB14X25

RE MB32-MB16X24

RE MB32-MB20X25

RE MB32-MB25X28

RE MB40-MB14X23

RE MB40-MB16X24

RE MB40-MB20X26

RE MB40-MB25X28

RE MB40-MB32X32

RE MB50-MB14X23

RE MB50-MB14X39

RE MB50-MB16X24

RE MB50-MB16X40

RE MB50-MB16X74

RE MB50-MB20X26

RE MB50-MB20X70

RE MB50-MB20X93

RE MB50-MB25X117

RE MB50-MB25X28

RE MB50-MB25X87

RE MB50-MB32X144

RE MB50-MB32X32

RE MB50-MB32X87

RE MB50-MB40X176

RE MB50-MB40X36

RE MB50-MB40X87

RE MB63-MB50X40

RE MB80-MB50X45

RE MB80-MB63X60

RE MB110-MB80X70

RE MB-AVI

MB Modular System Vibration

Damping Reducers

RE MB50-MB16X74-AVI

RE MB50-MB20X93-AVI

RE MB50-MB25X117-AVI

RE MB50-MB32X144-AVI

RE MB50-MB40X176-AVI

RE MB63-MB50X220-AVI

RE MB80-MB63X280-AVI

836

CHS MB-R

Coolant Supply Collar

with a Stopper for the MB

Modular Boring System

CHS MB50-R65

CHS MB50-R80

CHS MB63-R80

-0.03

18 -0.05

RPMX(1)

CP(2)

5600

• Use with stop block • Important: coolant flow must be started prior to rotating the spindle to avoid damage of the O-rings • Verify that the weight of the entire tool

assembly does not exceed the machine spindle's carrying capability.

(2) Coolant pressure (Bar)

R 3/8

CHR MB

Coolant Supply Collar for the

CHR MB63

• Important: coolant flow must be started prior to rotating the spindle to avoid damage of the O-rings • Verify that the weight of the entire tool assembly does not exceed the

machine spindle's carrying capability.

EMH MB

Weldon and Whistle Notch

Side-Lock Holders with

the MB Modular Boring

ADJRGA

EMH 1835-E

EMH MB50-6

EMH MB50-8

EMH MB50-10

EMH MB50-12

EMH MB50-14

EMH MB50-16

EMH MB50-20

EMH MB50-25

EMH MB63-16

EMH MB63-20

EMH MB63-25

EMH MB63-32

EMH MB80-40

EMH 1835-B

1.12

3.21

837

CC MB-ER

DIN 6499 ER Collet Chuck

with the MB Modular Boring

CC MB16 ER11M

CC MB20 ER16M

CC MB25 ER20M

CC MB32 ER25M

CC MB40 ER25

CC MB50 ER25

CC MB50 ER32

CC MB63 ER32

CC MB63 ER40

DCONXWS(2)

ER40

NUT ER11 MINI

NUT ER16 MINI

NUT ER20 MINI

NUT ER25 MINI

NUT ER25 TOP

NUT ER32 TOP

NUT ER40 TOP

WRENCH ER11 MINI*

WRENCH ER16 MINI*

WRENCH ER20 MINI*

WRENCH ER25 MINI*

WRENCH ER25*

WRENCH ER32*

WRENCH ER40*

• For ER collets, see ISCAR Tooling Systems Catalog.

Maximum diameter

LF 24

DC MB

DIN238 DC Drill Chuck

Arbor with the MB Modular

DC MB50 B16

DC MB63 B16

• Without drill chuck.

838

B16

Shell Mill Holders with

SMH MB40-16

SMH MB40-22

SMH MB50-16

SMH MB50-22

SMH MB50-27

SMH MB50-32

SMH MB63-22

SMH MB63-27

SMH MB63-32

SMH MB80-32

SMH MB80-40

SMH MB80-50

SMH MB80-60 (1)

SMH MB110-60 (1)

128.5

7.64

• When mounting slitting cutters, remove the drive dogs and use spacer rings. • Verify that the weight of the entire tool assembly does not exceed the machine spindle's

carrying capability.

(1) Shell locking screw not supplied

8 CLAMP SCREW SEM 16

10 CLAMP SCREW SEM 22

12 CLAMP SCREW SEM 27

16 CLAMP SCREW SEM 32

20 CLAMP SCREW SEM 40

BH

DOG

DRIVE

SMH

M3X8 SMH KEY SCREW

M4X10SMH KEY SCREW

M5X12SMH KEY SCREW

M6X16SMH KEY SCREW

M6X18SMH KEY SCREW

BH MB40 COUPLING SET

BH MB50 COUPLING SET

BH MB50 COUPLING SET M5

BH MB63/80 COUPLING SET

839

STUB MB

STUB 60 Holder with an

MB80 Connection for Disk

Type Milling Cutters

BD DCONMS

THSZWS DCONWS D4

LF LSCWS

STUB MB80-60

• When mounting slitting cutters, use spacer rings. • Verify that the weight of the entire tool assembly does not exceed the machine spindle's carrying capability.

TP MB-M

Tapping Chucks with the MB

Modular Connection System

Flb

Flf

TP MB50-M 3-12

TP MB50-M 8-20

TP MB63-M 3-12

TP MB63-M 8-20

Tap min

Tap max

TCS-DIN

Quick Change Tap

Collets for Solid Taps

TCS #1 DIN 4-3

TCS #1 DIN 3.5-2.7

TCS #1 DIN 4.5-3.4

TCS #1 DIN 6-4.9

TCS #1 DIN 8-6.2

TCS #1 DIN 9-7

TCS #1 DIN 10-8

TCS #1 DIN 11-9

TCS #2 DIN 8X6.2

TCS #2 DIN 9X 7

TCS #2 DIN 10X 8

TCS #2 DIN 11X 9

TCS #2 DIN 12X 9

TCS #2 DIN 14X11

TCS #2 DIN 16X12

DCONWS(1)

S(2)

S1(3)

S2(4)

M4.5, M6

M4.5, M5

According to tap shank size.

Square size.

(3) Tap size according to DIN371

(4) Tap size according to DIN376/374

Quick Change Tap Collets

with a Safety Clutch

TCC #1 DIN 2.8-2.1

TCC #1 DIN 4-3

TCC #1 DIN 4.5-3.4

TCC #1 DIN 6-4.9

TCC #1 DIN 7-5.5

TCC #1 DIN 8-6.2

TCC #1 DIN 9-7

TCC #1 DIN 10-8

TCC #1 DIN 11-9

TCC #2 DIN 6X4.9

TCC #2 DIN 7X5.5

TCC #2 DIN 8X6.2

TCC #2 DIN 9X7

TCC #2 DIN 10X8

TCC #2 DIN 11X9

TCC #2 DIN 12X9

TCC #2 DIN 14X11

TCC #2 DIN 16X12

TCC-DIN

M2, M2.5

AMT MB-MT

System with Morse Taper

Tang DIN 228 A/B

THID DCONMS

d2 BD

DIN 228A

AMT MB50-MT1

AMT MB50-MT2

AMT MB50-MT3

AMT MB63-MT3

AMT MB63-MT4

DIN 228B

17.78

23.82

31.26

Screw for Shanks – Morse

Taper Tang AMT

MT2-SCREW

MT3-SCREW

MT4-SCREW

841

BLANK MB

Blanks with MB Modular

55-60 HRc

BLANK MB50-63X160

BLANK MB63-80X200

BLANK MB80-100X250

BLANK MB110-130X250

22-25 HRc

4.44

16.62

• Material: 39NiCrMo3

Rough Boring Options

PLT

Roughing with

High Feed

High Cutting Depth

Fig. a

Light Roughing or

Semi-Finishing Applications

Fig. b

Fig. c

1. Radial setting of the cutting edges should be

carried out with tool presetting equipment.

2. Boring bars fitted with two insert pockets are for

roughing operations involving heavy chip removal.

The double-insert boring bars include:

the two cutting edges set at identical radial distance

for high feed rate roughing operations (Fig. a).

same plane with the two cutting edges set at different radial

distances for high-depth roughing operations (Fig. b).

3. Boring bars fitted with a single insert holder are for roughing

and finishing operations involving normal chip removal.

The serrated surface protection plate PLT

should always be used (Fig. c).

Assembly

Rough Boring Head Diameter Range

BHR MB16-16x34

BHR MB20-20x40

BHR MB25-25x50

BHR MB32-32x63

BHR MB40-40x80

BHR MB50-50x100

90 100 110 120 130 200 300 400 500 600 700 800 900 1000 1100 1200

22-28

28-38

35.5-50

50-68

843

68-90

BHR MB63-63x125

TCH AL200

TCH AL400

TCH AL 500

TCH AL 600

TCH AL 700

TCH AL 800

18-22

BHR MB50-63x80

BHR MB80-80x140

200-602

300-702

400-802

500-902

600-1002

700-1102

800-1202

BHR MB

Rough Boring Heads for

Diameter Range 18-200 mm

IH

IH...18-22

IH...22-28

IH...28-38

IH...36-50

IH...50-68

IH...68-90

IH...90-120

IH...120-800

BH NUT BHR MB16

BH NUT BHR MB20

BH NUT BHR MB25

BH NUT BHR MB32

BH NUT BHR MB40

BH NUT BHR MB50

BH NUT BHR MB63

BH NUT BHR MB80

PLT 16*

PLT 20*

PLT 25*

PLT 32*

PLT 40*

PLT 50*

PLT 63*

PLT 80*

SR M3X14 DIN912

SR M4X15DIN912

SR M4X20 DIN912

SR M5X25DIN912

SR M6X30 DIN912

SR M12X45DIN912

SR M3X8 DIN913

BH M3X5UNI5923

SR M4X12 DIN913

SR M5X14 DIN913

SR M5X12 DIN913

SR M6X16 DIN913

SR M8X25 DIN913

Ø18-22

Ømin=(Ø1+21):2

Ø22-28

IHSR 23.5-30BW

IHSR 29.5-40BW

IHSR 36-50

IHCR 36-50

Ø35.5-50

Ømin=(Ø1+33):2

Ø50 ~ 68

IHSR 26-38 CH15

IHSR 36-50-09

IHCR 36-50-09

IHSR 39-52 BW

IHSR 26-38 CH45

IHSR 26-38 CH30

Ø39-52

Ø35.5 ~ 50

IHCR 28-38

Ømin=(Ø1+26):2

Ø28-38

Ø29.5-40

Ø26-38

Ø28 ~ 38

Ø34.5-49

Ø22 ~ 28

IHSR 20-24 BW

Ø23.5-30

Ø16

IHSR 18-22

Ø20-24

Ømin=(Ø1+17):2

Ø18 ~ .22

Ø.20

BHR MB - Additional Information

IHSR 34.5-49 CH15

IHSR 34.5-49 CH45

IHSR 34.5-49 CH30

IHSR 50-68

IHCR 50-68

IHPR 50-68

IHSR 50-68-12

IHCR 50-68-12

IHSR 51-70 BW

IHSR 46.5-66 CH15

Ø46.5-66

Ø51-70

Ømin=(Ø1+41):2

Ø50-68

IHSR 46.5-66 CH45

IHSR 46.5-66 CH30

IHCR 68-90

IHSR 69-92 BW

IHPR 68-90

Ø65-88

Ø69-92

Ø55

Ømin=(Ø1+56):2

Ø68-90

Ø90 ~ 120

Ø50

Ø68 ~ 90

IHSR 65-88 CH15

IHSR 65-88 CH45

IHSR 65-88 CH30

Ø91-122

Ø72

Ømin=(Ø1+73):2

Ø90-120

IHBR 90-120

IHCR 90-120

IHPR 90-120

IHSR 91-122 BW

100.5

Ø95

Ø80

Ø121-162

Ø120-160

IHCR 120-160

IHBR 120-160

IHPR 120-160

IHSR 121-162 BW

Ømin=(Ø1+96):2

Ø160-200

Ø161-202

Ø120 ~ 200

Ø63

IHCR 160-800

IHSR 160-800-19

IHPR 160-800

IHPR 160-800-19

IHBR 160-800

IHSR 161-802 BW

845

CHA

45° Chamfering Holders

CHA 16-45

CHA 20-45

CHA 25-45

CHA 32-45

CHA 40-45

CHA 50-45

CHA 63-45

CHA 80-45

DCMT 0702..

DCMT 11T3..

DCMT 1504..

SR 16-236 P

• To minimize mismatch use insert radius 0.2 mm • (a) Only one insert can be mounted on either one of the two pockets.

For inserts, see pages: • DCGT-AS (894) • DCMT-14 (892) • DCMT-PF (893) • DCMT/DCGT (893) • DCMT/DCGT-SM (892)

( For more inserts with other chip breakers, please refer to the Non-Rotating Catalog )

For holders, see pages: BHR MB (843)

IHSR-MIFR

Trepanning Cartridges Carrying

MINCUT Inserts Mounted on the

BHR MB32-32X63 Boring Head

DAXN

DAXX

OAH

IHSR 8-21 MIFR8

IHSR 19-34 MIFR10

DAXN(1)

DAXX(2)

MI.R 8

MI.R 10

SR 14-297

T-8/5

T-9/5

Minimum axial grooving diameter

Maximum axial grooving diameter

For inserts, see pages: MIFR (846)

MIFR 15

MIFR 10

MIFR

MIFR 8

Screw-Clamped Inserts

for Internal Face Grooving

and Turning

DAXN-DAXX

MIFR 8-1.50-0.20

MIFR 8-1.60-0.80

MIFR 8-2.00-0.20

MIFR 8-2.20-0.20

MIFR 10-2.00-0.20

MIFR 10-2.00-1.00

MIFR 10-2.50-0.20

MIFR 10-2.50-1.25

MIFR 10-3.00-0.20

MIFR 10-3.00-1.50

MIFR 15-2.50-0.20

MIFR 15-2.50-1.25

MIFR 15-3.00-0.20

MIFR 15-3.00-1.50

MIFR 15-3.50-0.20

846

DAXN(3)

DAXX(4)

• Recommended cutting speeds and feeds can increased by 20-30% for

aluminum, and reduced by 20-30% for titanium and Inconel • For cutting speed

recommendations, see pages

(3) Minimum axial grooving diameter

(4) Maximum axial grooving diameter

For tools, see pages: IHSR-MIFR (846)

f facegroove

f faceturn

(mm/rev) (mm/rev)

TCH . . .

IHRF 50 CH15 54-800

IHRF 56-802BW

DCN-DCX(3,4)

TCH AL

Aluminum Twin Cutter

Heads for Rough and Fine

Boring Operations, Diameter

Boring200-1200

Fine Boring Slide Head

IHRF 50 CH30 54-800

OAW

IHRF 50 CH45 54-800

Aluminum Twin Cutter Heads

Slides

TCH 200

DCONMS H5

TCH 300

CXT

TCH 400

TCH 500

TCH 600

TCH 700

TCH 800

IH.F 50

56-802BW

IH.F

TCH AL500

TCH AL600

TCH AL700

TCH AL800

BHF L200 / BHD MB50 L200

300-400

500-600

600-700

700-800

800-900

BHF L200 / BHD MB50 L200 TCHH EX 100

800-900 900-1000

BHF L200 / BHD MB50 L200 TCHH EX 300

600-800

700-900 800-1000 900-1100 1000-1200

202-302

302-402

402-502

502-602

602-702

702-802

802-902

802-902 902-1002

702.0TCHH EX

BHF L200 / BHD

MB50 L200

402-602

502-702

602-802

702-902

802-1002

902-1102

1002-1202

1/4GAS

902

80,110

TCHH EX 100

1002

8.34

TCHH EX

1102

1202

• IHRF

body, with steel

the BHF boring

200 mm boring

position. For163

every 10 mm169

BHF serrated

L200 seats • The "O" position

TCHH on

EXthe

300counterweight

L4 balances143

143 head for150

158diameter160

change in boring diameter, move the counterweight by 1 measurement mark • Verify that the weight of the entire tool assembly does not exceed the machine spindle's

BHD MB50 L200

carrying capability • For spare parts, see pages 875,904

TCHH EX 300

(2)IH.F

(3)IHRF

presure

BHD (849)

MB50• L200

100(848) • IHSR-BW

tools,

see pages: IHBR

IHCR (848) • IHPR TCHH

(849) •EX

(850)160

IHRF 56-802BW BHD MB50 L200

HSK A 100 FM 60X 70

Large Diameter Double Edge Rough Boring Options

DIN2080-CP

(centering plug)

LF_3

LF_4

SMH 40-60

MB80-110-140

DCONMS H7

TCHH EX 100/300 DCN-DCX

DMIN BD

DCN-DCX (3,4) DMIN BD

DCN-DCX (3,4)

TCH...

DMIN=(DCN (3,4)+BD+1)/2

Boring Tools

IH.R 160-800/-19

IH.R 160-800

IH.R 160-800-19

TCHH

93.5

71.5

101.5

800-1000

900-1100

76.5

900-1000

1000-1200

902-1002

122.5

Rough Boring Tools for Twin

Cutters with a Radial and Axial

Edge Positioned Inner to the

Opposite Finishing Tool

CCMT 0602...

CCMT 09T3...

CCMT 1204...

CNMG 1906...

T-7/5

T-25/3

• For user guide, see pages 842,907,910-916

(1) Cutting diameter minimum (2) Cutting diameter maximum

For inserts, see pages: CCET-WF (890) • CCGT-AF (892) • CCGT-AS (891) • CCGW/CCMT (CBN) (891) • CCMT (PCD) (891) • CCMT-14 (889) • CCMT-PF (889)

• CCMT-WG (890) • CCMT/CCGT (890) • CCMT/CCGT-SM (889)

For holders, see pages: BHR MB (843) • TCH AL (847) • TCHH EX (877)

Boring Toolholders for the MB

848

75° Rough Boring Toolholders

SCMT 09T3...

SCMT 1204...

SNMG 1906...

For inserts, see pages: SCGT-AS (895) • SCMT-14 (894) • SCMT-19 (496)

• SCMT-SM (894)

Rough Boring Toolholders

TCMT 2205...

For inserts, see pages: TCMT-19 (895) • TCMT-SM (896)

IHSR-CH

PSIRR

Chamfering Tools for

BHR Boring Heads

LF OAL DCN-DCX

49.8

For inserts, see pages: CCET-WF (890) • CCGT-AF (892) • CCGT-AS (891) • CCMT-14 (889) • CCMT-PF (889) • CCMT-WG (890) • CCMT/CCGT (890)

• CCMT/CCGT-SM (889)

849

BHR 20-200

IHSR-BW

Back Face Turning Tools for BHR

and TCH AL Rough Boring Heads

TCH 202-802

BHR MB16-16

BHR MB20-20

BHR MB25-25

BHR MB32-32

BHR MB40-40

BHR MB50-50

BHR MB63-63

BHR MB80-80

CCMT

0602...

09T3...

1204...

• DMIN=(min bore diameter)=(DCN+BD+1)/2 • BD=Size of the boring head being used • For user guide, see pages 842,907,910-916

(1) Suitable boring heads

(2) Cutting diameter minimum (3) Cutting diameter maximum

For inserts, see pages: CCET-WF (802) • CCGT-AF (804) • CCGT-AS (803) • CCGW/CCMT (CBN) (803) • CCMT (PCD) (803) • CCMT-14 (801) • CCMT-PF (801)

• CCMT-WG (802) • CCMT/CCGT (802) • CCMT/CCGT-SM (801)

For holders, see pages: BHR MB (760) • TCH AL (762) • TCHH EX (789)

Combi Rough and Fine Boring

Heads with 10 µm Direct

Diameter Adjustment and

2 µm by a Vernier Scale

ADJRGR

BHC MB

BHC MB25-25-57

BHC MB32-32-71

BHC MB40-40-90

BHC MB50-50-87

BHC MB63-63-109

BHC MB80-80-130

IH...-C

• The roughing head precedes the finishing head by 0.2 mm. Each head can be adjusted independently • Important: insert radius for combi rough and fine boring must be the

same size. • For spare parts, see pages 904

For tools, see pages: IHFF-C (852) • IHRF-C (852) • IHSR-C (852)

Graduated dial of 0.01 mm with

circular vernier of 0.002 mm

BHC MB - Additional Information

56.3

IHRF 28-36 C

ø28-36

IHFF 28-36 C

Ø28 ~ 36

IHSR 28-36 C

BHCI MB32-32-71

Ø36 ~ 46

59.5

ø36-46

IHFF 36-46 C

IHSR 36-46 C

89.8

BHCI MB40-40-90

Ø46 ~ 60

IHSR 46-60 C

BHCI MB50-50-87

Ø60 ~ 75

ø46-60

IHFF 46-60 C

86.8

IHFF 60-75 C

ø60-75

IHSR 60-75 C

BHCI MB63-63-109

Ø75 ~ 95

IHFF 75-95 C

BHCI MB80-80-130

Ø95~ 120

ø75-95

IHSR 75-95 C

IHFF 95-120 C

IHSR 95-120 C

ø95-120

851

IHRF-C

Boring Tools for Twin Cutters

Positioned Inner to the

Opposite Finishing Tool on MB

BHC Combi Boring Heads

CCGT 0602...

CCGT 09T3...

• For user guide, see page 916

For inserts, see pages: CCGT-AS (891) • CCGW/CCMT (CBN) (891) • CCMT (PCD) (891) • CCMT-14 (889) • CCMT-PF (889) • CCMT-WG (890) • CCMT/CCGT (890)

For holders, see pages: BHC MB (850)

IHFF-C

Triangular Finishing Insert Holders

for BHC Combi Boring Heads

91°

TPGX 0902...

TPGX 1103...

SR 14-298

SR-17979 M3X8

For inserts, see pages: TPGX (896) • TPGX (CBN) (897)

IHSR-C

Rhombic Roughing Insert Holders

• For user guide, see pages 916

852

Triangular Insert Holders

for Mounting on MB

IHFF 25

IHFF 32

IHFF 40

IHFF 50

For holders, see pages: BBH 30/40 (873) • BBH 63 (874) • BBH D16 (872) • BHD 50 L200 (875) • BHD MB (853) • BHE MB (857) • BHEH (874) • BHF L200 (875) •

BHF MB16-MB50 Dia. 2.5-108 (864) • BHFH (874)

80° Rhombic Insert

Holders for Mounting on

MB Fine Boring Heads

IHRF 16

IHRF 20

IHRF 25

IHRF 32

IHRF 40

IHRF 50

BHD MB32-32-83

BHD MB40-40-90

BHD MB50-50-60

BHD MB63-63-89

BHD MB80-80-104

IHRF IHRF CH IHRF BW

Fine Boring Heads with Digital

2 µm Direct Adjustment

Diametric Display

• For spare parts, see page 874-875

Cutting diameter minimum (2) Cutting diameter maximum

For tools, see pages: IHAXF (871) • IHAXF-AVI (873) • IHAXF-E (873) • IHFF (853) • IHRF (853) • IHRF-BW (877) • IHRF-CH (878) • IHWF (875)

Dial

Digital

Display

853

854

Ø81-113.5

Ø56-88.5

IHRF 56-802 BW

Ø28-44

Ø36-56

Ø22-30

IHAXF 22-30/16

IHAXF 18-22/16

Ø16-18

IHAXF 16-18/16

Ø14-16

IHAXF 14-16/16

Ø12-14

IHAXF 12-14/16

Ø11-13

IHAXF 11-13/16

BHD MB50-50X60

BHEH 24x75

Ø52-86

KAPR=15º Ø47.5-81

BH NUT 10

Ø77-111

KAPR=15º Ø72-106

KAPR=30º Ø67.5-101

KAPR=30º Ø43-76

KAPR=45º Ø38.5-72

KAPR=45º Ø63.5-97

IHRF 50 CH

BBH D16 X105

Ø10-12

IHAXF 10-12/16

Ø8-10

IHAXF 8-10/16

Ø6-30

Ø80-110

Ø6-8

IHAXF 6-8/16

Ø4-6

IHAXF 4- 6/8

Ø2.5-4

IHAXF 2.5-4/8

Ø54-86

BBH D16 X53

Ø28-56

8 21

Fine Boring Head Range

2 μm Direct Diametric Adjustment

SLEEVE D8-D16

REQUIRED FOR

IHAXF.../8

BHEH 28x148 Ø155.5-202.5

BHEH 28x108 Ø115.5-162.5

BHEH...

Ø88.5-135.5

Ø88.5-202.5

Ø85-133

KAPR=15º Ø80-128

KAPR=30º Ø76-124

KAPR=45º Ø72.5-120.5

Ø115.5-202.5

KAPR=45º Ø99-147

KAPR=30º Ø102.5-150.5

KAPR=15º Ø107-155

BHEH 28x148 Ø112-160

KAPR=45º Ø139-187

KAPR=30º Ø143-191

KAPR=15º Ø147-195

BHEH 28x148 Ø152-200

Ø54-90

BH WASHER

IH...50

Ø72.5-200

Ø99-200

Ø2.5-30

BHEH 28x80

Ø40-56

BHEH 28x148 Ø155-200

Ø88-132

BBH 63x78

Ø40-90

Ø88-202.5

BHEH 28x108 Ø115-160

BHEH 28x148

Ø115-200

BHD MB63-63X89

855

856

BHD MB80-80X104

BHE MB14-14-30

BHE MB16-16-34

BHE MB20-20-40

BHE MB25-25-50

BHE MB32-32-63

BHE MB40-40-80

BHE MB50-50-80

BHE MB63-63-89

BHE MB80-80-104

Fine Boring Heads with the

MB Connection, 10 µm Direct

Diametric Adjustment and

BHE MB

Only for BHE MB50-50x80

• For boring options, see pages 826-827,859-861 • For spare parts, see pages 874-875, 903

Boring Head Diameter Range

MB32-35-53 H

MB50-50-60 H

MB14-14-30

MB16-16-34

MB20-20-40

MB25-25-50

MB32-32-63

MB40-40-80

MB50-50-80

MB63-63-89

MB80-80-104

MB25-25-57

MB32-32-71

MB40-40-90

MB50-50-86

MB63-63-108

MB80-80-129

90 100 120 130 140 150 160 170 180 190 200

2.5~18

2.5~22

14.5~ 18

18 ~24

22~ 30

28~ 40

35 ~53

48 ~66

2.5~110

6~125

6~200

28 ~36

36 ~46

46~60

60 ~75

75 ~95

95~120

Fine Boring Heads for

High Rotation Speed with

10 Micrometer Direct Dia.

Adjustment and 2 Micrometer

by a Vernier Scale

BHE MB32-32-53 H

BHE MB50-50-60 H

BHE MB-H

12000

• For spare parts, see pages 874-875, 903

For tools, see pages: IHAXF (871) • IHAXF-AVI (873) • IHAXF-E (873)

857

BHE MB - Additional Information

MAP

Ø14.5 ~ 18

Ø14.5-18

MB14 IHWF 14 E

MB16 IHRF 16

Ø20-26

Ø18-24

IHRF 20-25BW

IHRF 24.5-32BW

Ø31.5-42.5

Ø28-40

Ø28 ~ 40

Ø24.5-33

Ømin=(Ø1+Ø21):2

Ø22 ~ 30

IHRF 25 CH15 28-38

IHRF 31.5-41.5BW

IHRF 25 CH45 28-38

Ø26.5-39.5

Ø18 ~ 24

IHRF 25 CH30 28-38

Ø34-52

Ø35-53

Ø38.5-53.5

Ø35 ~ 53

IHRF 32 CH15 35-53

IHRF 38.5-51.5BW

IHRF 32 CH45 36-50

IHRF 32 CH30 35-53

Ø48 ~ 66

858

IHRF 50.5-65BW

Ø44.5-65.5

Ø50.5-67

Ø48-66

2.598

IHRF 40 CH15 48-66

IHRF 40 CH45 48-66

IHRF 40 CH30 48-66

IHRF 50 -CH

BBH D16X105

BHE MB50-50x80

ø2.5-113.5

IHAXF 6-10/16

Ø36-54

Ø28-42

IHAXF 4-6/8

BBH D16X53

Ø 2.5-110

10 µm Direct Diametric Adjustment and 2 μm by a Vernier Scale

10 μm

See page 908

859

860

Ø86.5-129.5

Ø72.5-115

Ø54-74

Ø72.5-129.5

Ø69-113

KAPR=15º Ø64-108

KAPR=30º Ø60-104

KAPR=45º Ø56-100

Ø83-127

KAPR=15º Ø78-122

KAPR=30º Ø74-118

KAPR=45º Ø70-114

IHRF 50 CE

Ø56-127

BHE MB63-63x89

ø6-129.5

Ø40-74

Ø72-110

Ø72-125

CW 32

Ø86-125

See page 909

BHEH 28x108 Ø112-160

BHE 80

BHE MB80-80x104

ø6-202.5

Ø88-200

861

0.002

Fine Boring Heads with

a Balancing Mechanism

and 2 Micrometer Direct

Diametric Adjustment

DCONWSH6

BHF MB-BL

BHF MB50-32X60 BL

BHF MB50-50X68 BL

• For boring options, see page 866 • For spare parts, see page 902-903 • For cutting conditions, see page 907

For tools, see pages: IHAXF (871)

Balancing Weights W1 & W2

BHF MB50-32X60 BL and BHF MB50-50X68 BL,

with the simple positioning of the two

counterweights into the graduated groove.

The table below displays all tools available for the

working range of 2.5-22 mm diameters.

Balance Correction for BHF MB50-32x60BL

IHAXF 6-8/8

IHAXF 8-10/8

IHAXF 10-12/8

862

Ø BORE

BTB 40 MB50

HSK 63 MB50

66°

76°

83°

116°

71°

126°

123°

121°

67°

131°

119°

130°

127°

54°

56°

32°

145°

78°

18°

49°

19°

167°

46°

156°

107°

128°

63°

129°

136°

68°

179°

51°

160°

112°

182°

163°

138°

283°

360°

285°

293°

287°

238°

298°

264°

302°

288°

280°

199°

292°

295°

255°

272°

273°

234°

275°

284°

246°

224°

294°

248°

229°

301°

307°

214°

297°

281°

258°

216°

320°

262°

312°

257°

196°

261°

194°

268°

254°

274°

351°

300°

245°

330°

266°

317°

259°

Balance Correction for BHF MB50-50x68 BL

IHAXF 6- 8/16

43°

124°

52°

104°

110°

35°

153°

139°

64°

22°

37°

184°

26°

151°

200°

190°

180°

176°

315°

326°

305°

205°

242°

328°

318°

336°

321°

332°

236°

253°

324°

340°

303°

276°

279°

310°

240°

252°

62°

39°

73°

21°

171°

28°

177°

172°

24°

27°

187°

189°

230°

208°

188°

186°

174°

141°

170°

346°

304°

339°

223°

333°

316°

277°

313°

249°

247°

202°

59°

5.5°

92°

48°

113°

327°

84°

114°

57°

58°

169°

168°

323°

219°

348°

331°

212°

222°

344°

345°

325°

334°

357°

251°

358°

319°

243°

228°

Balancing Data for Various BHF...MB...BL Boring Combinations (continued)

863

Fine Boring Heads with 2 µm

Direct Diametric Adjustment

for a Diameter Range of

2.5 up to 108 mm

BHF MB16-16X34 RV

BHF MB20-20X40 RV

BHF MB25-25X50

BHF MB32-32X63

BHF MB40-40X80

BHF MB50-50X60

BHF MB16-MB50 Dia.

2.5-108

DCN(1) DCX(2) DCONWS

IH.. 16..

IH.. 20..

IH.. 25..

IH.. 32..

IH.. 40..

IH.. 50..

0.11 BH LOCK NUT 14/16

0.13 BH LOCK NUT 20

0.21 BH LOCK NUT 25

0.43 BH LOCK NUT 32

0.79 BH LOCK NUT 40

BH LOCK SR 14/16

BH LOCK SR 20

BH LOCK SR 25

BH LOCK SR 32

BH LOCK SR 40

BH LOCK SR 50

• For user guide, see page 867, 908 • For spare parts, see page 902-903

For tools, see pages: IHAXF (871) • IHAXF-AVI (873) • IHAXF-E (873) • IHFF (853) • IHRF (853) • IHRF-BW (877) • IHRF-CH (878)

Fine Boring Head Diameter Range

BHF MB16-16x34

Assembly Reference

800 1200

48-63

2.5-12

6月22日

864

2.5-160

2.5-220

BHF MB80-80x94

871

36-500

TCH AL 200

TCH AL 300

TCH AL 400

BHF MB50-80x94

BHF MB80-125x114

BHF MB50-63x87

22-29

18-23

BHF MB20-20x40

800­-1200

876

BHF Fine Boring Heads

High precision machining to a close tolerance

with high surface quality.

These heads enable a fine diametric adjustment

as small as 2 μm with a direct reading.

BHF MB16-MB40

Diameter Range: 18-63

ø18-23

ø22-29

ø36-50

ø48-63

865

Fine Boring Heads with Balancing Rings

2 µm Direct Diametric Adjustment

ø2.5-12

Body

Tool Slide

Expansion Pin

! 4

Graduated Dial

Slide Locking Screw

Coolant Nozzle

Boring Bar Locking

Screws

Balancing Rings

8 9

5 6 7

Ø6- 8

3 4

5 67

866

Oiling Nipple

KAPR=15˚ Ø72-104

KAPR=15˚ Ø47.5-79.5

KAPR=30˚ Ø43-74.5

KAPR=45˚ Ø39-71.5

KAPR=30˚ Ø67.5-99

KAPR=45˚ Ø63.5-95

867

BHF MB63-63x87

Toolholder Locking Screw

Ø95-160

BHFH 30x93

Ø77-125

BHFH 30x75

BBH 30x40

BBH 30x70

Ø36-80

IHFF 3 2

Ø28-70

BBH 30x115

Dia Range

Ø4- 6

868

See pages 908-909

IHAXF 16-18 /16

ø2.5-220

Ø140-220

BHFH 30x135

0.0005

0.0015

0.001

Ø36-96

Ø28-86

IHAXF 16-19/16

IHAXF 14-17/16

IHAXF 12-15/16

IHAXF 11-14/16

IHAXF 10-13/16

Ø2.5-.4

See pags 908-909

869

Ø305-410

BHFH 40x300

Ø405-500

BHFH 40x400

Ø135-210

Ø205-310

BHFH 40x200

BHFH 40x133

BBH 40x189

BBH 40x114

BBH 40x69

870

Ø46-137

Ø36-123

BHF MB50-MB80 Dia.

77-500

77 up to 500 mm

BHF MB50-63X87 (1)

BHF MB50-80X94 (2)

BHF MB63-63X87 (1)

BHF MB80-80X94 (2)

BHF MB80-125X114 (3)

DCN(4)

DCX(5)

• For user guide, see pages 868-870 • For spare parts, see pages 872, 902, 905

(1) Use with slide BHFH 30X75 or BHFH 30X93.

(2) Use with slide BHFH 30X93 or BHFH 30X135.

(3) Use with slide BHFH 40X133, BHFH 40X200, BHFH 40X300 and BHFH 40X400.

(4) Cutting diameter minimum

(5) Cutting diameter maximum

Brazed and Indexable

Boring Bars for the MB

DCONMSg5

IHAXF 2.5-4/8 (1)

IHAXF 4- 6/8 (1)

IHAXF 6- 8/8

IHAXF 12-14/8

IHAXF 14-16/8

IHAXF 16-18/8

Fig. 3

OHN(4)

DCONMS(5)

WCGT 0201...

SR 14-299

Brazed tool

(4) Minimum overhang

(5) For DCONMS=8 mm, 16 mm O.D. sleeves should be used.

For inserts, see pages: TPGX (896) • TPGX (CBN) (897) • TPGX (PCD) (897) • WCGT (896)

For holders, see pages: ADBH (874) • BHD MB (853) • BHE MB (857) • BHE MB-H (857) • BHF MB-BL (862) • BHF MB16-MB50 Dia. 2.5-108 (864) • SLEEVE (872)

PICCO ACE-BH

Holders with Short Shanks for

ITS BORE System Carrying

PICCOCUT Inserts

PICCO ACE-BH 16-4

PICCO ACE-BH 16-5

PICCO ACE-BH 16-6

PICCO ACE-BH 16-7

BD DCONWS

WRENCH ACE 4-5

WRENCH ACE 6-7

• Holders are suitable for right- and left-hand PICCO inserts

The PICCO-ACE-BH Holders Can Carry a Wide Range of PICCOCUT Insert Geometries

PICCO 050

PICCO 520

PICCO 050C

PICCO 060

PICCO 051

PICCO MF

PICCO 050 IB50 (CBN)

PICCO 010

DCONMS g6

PICCO 020

BBH D16

Extension Slides for MB

Modular Fine Boring Holders

BBH D16-53

BBH D16-105

For tools, see pages: IHFF (853) • IHRF (853)

Reduction Sleeves for

Boring Bars on the MB

DCONWSh8

DCONMSg7

Fig.1

SLEEVE D 4-D16

SLEEVE D 8-D16

SLEEVE D10-D16

SLEEVE D12-D16

872

Fig.2

Heavy Metal Vibration

Damping Boring Bars

IHAXF 6- 8-AVI

IHAXF 8-10-AVI

IHAXF 10-12-AVI

IHAXF 12-14-AVI

IHAXF 14-16-AVI

IHAXF 16-18-AVI

• Note: Not recommended to be used on balanceable BHF-BL fine boring heads.

For inserts, see pages: TPGX (896) • TPGX (CBN) (897) • WCGT (896)

For holders, see pages: ADBH (874) • BHD MB (853) • BHE MB (857) • BHE MB-H (857) • BHF MB16-MB50 Dia. 2.5-108 (864)

Carbide Vibration

Dampening Boring Bars

IHAXF 6- 8-E

IHAXF 8-10-E

IHAXF 10-12-E

IHAXF 12-14-E

IHAXF 14-16-E

IHAXF 16-18-E

BBH 30/40

873

Counter Weight Slides for MB

4.56

For tools, see pages: IHFF (853) • IHRF (853) • IHRF-BW (877) • IHRF-CH (878)

BBH 63

Extension Slides for MB Modular

BHE Fine Boring Holders

Slides for MB Modular BHE

Fine Boring Holders

BHEH 28X108

SR M6X6 DIN913*

SR M5X25DIN912*

HW 4.0*

HW 3.0*

Sleeve for MB Modular

ADBH 30XD16

874

Counter Balancing Weight

Used on BHEH Slide for

IHWF

Trigon Insert Holders for Mounting

on MB Fine Boring Heads

95°

IHWF 14 E

For inserts, see pages: WCGT (896)

For holders, see pages: BHD MB (853) • BHE MB (857)

BHD 50 L200

Digital Fine Boring Slide Head for

TCH AL Large Diameter Holders

Serrated Surface

Fine Boring Slide Head for TCH

AL Large Diameter Holders

for TCH AL Rough and

0 2 4 6 8 10

30x56.5

875

Range 200-1200 mm

• Aluminum body, with steel serrated seats • The "O" position on the counterweight balances the BHF boring head for 200 mm boring diameter position. For every 10 mm

carrying capability • For spare parts, see page 875, 905

For tools, see pages: IHBR (849) • IHCR (848) • IHPR (849) • IHSR (848) • IHSR-BW (850)

Large Diameter Double Edge Fine Boring Options

15° 30° 45°

800-1000 900-1100 1000-1200

802-1002 902-1102 1002-1202

Boring Tools Extension Slides

for TCH AL Boring Heads

TCHH EX100

TCHH EX300

BHF16-50

Back Face Turning Toolholders

for BHF and TCH AL

BHF63-125

IHRF...BW

TCH AL200-800

90° WF

SS (1)

BHF MB63-63X87+BHFH…

BHF MB80-80X94+BHFH…

BHF MB80-125X114+BHFH...

TCH AL200+BHF L200/BHD 50 L200

TCH AL300+BHF L200/BHD 50 L200

TCH AL400+BHF L200/BHD 50 L200

TCH AL500+BHF L200/BHD 50 L200

TCH AL600+BHF L200/BHD 50 L200

TCH AL700+BHF L200/BHD 50 L200

TCH AL800+BHF L200/BHD 50 L200

75-93

93-135

133-400

• DMIN=(min bore diameter)=(DCN+BD+1)/2 • BD=Size of the boring head being used

For inserts, see pages: CCGT-AS (803) • CCGW/CCMT (CBN) (803) • CCMT (PCD) (803) • CCMT-14 (801) • CCMT-PF (801) • CCMT-WG (802) • CCMT/CCGT (802)

• CCMT/CCGT-SM (801)

For holders, see pages: BHD 50 L200 (787) • BHD MB (766) • BHE MB (770) • BHEH (786) • BHF L200 (787) • BHF MB16-MB50 Dia. 2.5-108 (774) • BHFH (785)

877

BHF Boring Heads

0 2

LFA

IHRF-CH

IHRF 16 CH20 18-23

IHRF 16 CH30 18-23

IHRF 16 CH45 18-23

IHRF 16 CH60 18-23

IHRF 20 CH15 22-29

IHRF 20 CH20 22-29

IHRF 20 CH30 22-29

IHRF 20 CH45 22-29

IHRF 20 CH60 22-29

IHRF 32 CH20 36-50

IHRF 32 CH60 36-50

IHRF 40 CH60 48-63

IHRF 50 CH20 54-800

IHRF 50 CH60 54-800

15.54

49.95

For inserts, see pages: CCGT-AS (891) • CCGW/CCMT (CBN) (891) • CCMT (PCD) (891) • CCMT-PF (889) • CCMT-WG (890) • CCMT/CCGT (890) • CCMT/CCGT-SM (889)

For holders, see pages: BHD 50 L200 (875) • BHD MB (853) • BHE MB (857) • BHEH (874) • BHF L200 (875) • BHF MB16-MB50 Dia. 2.5-108 (864) • BHFH (874)

878

KIT BHD MB50-50 6-110

KIT BHD MB63-63 6-125

KIT BHD MB80-80 6-200

Boring Kit BHD MB50-50 metric/inch (ø6-110 mm)

Fine Boring Head with 2 μm Direct Diametric

Adjustment Resolution and a Built-in Digital Display

Ø28-54

Ø54-84

Ø80-108

6-110

Boring Range

MB

D16-53

WCGT 020102L

TPGX 730-L

TPGX 220-L

Ø92-108

Ø8-12

Ø11-17

Ø16-23

Boring Kit BHD MB63-63-89 metric/inch (ø6-125 mm)

Contains a Digital Display

Fine Boring Head and Various

Boring Tools and Inserts

KIT BHD-MB

KITS

BBH 16-53

KIT BHD MB63-63-89

Ø72-103

MB d1

2.5-125

77.5

879

Boring Kit BHD MB80-80-104 metric/inch (ø6-200 mm)

KIT BHD MB80-80-104

880

6-200

KIT BHE MB32-32-53 H (1)

KIT BHE MB50-50-60 H (1)

KIT BHE MB50-50-80

KIT BHE MB63-63-89

KIT BHE MB80-80-104

Contains a Fine Boring Head and

Various Boring Tools and Inserts

KIT BHE MB

• For kit contents and boring options, see following page. • 0.01 mm direct diametric adjustment and 0.002 mm by a vernier scale.

(1) Balanced to G2.5/12,000 RPM

Boring Kit BHE MB32-32x53 H (ø2.5-12 mm)

Fine Boring Head 10 μm Direct Diametric

Adjustment and 2 μm by a Vernier Scale

Boring Tools:

1 BHE MB32-32X53 H

1 IHAXF 2.5-4/8

1 IHAXF 4-6/8

1 IHAXF 6-8/8

1 IHAXF 8-10/8

1 IHAXF 10-12/8

KIT BHE MB32-32X53 H

12,000 RPM

Inserts:

5 TPGX 090202L

2 WCGT 020102L

881

Boring Kit BHE MB50-50x60 H (ø6-22 mm)

1 BHE MB50-50X60 H

1 IHAXF 6-8/16

1 IHAXF 8-10/16

1 IHAXF 10-12/16

1 IHAXF 12-14/16

1 IHAXF 14-16/16

1 IHAXF 16-18/16

1 IHAXF 18-22/16

KIT BHE MB50-50X60 H

10 µm direct diametric adjustment and 2 µm by a Vernier scale

Boring Kit BHE MB50-50 x 80 (ø6-110 mm)

BHE 50-50x80

KIT BHE MB50-50X80

882

D16x53

NUT10

Ø92-110

Ø 6-125

0.01Ø

IHFF 6-8/16

Boring Kit BHE MB63-63 x 89 (ø6-125 mm)

BH WASHER IH..50

KIT BHE MB63-63X89

6-125

77.5 84.5

Boring Kit BHE MB80-80 x104 (ø6-200 mm)

Ø 6-200

BHH 63x78

BHE MB80-80x100

KIT BHE MB80-80X104

Ø6-42

Ø 6-100

(1) Ø16-23

Ø22-42

Ø115-160 BHEH 28x108

Ø155-200 BHEH 28x148

The specified boring range differs from the one specified for the boring bar.

The extra range is not recommended for high rotational speeds.

883

210°

KIT BHF MB50-50 BL (1)

Contains a Balanceable Fine

Boring Head and Various

KIT BHF MB-BL

Balanced to G2.5/20,000 RPM.

Boring Kit BL BHF MB50-50 (ø6-22 mm)

with BHF BL Fine Boring Balanceable Head

20,000 RPM

KIT BL BHF MB50-50

884

TPGX 090202L

Ø16-18 (1)

On BHF BL max. balanceable dia. is 20 mm.

KIT BHF-MB

0 12

KIT BHF MB50-50 6-108

KIT BHF MB50-63

KIT BHF MB50-80

KIT BHF MB63-63

KIT BHF MB80-80

Boring Kit BHF MB50-50 (ø6-108 mm)

Ø 2.5-108

¯6-8Ê

IHAXFÊ6-8/16Ê

¯8-12Ê

IHAXFÊ8-10/16Ê

¯11-17Ê

IHAXFÊ11-13/16Ê

¯16-23Ê

IHAXFÊ16-18/16Ê

¯22-30Ê

IHAXFÊ22-30/16Ê

D16x53Ê

¯28-42

IHFFÊ25

¯36-54

IHFFÊ32

6-108

IHFFÊ50

¯54-84

BHEHÊ24x75

CWÊ32

¯80-108

¯92-108

885

Boring Kit BHF MB50-63 /

Boring Kit BHF MB63-63 (ø6-125 mm)

BHF MB...-63x87

TPGX 110302L

Ø28-80

IHAXF 8-10

IHAXF 6-8

(1) Ø11-17

IHAXF 11-13

IHAXF 16-18

IHAXF 22-30

886

The specified boring range differs from the one specified for the boring bar. The extra range is not recommended for high rotational speeds.

BHF MB..-80x94

6-220

Ø30-86

Boring Kit BHF MB50-80 /

Boring Kit BHF MB80-80 (ø6-220 mm)

ø28-96

ø95-220

887

KIT BHFH-MB

Contains Adapters, Extensions

and Boring Bars for 36 to

400 mm Boring Range

KIT BHFH MB80-125

Kit BHFH MB80-125 Holder for

BHF MB80-125x114 ø36-410

36-410

Ø135-500

Ø36-137

KIT IHAXF

The Kit Contains Five Boring

Bars and Suitable Inserts

KIT IHAXF 6-30

888

(mm/

rev)

0.25-2.00

0.70-3.50

0.06-0.25

0.07-0.30

IC5010

IC8150

IC6015

IC6025

IC428

CCGT 060201-SM

CCGT 060202-SM

CCMT 060202-SM

CCMT 060204-SM

CCMT 060208-SM

CCMT 09T302-SM

CCMT 09T304-SM

CCMT 09T308-SM

CCMT 120404-SM

CCMT 120408-SM

95º

Single-Sided Turning Inserts for

Semi-Finishing and Finishing on

Soft Materials and Exotic Alloys

97°

CCMT/CCGT-SM

For tools, see pages: • IHCR (848) • IHRF (853) • IHRF-BW (877) • IHRF-C (852) • IHRF-CH (878) • IHSR (848) • IHSR-BW (850) • IHSR-C (852) • IHSR-CH (849)

CCMT-PF

80° Rhombic Inserts with

a Positive Flank for SemiFinishing and Finishing on Soft

Materials and Exotic Alloys

IC804

CCMT 060202-PF

CCMT 060204-PF

CCMT 09T302-PF

CCMT 09T304-PF

0.40-2.50

0.04-0.25

0.04-0.30

0.05-0.35

For tools, see pages: IHCR (848) • IHRF (853) • IHRF-BW (877) • IHRF-C (852) • IHRF-CH (878) • IHSR (848) • IHSR-BW (850) • IHSR-C (852) • IHSR-CH (849)

80° Rhombic Inserts with a

7° Positive Flank for SemiFinishing and Finish Turning

CCMT 060204-14

CCMT 09T304-14

CCMT 09T308-14

CCMT 120408-14

CCMT-14

0.14-0.30

from external double-sided CGHN blades • When TIP inserts are used the seat needs to be modified to ensure clearance

889

80° Rhombic Inserts with a 7°

Positive Flank and a Wiper Near

the Corner for High Feed Finishing

CCET 0602005-WF

CCET 09T3005-WF

CCET-WF

0.01-0.20

For tools, see pages: IHCR (848) • IHRF (853) • IHSR (848) • IHSR-BW (850) • IHSR-C (852) • IHSR-CH (849)

CCMT/CCGT

IC20N

IC520N

CCGT 060202

CCGT 060202L (1)

CCGT 060204

CCGT 060204L (1)

CCMT 060202

CCMT 060204

CCMT 09T302

CCMT 09T304

CCMT 09T308

• Use left-hand inserts for left-hand external tools and for right-hand internal tools

(1) Left-hand insert

CCMT-WG

CCMT 060204-WG

CCMT 09T304-WG

CCMT 09T308-WG

CCMT 120408-WG

0.20-0.36

890

CCMT (PCD)

CCMT 060202D

CCMT 060204D

CCMT 09T304D

Inserts with a Single PCD

Top Corner Tip, 7° Clearance

and Positive Rake Angle

for Finishing Aluminum

0.08-3.00

0.10-3.00

For tools, see pages: IHCR (848) • IHRF (853) • IHRF-BW (877) • IHRF-C (852) • IHRF-CH (878) • IHSR (848) • IHSR-BW (850) • IHSR-C (852)

CCGW/CCMT (CBN)

a Single CBN Top Corner

Tip and 7° Clearance for

IB05H

CCGW 03X102T01015-1

CCGW 03X104T01015-1

CCGW 04T102T01015-1

CCGW 04T104T01015-1

CCMT 060202T

CCMT 060204T

CCMT 09T304T

CCMT 09T308T

IB10H

0.05-0.50

CCGT-AS

Positive Flank, Very Positive

Rake Angle and Sharp Cutting

CCGT 060201-AS

CCGT 060202-AS

CCGT 060204-AS

CCGT 09T301-AS

CCGT 09T302-AS

CCGT 09T304-AS

CCGT 09T308-AS

CCGT 120402-AS

CCGT 120404-AS

CCGT 120408-AS

1.00-3.50

891

CCGT-AF

CCGT 09T308-AF

CCGT 120408-AF

107.5°

IC530N

62.5 º

93 º

55° Rhombic Inserts with a 7°

Positive Flank for Semi-Finishing

and Finish Turning on Soft

DCMT 070202-SM

DCMT 070204-SM

DCMT 070208-SM

DCGT 11T302-SM

DCGT 11T304-SM

DCMT 11T302-SM

DCMT 11T304-SM

DCMT 11T308-SM

DCMT 11T312-SM

93º-95º

DCMT/DCGT-SM

0.10-0.28

For tool, see page: CHA (846)

DCMT-14

55° Rhombic Inserts with a

DCMT 11T304-14

DCMT 11T308-14

0.14-0.29

For tools, see pages: CHA (846)

892

DCMT/DCGT

55° Rhombic Inserts with

a 7° Positive Clearance for

DCGT 070201R (1)

DCGT 070202

DCGT 070204

DCMT 070202

DCMT 070204

DCGT 11T302

DCGT 11T304

DCMT 11T302

DCMT 11T304

DCMT 11T308

0.25-1.50

0.80-2.50

• Right-hand inserts for right-hand external tools and for left-hand internal tools

(1) Right-hand insert

DCMT-PF

DCMT 070201-PF

DCMT 070202-PF

DCMT 070204-PF

DCMT 070208-PF

DCMT 11T302-PF

DCMT 11T304-PF

DCMT 11T308-PF

0.30-3.00

0.40-3.00

0.70-3.00

0.30-2.50

0.02-0.25

0.03-0.25

893

DCGT-AS

IC920

DCGT 070201-AS

DCGT 070202-AS

DCGT 070204-AS

DCGT 11T301-AS

DCGT 11T302-AS

DCGT 11T304-AS

DCGT 11T308-AS

0.03-0.20

0.05-0.26

SCMT-SM

SCMT 09T304-SM

SCMT 09T308-SM

SCMT 120404-SM

SCMT 120408-SM

Square Inserts with a 7°

For tool, see page: IHPR (849)

SCMT-14

894

SCMT 09T304-14

SCMT 120404-14

SCGT-AS

Flank, Very Positive Rake

Angle and Sharp Cutting Edge

SCGT 09T308-AS

SCGT 120404-AS

SCGT 120408-AS

TCMT-19

91 º

Triangular Inserts with a 7°

Positive Flat Rake for SemiRoughing Applications at

91º

TCMT 110204-19

TCMT 16T308-19

TCMT 220508-19

For tools, see pages: IHBR (849)

895

TCMT-SM

TCMT 110204-SM

TCMT 110208-SM

TCMT 16T304-SM

TCMT 16T308-SM

TCMT 16T308-SM*

0.08-0.28

93º

WCGT

Trigon Inserts with a 7°

Positive Flank and Chipformer

for Finish Turning

WCGT 020104L

For tools, see pages: IHAXF (871) • IHAXF-AVI (873) • IHAXF-E (873) • IHWF (875)

TPGX

Triangular Inserts with an 11°

Positive Flank and Ground

Chipformer for Finish Turning

For tools, see pages: IHAXF (871) • IHAXF-AVI (873) • IHAXF-E (873) • IHFF (853) • IHFF-C (852)

896

TPGX 090202-L

TPGX 090204-L

TPGX 110302-L

TPGX 110304-L

TPGX 110308-L

Triangular Inserts with a Single

CBN Top Corner Tip, 11°

Clearance for Machining Cast

Iron and Hardened Steel

IB90

TPGX 090202T

TPGX 090204T

TPGX 110302T

TPGX 110304T

IB50

TPGX (CBN)

0.05-0.05

TPGX (PCD)

PCD Top Corner Tip, 11°

Clearance and Positive Rake

Angle for Finishing Aluminum

TPGX 090202

TPGX 090204

TPGX 110302

TPGX 110304

For tool, see page: • IHAXF (871)

PICCO R/LX050

Reinforced Boring Inserts

DMIN≥3

WF 6°

DMIN<3

PICCO R/LX050.2-5R15

PICCO R/LX050.2-10R05

PICCO R/LX050.2-10R15

PICCO R/LX050.3-16R10

PICCO R/LX050.3-16R20

PICCO R/LX050.4-10R10

PICCO R/LX050.4-10R20

PICCO R/LX050.4-16R10

PICCO R/LX050.4-16R20

PICCO R/LX050.5-15R10

PICCO R/LX050.5-15R20

PICCO R/LX050.5-25R10

PICCO R/LX050.5-25R20

PICCO R/LX050.6-15R10

PICCO R/LX050.6-15R20

PICCO R/LX050.6-22R20

PICCO R/LX050.6-35R20

OHN(1)

• Left-hand inserts on request

(1) Minimum overhang

897

PICCO R/L 050, 053, 055

Inserts for Internal Turning

and Chamfering

20° RE

PICCO R 050.06-2 (1)

PICCO R 050.06-3 (1)

PICCO R 050.08-4

PICCO R/L 050.1-5

PICCO R/L 050.1-7

PICCO R 050.15-5

PICCO R 050.15-10

PICCO R/L 050.2-5

PICCO R 055.2-5

PICCO R/L 050.2-10

PICCO R 055.2-10

PICCO R/L 050.2-15

PICCO R 055.2-15

PICCO R 050.25-5

PICCO R 050.25-10

PICCO R 050.25-16

PICCO R 053.3-10

PICCO R 055.3-10

PICCO R/L 050.3-10

PICCO R 053.3-16

PICCO R 055.3-16

PICCO R/L 050.3-16

PICCO R 053.3-20

PICCO R/L 050.3-20

PICCO R 050.35-10

PICCO R 050.35-16

PICCO R 050.35-20

PICCO R 050.35-24

PICCO R 053.4-10

PICCO R 055.4-10

PICCO R/L 050.4-10

PICCO R 053.4-16

PICCO R 055.4-16

PICCO R/L 050.4-16

PICCO R 053.4-20

PICCO R 055.4-20

PICCO R/L 050.4-20

PICCO R/L 050.4-24

PICCO R/L 050.4-28

PICCO R 055.4-28

PICCO R 055.5-10

PICCO R/L 050.5-10

PICCO R 055.5-15

PICCO R/L 050.5-15

PICCO R 055.5-20

PICCO R/L 050.5-20

PICCO R 055.5-25

PICCO R/L 050.5-25

PICCO R 055.5-30

PICCO R/L 050.5-30

PICCO R/L 050.5-35

PICCO R 055.6-15

PICCO R/L 050.6-15

PICCO R 055.6-22

PICCO R/L 050.6-22

PICCO R 055.6-25

PICCO R/L 050.6-25

PICCO R 055.6-30

PICCO R/L 050.6-30

PICCO R/L 050.6-35

• Specify right- or left-hand bars

(1) Maximum D.O.C.=0.01-0.03 mm, maximum feed=0.01 mm/rev.

898

IC228

PICCO R/L 050.6-42

PICCO R/L 050.7-20

PICCO R/L 050.7-25

PICCO R/L 050.7-30

PICCO R/L 050.7-35

PICCO R/L 050.7-40

PICCO R/L 050.7-45

PICCO R/L 050.7-50

PICCO R 050.20

and Chamfering Next to the

Bottom of Blind Holes

PICCO R 050.20.2-10

PICCO R 050.20.3-10

PICCO R 050.20.4-16

PICCO R 050.20.5-20

PICCO 050...

PICCO 050.20...

PICCO R/L 047

Inserts for Internal Deep Profiling

47° RE

PICCO R/L 047.4-20

PICCO R/L 047.5-25

PICCO R/L 047.6-30

PICCO R 047.T6-22

PICCO R 047.T6-30

• Left hand inserts on request

899

PICCO R/L 050-C

Inserts with Chipformers for

Internal Boring and Profiling

PICCO R/L 050.4-10C

PICCO R/L 050.4-20C

PICCO R/L 050.4-24C

PICCO R/L 050.4-28C

PICCO R 050.4-16C

PICCO R/L 050.5-10C

PICCO R/L 050.5-15C

PICCO R/L 050.5-20C

PICCO R/L 050.5-25C

PICCO R/L 050.5-30C

PICCO R/L 050.5-35C

PICCO R/L 050.6-15C

PICCO R/L 050.6-22C

PICCO R/L 050.6-25C

PICCO R/L 050.6-30C

PICCO R/L 050.6-35C

PICCO R/L 050.6-42C

PICCO R/L 050.7-20C

PICCO R/L 050.7-25C

PICCO R/L 050.7-30C

PICCO R/L 050.7-35C

PICCO R/L 050.7-40C

PICCO L 050.7-50C

• All left-hand inserts on request

Stainless Steel 316L

PICCO R 050.6-35C with Chipbreaker

f= 0.03 mm/rev

f= 0.05 mm/rev

PICCO R 050.6-35 Standard

PICCO R/L 090

Inserts for Internal

Turning and Profiling

PICCO R/L 090.3-10

PICCO R/L 090.3-16

PICCO R/L 090.4-10

PICCO R/L 090.4-16

PICCO R/L 090.5-10

PICCO R/L 090.5-15

PICCO R/L 090.5-20

CBN Tipped Inserts for

Internal Turning, Profiling and

Chamfering of Hard Steel

WF 8°

Right-hand shown •

PICCO R 050 (CBN)

PICCO R 050.3-10B

PICCO R 050.4-10B

PICCO R 050.5-15B

PICCO R 050.6-15B

PICCO R 050.7-20B

• It is not recommended to use coolant when machining with CBN tipped tools • Available on request only

PICCO R/LHD 050

and Chamfering of Hard

Steel - Up to 65 HRC

PICCO R/LHD 050.2-5

PICCO R/LHD 050.3-10

PICCO R/LHD 050.3-16

PICCO R/LHD 050.4-10

PICCO R/LHD 050.4-20

PICCO R/LHD 050.5-10

PICCO R/LHD 050.5-15

PICCO R/LHD 050.6-15

PICCO R/LHD 050.7-20

PICCO R/LHD 050.7-25

PICCO R/LHD 050.7-35

PICCO R/L 520

Inserts for Internal Chamfering

PICCO R/L 520.0045-15

PICCO R/L 520.0060-15

901

ACCESSORIES

Cover Plate Protects the

Serrated Faces When a

Single Toolholder is Used

PLT 16

PLT 20

PLT 25

PLT 32

PLT 40

PLT 50

PLT 63

PLT 80

SR M3x12 DIN912

SR M4x14 DIN912

SR M4x16 DIN7991

SR M6x25 DIN7991

SR M8x25 DIN7991

SR M10x30 DIN7991

SR M12x35 DIN7991

BH MB COUPLING SET

OR

d1 d2

BH MB14 COUPLING SET

BH MB16 COUPLING SET

BH MB20 COUPLING SET

BH MB25 COUPLING SET

BH MB32 COUPLING SET

BH MB50 COUPLING SET/M5

BH MB63-80 COUPLING SET

BH MB110 COUPLING SET

63 - 80

ORM 0075-10

ORM 0100-10

ORM 0130-10

OR 2075

OR 3112

BHF - SPARE PARTS

BHF...-16…

BHF...-20…

BHF...-25…

BHF...-32…

BHF...-40…

BHF...-50-60

5 1 3

SR M10X16 DIN 913

BH HW 1.5 HANDLE

BH HW 2.0 HANDLE

BH HW 2.5 HANDLE

SR M3X4.5 DIN 913

SR M4X4 DIN 913

SR M4X5 DIN 913

SR M5X6 DIN 913 SR

SR M5X8 DIN 913

SR M5X12 DIN 912

SR M1OX20 DIN 912

SR M1OX25 DIN 912

SR M3X6 DIN 912

SR M4X8 DIN 912

SR M5X1O DIN 912

SR M6X12 DIN 912

SR M8X14 DIN 912

BHF...-63…

BHF...-80…

BHF...-125…

BHF...-50...

SR M6X10 DIN 915

SR M6X14 DIN 915

SR M6X22 DIN 915

BH HW 3.0 HANDLE

IHAXF 16/AVI/E

BHF 32 BL

BHF 50 BL

IHAXF 8

1 2 3

BHF...-32... BL

SR M10X10 DIN 913

BHF...-50... BL

SR M5X12 DIN 913

BHE MB - SPARE PARTS

BHE MB14-14X30

BHE MB16-16X34

BHE MB20-20X40

BHE MB25-25X50

BHE MB32-32X63

BHE MB40-40X80

1 3

IHFF E

SR M3X3.5 DIN 913

SR M5X5 DIN 913

SR M6X6 DIN 913

SR M6X8 DIN 913

SR M6X12 DIN 913

BHE - SPARE PARTS

SR M5X25 DIN 912

MB50-50X60 H

MB50-50X80

IHAXF 18/AVI/E

BHE MB32-32X53 H

BHE MB50-50X60 H

903

BHC - SPARE PARTS

BHC MB25-25X57

BHC MB32-32X71

BHC MB40-40X90

BHC MB50-50X87

BHC MB63-63X109

BHC MB80-80X130

SR M4X8 DIN 913

SR M5X10 DIN 913

SR M6X14 DIN 913

SR M6X16 DIN 913

SR M6X20 DIN 913

BH SR M4X11 DIN 912 PT

BH SR M5X12.5 DIN 912 PT

BH SR M6X16 DIN 912 PT

BH SR M8X20 DIN 912 PT

BH SR M10X26 DIN 912 PT

BH SR M12X30 DIN 912 PT

BH NUT-BHC MB25

BH NUT-BHC MB32

BH NUT-BHC MB40

BH NUT-BHC MB50

BH NUT-BHC MB63

BH NUT-BHC MB80

BHR - SPARE PARTS

IHFR CH

S....

BHR MB16…16

BHR MB20…20

BHR MB25…25

BHR MB32…32

BHR MB40…50

BHR MB50…50

BHR MB50…63

BHR MB63…63

BHR MB80…80

SR M4X15 DIN912

SR M5X25 DIN912

SR M3X4 DIN913

SR M3X5 DIN913

TCH AL - SPARE PARTS

(Rough Boring)

IHSR 161-800 BW

IH...160-800

TCH AL 200-300-400

TCH AL 500-600-700-800

904

BH TCH NUT A

BH TCH NUT B

BH TCH NUT C

SR M12X40 DIN 912

SR M8X40 DIN 915

SR M12X35 DIN 912

SR M16X50 DIN 912

BH SERRATED PLATE 200

BH SERRATED PLATE 300

BH SERRATED PLATE 400-700

SR M8X25 DIN 912

SR M8X20 DIN 912

(Fine Boring)

IHFF..., IHRF...

IHRF...CH, IHRF...BW

55 4 3

SR M6X8 DIN 915

ADBH - SPARE PARTS

TSR M8X8 DIN 915

BBH-D - SPARE PARTS

IHFF...

IHRF...

BHFH - SPARE PARTS

IHRF...BW..

WASHER DIN 125A M5

IHRF...CH..

SR M1OX18 DIN 912

905

BHEH - SPARE PARTS

HRF...CH..

EMH - SPARE PARTS

EMH MB 50-6

EMH MB 50-8

EMH MB 50-10

EMH MB 50-12

EMH MB 50-14

EMH MB 50-16

EMH MB 50-20

EMH MB 63-16

EMH MB 63-20

EMH MB 63-25

EMH MB 63-32

EMH MB 80-40

Screw #1

Screw # 2

EMH 50-6 SCREW

EMH 50-8 SCREW

EMH 50-10 SCREW

EMH 50-12 SCREW

EMH 50-14 SCREW

EMH 50-16 SCREW

EMH 50-20 SCREW

EMH 63-16 SCREW

EMH 63-20 SCREW

EMH 63-25 SCREW

EME 63-32 SCREW

EMH 80-40 SCREW

M6x10 EM SCREW

M8x10 EM SCREW

M10x12 EM SCREW

M12x16 EM SCREW

M14x16 EM SCREW

M16x16 EM SCREW

M18x20 EM SCREW

M20x20 EM SCREW

BH WASHER - SPARE PARTS

For Kit BHE

KIT BHF MB50-50X80 6-108

CC - SPARE PARTS

Components for CC MB

CC MB16-ER11M

CC MB20-ER16M

CC MB25-ER20M

CC MB32-ER25M

CC MB40-ER25

CC MB50-ER25

CC MB50-ER32

CC MB63-ER32

CC MB63-ER40

906

CC MB16 SCREW

CC MB20 SCREW

CC MB25 SCREW

CC MB32 SCREW

CC MB40 SCREW

CC MB50 SCREW

CC MB63 SCREW

WRENCH ER11 MINI

WRENCH ER16 MINI

WRENCH ER20 MINI

WRENCH ER25 MINI

WRENCH ER25

WRENCH ER32

WRENCH ER40

Cutting Depth

Cutting Conditions for BHR

Twin boring cutters

with the same cutting diameter

It’s advisable to start with B

hole ≥ boring bar diameter d

with different cutting diameters and heights (Z=1)

B Working Range

ap Steel

ap Cast Iron, Aluminum

18-28

ap - 1.5-2

ap - 2-2.5

28-50

ap - 2-3

ap - 2.5-3.5

ap - 3-4

ap - 3.5-5

68-200

ap - 4-5

ap - 5-7

200-500

ap - 5-6

ap - 6-8

Cutting Conditions for BHF Fine Boring Heads

LDRED/BDRED

Vc=m/min

Feed f=mm/rev

RE=0.2

RE=0.4

HB≤200

LDRED/BDRED=2.5

LDRED/BDRED=4

LDRED/BDRED=6.3





IC54

HB>200

IC20N/30N

Alloyed Steel (1)

HB 480-550

250-350

– Good

– Normal

– Poor

ap=0.1 min

In case of a single or a stepped boring cutter configuration, only half the feed should be applied.

907

Fine Boring Head BHF 16-50

Operating Instructions

BHF 50 Shown

Reduction Sleeve

Serrated face

Expanding pin

Tool bore 16H7

• Before mounting the BHF boring head,

make sure that expanding pin (2) does not

protrude from the cylindrical body part.

• Insert BHF into the shank.

• Tighten pin (2) by turning clockwise

following the recommended tightening

torque guidelines below:

Recommended torque:

(N.m)

16.0 - 18.0

30.0 - 35.0

• Insert the screw (5). If it protrudes, the sleeve should

be rotated until the screw can enter the recess in

the sleeve nut, reduction sleeve or boring bar.

Disassembly

In order to separate the BHF from the shank,

loosen the expanding pin (2) by

turning counterclockwise.

908

Slide adjustment range

Do not exceed the

range marks!!

position mark

Positioning

The tool slide (7) allows for a 4 mm adjustment,

by turning graduated dial (3) counterclockwise.

• When changing the direction of the dial rotation,

backlash must be compensated for.

• After positioning, lock the tool slide by means

of screw (4).

• Loosen screw (4) before making

any slide adjustment.

Weekly:

• Lubricate through the nipple (8) with ISO UN G220 oil.

Periodically:

• Clean and lubricate the conical and

cylindrical matching surfaces.

• Treat expanding pin (2) with an

anti-friction lubricant.

• Clean and lubricate the tool slide guideway.

Toolholder should be firmly affixed to the slide.

Fine Boring Head BHF 63-125

IHFF / IHRF

Toolholder locking screws

Slide holder

Do not exceed

the range marks

make sure that expansion pin (2) does not

following the recommended tightening torque

guidelines below:

BHF MB50- 63x87

BHF MB50- 80x94

BHF MB63- 63x87

BHF MB80- 80x94

BHF MB80-125x94

• Insert the screw (5). If it protrudes, the sleeve

should be rotated until the screw can enter the

recess in the sleeve nut or boring bar.

loosen the expanding pin (2) by turning

counterclockwise.

The tool slide (7) allows for a 5 mm adjustment,

• Treat expanding pin (2) with an anti-friction lubricant.

909

BHR Rough Boring Cutting Data

LDRED/

RE (Radius)

Carbon

HB<200

1.2-2.5

1.5-2.5

1.5-3.0

140-160

68-120

1.5-3.5

2.0-3.5

2.0-4.0

R=0.4-0.8 R=0.2-0.4 R=0.4-0.8

N.R.

N.R. = Not Recommended

In case of a single or a stepped boring cutter

configuration, only half the feed should be applied.

910

1.0-1.8

1.2-2.0

0.8-0.18

0.6-0.15

0.1-0.35

N.R

0.01-0.25

0.01-0.35

0.01-0.3

911

912

0.8-1.8

1.8-2.5

130-220

0.08-0.3

120-20

90-150

70-190

913

GG 10-25

GG 25-40

GGG

Spheroidal

& Graphite

180-280

0.08-0.35

0.15-0.4

200-270

230-300

200-240

914

/ Cast

>12si

<12si

0.06-0.2

240-350

240-35

0.06-0.3

120-220

0.8-3.0

1.8-4.0

2.0-4.5

0.06-0.4

915

Recommended Cutting Conditions for Boring Operations with

BHC Combi Rough and Fine

HB < 200

HB > 200

AISI 304 - 316

Feed fn=mm/rev

Boring Depth to

Diameter Ratio

Working

LDRED/BDRED = 2.5

good

160 - 250

0.1 - 0.2

LDRED/BDRED = 4

LDRED/BDRED = 6.3

difficult

*0.1 - 0.15

140 - 200

0.1 -0.2

60 - 90

250 - 350

0.15 - 0.3

IC807, IC30N, IC3028

IB55, IC908, IC5005, IC428

ID5, IC20

IC807, IC908, IC520N, IC20N,

IC30N, IC8150, IC8250,

IC3028

* Only for finishing Inserts.

** Use inserts with the same corner radii for both roughing and finishing inserts.

Diameter of workpiece (mm)

Number of revolutions / min' (rev./min)

Feed rate (mm/min.)

Feed / rev/ (mm/rev)

∏·D·n

Vc=

Vc 1000

∏·D

Vf=

n·fn

ap roughing

916

ap finishing

Cutting Depth mm

96°

8 g5

8 H6

16 g6

Ø2.5 - 4

Ø4 - 6

16 g5

Ø6 - 8

Ø8 - 10

16 H6

Ø10 - 12

Ø12 - 14

Ø14 - 16

Ø16 - 18

Ø18 - 22

Ø22 - 30

917

Ø 36 ~ 138

IHRF CH...

Ø 135 ~ 500

918

919

Operation and Maintenance

To LOCK, rotate the radial pin clockwise

To UNLOCK, rotate the radial pin counter-clockwise

Table shows the recommended tightening torques:

Driving Torque

UNLOCKING

LOCKING

Nm

Before assembling MB connection elemants, make sure radial pin is not projected from the cylindrical parts.

Stages for adjusting boring heads with dial:

1- Loosen slide adjustment screw

2- Adjust the dial screw

3- Tighten slide adjustment screw

Cartridge should be mounting according to the insert symbol direction

Warning: slide position must be adjusted within the indicated limits. Excess movements damage internal kinematics

When BHF is assembled the cutting edge should be positioned in relation to the arbor key slots.

Cutting Edge Position

921

Boring heads should be lubricated with ISO UN G220 oil weekly

922

Contents & Introduction............................................................. 925-937

DIN 69871-A/B................................................................................................................... 938

DIN 69893 HSK A/E........................................................................................................... 958

CAMFIX DIN 26623-1......................................................................................................... 988

BT MAS-403.....................................................................................................................1004

DIN 2080, R-8 Bridgeport, Morse Taper............................................................................1031

Straight & VDI Shanks.......................................................................................................1037

FLEXFIT, CLICKFIT............................................................................................................1043

Center Alignment Devices..................................................................................................1049

Tapping & Reaming Devices..............................................................................................1055

ER, SC & SHRINK Collets..................................................................................................1062

HYDROFIT Kits & Accessories...........................................................................................1083

SPINJET Coolant Driven HSM Spindles.............................................................................1086

Auxiliary Devices................................................................................................................1094

Accessories & Spare Parts...............................................................................................1098

924

DIN 69871-A/B

CONTENTS

COLLET

CHUCK

SHORTIN

TAPPING

CLICKFIT

FLEXFIT

MAXIN

940-941

941

956

957

942

SHELL

COMBI

TAPER

ADJ

FINEFIT

952

953

954

955

HYDROFIT

943-944

THERMAL

CHUCK SHELL MILL FACE MILL

946-948

949-950

950

DIN 69893 HSK A/E

CLICKIN

960-964

965

984

970-971

SHELL &

985

978-980, 983

981

982

987

966-969

965-966

972-978

ADJ FINEFIT

CAMFIX DIN 26623-1

991-993

993

994

994-996

997-998

1001

1003

BT MAS - 403

1006-1008

1008

1030

1029

JACOBS

1025

1026

1027

1027-1028

1028

1010-1015

SRKIN

1010-1012 1009-1010 1016-1020 1021-1023

1024

925

DIN 2080

1032-1034

ENDMILL SHELL MILL FACE MILL

1034

1035

Straight Shank

ER COLLET

GTI

1038-1042

1056

R-8 - Bridgeport Morse Taper

1036

GTI - Tapping Attachment

GFI -ST

ADJUST

REAMER ALIGNMENT SHRINKIN

1057

1051-1053

1042

BT MAS

GTIN-ER

1060-1061

FLEXFIT Modular, Threaded Adaptation

985-987

1029-1030

STRAIGHT ADAPTER

SHANK CF-FLEXFIT REDUCER

1045

1046

1047

SHRINKIN

ADAPTER ER COLLET ER-ODP

1048

Center Alignment

Devices

1051,984,

1002,

1050-1051

1053

CLICKFIT Modular Tooling Systems

GFI - Floating

Reamer Collet

Pull

Stud

926

1098-1100

ER SC Collets

SPR

SPRING

SPR AA

SEAL JET

COLLETS

2 SPRING

KITS, SETS

SC SPR/

SEAL

SC

1068

1069

1080-1081

1082

1085

ER-SRK

GTIN ER

A A

1006

1067

1073-1075 1060-1061

PRESET

& LOCK

1100-1101 1102-1103 1101-1102,

1105

D. RING

1103

SHRINKIN Thermal Shrinking Chucks

DIN 69871- DIN 69871- HSK-SRK/

SRK

947-948

946

SPINJET

ER32SPINJET

BT-SRKIN/

1016-1019

INDUCTION CLICKIN

UNIT

1073-1075 1076-1077

1079

BTSPINJET

HSKSPINJET

CAMFIXSPINJET

STSPINJET

1091-1092 1091, 1093 1091, 1093 1092, 1093 1092, 1093

Easylock

Torque Control

1096-1097

Fixtures

ISO,

BT-MAS,

A, C, E, F

C3,4,

5,6,8

1095

927

INTRODUCTION

Modular Adaptation System

The CLICKFIT Concept

A clamping screw pushes the shank of the tool through

a narrowed opening, forcing elastic deformation of the

steel holder. As the steel contracts around the tool,

contact is made around slightly more than a full 180º.

The result is rigidity comparable to a solid part.

CLICKFIT Clamping Enhances the Tool’s Performance

vs.

Material: Alloy Steel

Vc = 90 mm/min

fz = 0.15 mm/tooth

Weldon Clamping

CLICKFIT Clamping

SPK D40-42-CF4

Depth of Cut = 25 mm

VIBRATION!

928

Depth of Cut = 40 mm Larger Depth of Cut

Smooth Operation!

Balancing Definitions

Balancing Elements

The measuring equipment available today enables

unbalance to be reduced to low limits. However, it would

be uneconomical to exaggerate the quality requirements.

It has therefore become necessary to determine to what

extent the unbalance should be reduced and where

the optimum economic and technical compromise

on balance quality requirements would be struck.

Balancing is the process of equalizing the mass

distribution of a body so it rotates in its bearing

without unbalanced centrifugal forces.

Balancing causes reduced vibration, lower

spindle strain and improved machining qualities,

and allows for higher cutting parameters.

Definition

Ω

U

Balance quality (mm/s)

Specific unbalance (gxmm/Kg)

Speed (rad/s)

Speed (rpm)

e = = > U= M x e

Mass of the body (kg)

Mass of the unbalance (g)

Radius of the unbalance (mm)

Residual unbalance (gxmm)

2πN πN

Ω =

Any two sets of mass and eccentricity that yield

the same unbalance value will have the same effect

on the tools, so long as the residual unbalance is in

the same plane perpendicular to the rotation axis.

U=r x m

The residual unbalance is independent of the speed. This

value reflects the unbalance mass and its distance from

the true center of mass.

The residual unbalance value is measured

on balancing machines.

Residual unbalance equals the tool’s mass (M)

times its eccentricity (e).

Eccentricity measures the extent to which the

tool’s weight is off-center.

It is defined as the distance from the tool’s center

of the rotation to its true center of mass.

If eccentricity is measured in microns and tool mass

is measured in kilograms, this unit yields

residual unbalance in gram-millimeters.

Balanceable Collet Chucks

Example 1

U=2 g x mm can be treated as an unbalance mass

of m=2 g in radial distance of r=1 mm or as a mass

of m=0.1 g in radial distance of r=20 mm, etc.

Example 2

The residual unbalance is independent of the speed.

This value reflects the unbalance mass and its

distance from the true center of mass. The residual

unbalance value is measured on balancing machines.

U = m x r = >m =

π

U π

G = xN x = x15,000 x

≈ 6.3 (mm/s)

2,000

U 4

= 0.2g

G value reflects the balancing quality of a

toolholder according to its rotational speed (N)

G = Ωx e =

The G value will change to G=2.5 mm/s when using

the same toolholder at a rotational speed

N=6,000 rpm and to G=1.0 mm/s at

N=2,500 rpm.

Balance quality grades for various groups of

representative rotors:

πx N U Ux Nx π

x =

M M x 30

G x 30

πxN

Example 3

G value reflects the balancing quality of a toolholder

according to its rotational speed (N).

= e = = 4 (g x mm/kg)

General machine tool parts - G6.3

General toolholders and machine drivers - G2.5

Grinding machine drivers - G1.0

Spindles of precision grinders - G0.4

929

Power Chucks

With this tool, only a small tightening torque

compresses the frontal nose, providing an

extremely high gripping force. It is designed for

roughing and finishing applications in milling where

high torque transmission, maximum accuracy,

compactness and easy operation are required.

• The clamping nut is not threaded (as in ER collet chucks)

• Designed for direct chucking of the tool shank –

no need for intermediate collet for

maximum gripping force

• Sealed nut construction

• No axial drawback of the tool shank

as chuck is tightened

• Thick wall construction to withstand

greater side loading forces

The high gripping force achieved by the MAXIN

POWER CHUCK results from the shallow nose

tapered cone (1) with helical slot (3) inside the internal

chuck bore. It exerts a very high clamping force when

the clamping nut (2) is rotated in the axial direction.

The shallow taper of the tool nose (1) and the angled

position of the needle bearing (4) that sit in the cage

create the axial movement of the clamping nut (2).

This unique clamping mechanism eliminates

axial movement of the shank while clamping,

simplifying the preset process.

Runout Accuracy

Maximum runout at 3XD overhang is less 0.01 mm

1. Shallow tapered front end cone

2. Clamping nut

3. Helical slot

4. Needle bearing cage

5. Front seal

6. Ventilation bore (thread M4)

7. Preset screw thread

8. Cap screw (for the preset screw)

9. Preset screw

10. Ground bore

11. Grip groove (for collet release)

Assembly and Disassembly

of Shank Cutter with Wrench

Tighten the nut with the spanner wrench

until clamping is achieved.

Loosen the nut with the spanner wrench

to remove the cutting tool.

Instructions for Proper Use

To avoid damage to the MAXIN mechanism,

never tighten the clamping nut unless there is a

shank inside the bore.

After removing the cutting tool from the MAXIN,

the clamping nut must be unscrewed one extra

turn to prevent reduction of the clamping power

and to ensure maximum gripping force.

Clamping Torque Comparison

Preset Screw

In order to adjust the projection length

of the cutting tool you can use a preset

screw inside the MAXIN internal bore part #9.

This is supplied as an optional accessory.

Insertion of SC Collets and Shanks

The cutting tool should be inserted into the collet

before inserting it into the MAXIN chuck.

Insert the collet into the MAXIN chuck until the

collet reaches the front end of the chuck.

For maximum rigidity and accuracy

insert the shank cutters to the full ground area

of the collet.

In order to adjust the length of the cutting tool, use

a preset screw inside the collet (optional).

When using SC collet inside the MAXIN chuck,

the runout accuracy may be affected.

In case of cutting tool damage or crash during

machining, the MAXIN chuck has to be inspected

for cracks and that proper runout is maintained.

See pages 965-966

1. Do not use Weldon type shanks.

2. Insert shank at least Lmin into the chuck.

3. In order to maintain a firm grip, the shank’s surface

finish should have a roughness of at least N5.

931

ADJ Operating Instructions

Radial and Angular Alignment Toolholder

Tighten the Cutting Tool

Angular Adjustment

Clamp the cutting tool into the chuck

and make sure that screws no. 1 & 3 are

tightened until a slight resistance is felt.

Place the dial indicator on the ground area B.

Adjust the axial runout to 0.001 mm with

4 adjustment screws (no. 2) located on the

face of the chuck.

Final Clamping

Place the dial indicator (with a resolution of 0.001 mm)

on the ground area A and adjust the runout to 0.001

mm. The adjustment should be made with the 4 screws

(no. 1) located on the outer diameter of the toolholder.

Slightly tighten the 4 clamping screws (no. 3)

located on the face of the chuck, and then

the 4 screws on the outer diameter.

Final Runout Check

After adjusting and tightening, recheck the axial and radial

runout to make sure that runout of 0.001 mm

is maintained. If necessary, do fine tuning.

BM-BN6 INSERT

BM-BNT6

ER 32 SPR...

Set Screw

Shoe Pad

932

GYRO - Radial and Angular Alignment Toolholder

Adjustable Toolholder for Easy Adjustment

of Radial and Angular Misalignment

Gyro is a rugged and adjustable toolholder developed

by ISCAR/ETM to solve drilling, tapping and reaming

problems encountered on CNC and turret lathes.

Its unique design allows smooth and easy adjustment of

radial and angular misalignment between chuck

and turret.

Angular Adj. 1º

Gyro reduces total machining time by making it possible

to complete machining of holes in one drilling step and

to achieve tolerances as close as 0.01 mm, thereby

eliminating subsequent boring or reaming operations.

• A breakthrough in drilling technology for CNC lathes

• Dramatic increase in tool performance at reduced cost

• Enables high precision drilling to a close tolerance

of h6, to be performed as a final boring operation

on CNC lathes

• Reduces machining time by completing the bore

in one drilling step, eliminating secondary turning

and boring operations

• Prolongs cutting tool life tenfold and more, especially

for high performance HSS, solid and brazed

carbide drills, center drills, taps and reamers

• Dramatic increase in speed and feed by up to 300%

• Coolant supply through the shank center of

the tool shoulder for oil hole cutting tools

• Easy adjustment for correcting misalignment between

chuck and turret axis (drill and workpiece)

• Precise and efficient tool clamping with ER collets

and ER sealed Coolit Jet collets

• Quick functional adjustment is made on machine

by using ISCAR/ETM plug and ring gauge kit

Radial adjustment screw

Angular set ring

Front part

Alignment test bar

Test bushing

ER nut

Coolant connection

For operation instructions see the brochure

packed with the tool.

Notes

A soft material bar should be

used to test the bar diameter

for the alignment procedure.

Test bar

• Coolant supply should be minimum 10 bar and maximum

80 bar for small diameter oil hole drills ranging from 3-20

mm. (the normal machine pressure of 4 bar is insufficient).

• Coolant filtration is most important to eliminate

chips from blocking the drill oil hole.

• To ensure maximum performance of the GYRO,

the backlash of the turret indexing and support

axis mechanism should be checked and readjusted

according to the machine standard.

First time users should buy a GYRO kit which includes a test

bar and a bushing for performing the alignment procedure.

Alignment bushing

933

Short Collet Chucks

934

HSK DIN 69893

Short Collet Chuck ER

Shortest overhang

Suitable for regular and shrink collets

High gripping force

Reduces vibration

Better runout and repeatability

Balanced to G2.5, 20,000 rpm

Symmetric design for high speed machining

Cost effective

Short holder for ER spring and shrink collets for

maximum rigidity and better cutting conditions.

ER - Collet Chuck Features

ER-TOPTM NUT

Perfect balance and accuracy

Exclusive anti-friction mechanism

Powerful gripping force, 50-100%

higher than conventional design

Compact design, standard

size, DIN 6499

HARD TOUCH protective coating

ER-COOLITTM JET

Ultra precision runout 0.01/ 0.005

Worldwide patented sealing system

Special Corrosion protection

Super-finished execution

Collapsibility 1 mm

ER-COLLET CHUCK

Runout O.D. - I.D. Max. 0.003

Two hole for symmetrical

design for high spindle

speed from 20,000 RPM

Superior surface finish

Ra 0.4

Taper accuracy DIN standard

85% fitness

Hole for FRID chip

935

Recommmended Toolholder for Different Shank Types

SRK/SRKIN

CYLINDRICAL SHANK

DIN 6499

MAXIN POWER

EM

(DIN1835

FORM A/B)

EM E

(DIN1835 FORM E)

936

WELDON SHANK

NOTCH SHANK

Hydraulic Chucks

ISCAR-ETM has expanded its toolholder clamping

options by adding hydraulic chucks.

These hydraulic chucks range from 6-32 mm.

This type of chucking system is used for

rotating and stationary applications.

Actuator

Main Applications

Fine and accurate machining

Finish milling

Internal turning

Hydraulic

Axial Adjustment

0.003

• High runout accuracy of less than 0.003 mm

• Very low torque required to activate the clamping

mechanism, by using a 4 mm Allen key

• Prolongs cutting tool life and improves

surface finish due to vibration damping

• Easy presetting by using an internal preset screw

• All rotating chucks feature a symmetrical and balanced

design for high speed machining of up to 25,000 min-1

• Available with threaded holes for fine balancing

• Consistent and secure clamping force when

used within the recommended speed range

• Suitable for both Weldon and cylindrical

shank clamping

• Very convenient and safe tool change on

the machine

Two main HYDROFIT chuck types

are available

• Taper shanks for rotating applications

• VDI DIN 69880 in sizes 30 and 40 for

stationary applications on CNC lathes

2.5xd

To ensure correct functioning of the

hydraulic chuck, the following instructions

should be followed:

Tools with cylindrical shanks in accordance with DIN 1835

and DIN 6535 forms (HA) and B (HB) up to

20 mm diameters should be manufactured according

to h6 tolerance and Ramin = 0.3 ground.

Tools with DIN 6535 HE (whistle notch) shanks

should be used in reduction elements, to

avoid damaging the chucking hole.

• Clean any grease and dirt from the chuck mounting hole

and the tool shank. Insert the tool shank up to the stopper.

Make sure that the minimum chucking length

is maintained.

• Using the hexagonal-headed key, rotate the clamping

screw in a clockwise direction until the end.

Do not attempt to clamp the chuck without a shank inside

as it may break the expansion clamping sleeve.

• To release the tool, turn the clamping screw in

a counterclockwise direction by about 5 or 6

revolutions and remove the tool.

937

938

DIN69871-A/B

f2

DIN69871 Form A/AD/B/ADB

Toolholder Standard

f3

No coolant through hole

f1

8°17'50"

d6

Type AD

Central coolant hole

Coolant through flange

d12

Coolant through spindle

Type ADB

a±0.1

b (H12)

d3 (H7)

d5 ±0.05

d8 max

f1 ±0.1

SK 30

SK 40

SK 50

72.3

107.25

f2 min.

f3 -0.1

L1 -0.3

L4 min.

L5 -0.3

L6 -0.4

L7 -0.4

e1 ±0.1

TAPER AT3

101.75

0.004

939

DIN69871-ER (form ADB)

DIN 6499 ER Collet Chucks

with a DIN 69871 Form

ADB Taper Shanks

DIN69871 30 ER16X 63

DIN69871 30 ER32X 65

DIN69871 40 ER16X 63

DIN69871 40 ER16X100

DIN69871 40 ER16X160 (1)

DIN69871 40 ER20X 63

DIN69871 40 ER20X100

DIN69871 40 ER20X160 (1)

DIN69871 40 ER25X 65

DIN69871 40 ER25X100

DIN69871 40 ER25X150

DIN69871 40 ER32X 65

DIN69871 40 ER32X100

DIN69871 40 ER32X150

DIN69871 40 ER40X 70

DIN69871 40 ER40X100

DIN69871 50 ER16X100

DIN69871 50 ER16X160 (1)

DIN69871 50 ER16X200 (1)

DIN69871 50 ER20X100

DIN69871 50 ER20X160 (1)

DIN69871 50 ER25X100

DIN69871 50 ER25X150

DIN69871 50 ER25X200 (1)

DIN69871 50 ER32X100

DIN69871 50 ER32X150

DIN69871 50 ER32X200 (1)

DIN69871 50 ER40X100

DIN69871 50 ER40X150

DIN69871 50 ER40X200 (1)

DIN69871 50 ER50X100

DIN69871 50 ER50X150

ER 25-50

DCONNWS(2)

DCONXWS(3)

ER50

43.9

140.9

M18X1.5

M16X2

M22X1.5

M28X1.5

M36X1.5