YBD152 是针对铸铁材料中高速车削与半精加工开发的一款CVD涂层硬质合金材质。它能够在灰口铸铁的高速干式切削中提供较好的耐磨性,并能在中速加工时承受轻微的断续切削,是铸铁零件半精加工领域的材质选择之一。
核心定位
YBD152是铸铁加工系列中推荐的CVD涂层硬质合金牌号,适用于K类(铸铁)的半精加工和精加工,主要推荐用于中高速加工领域。其核心优势在于(中厚Al₂O₃+厚TiCN)涂层与坚硬基体的组合——厚TiCN层提供较好的抗磨料磨损性能,中厚Al₂O₃层作为热屏障在切削时可保护基体;基体坚硬且表面光滑,涂层与基体结合强度较高,具有较好的抗剥落性,在铸铁的高速加工中可保持较好的耐磨性。该牌号与同系列中适用于灰口铸铁高速连续切削的YBD052(K05–K15)和球墨铸铁高速加工的YBD102(K05–K20)等牌号形成产品组合,可覆盖铸铁材料从高速连续切削到中速轻微断续切削的多种加工需求。
适用材料:灰口铸铁(Gray Cast Iron)、球墨铸铁(Ductile Cast Iron)、部分合金铸铁(Alloy Cast Iron)
适用工况:中高速加工;连续切削至轻微断续切削;干式切削或湿式切削;半精加工、精加工
核心定位关键词:铸铁车削加工、CVD涂层、中厚Al₂O₃+厚TiCN涂层、高耐磨性、抗剥落性、半精加工
牌号详情
| 技术维度 | 详细说明 |
|---|---|
| 涂层类型 | CVD涂层(化学气相沉积),采用(中厚Al₂O₃+厚TiCN)多层复合涂层结构。厚TiCN层提供较好的抗磨料磨损性能,中厚Al₂O₃层作为热屏障在高速切削时可保护基体。 |
| 涂层性能 | 涂层与坚硬基体结合,具有较好的抗剥落性,在铸铁的高速切削中可保持较好的耐磨性。 |
| 基体特点 | 坚硬硬质合金基体,表面光滑,晶粒分布均匀。 |
| 性能表现 | 在灰口铸铁和球墨铸铁的车削加工中具有较好的耐磨性;在中高速加工条件下可实现较为稳定的加工效果;在中速时还能承受轻微断续切削,同时应用于铸铁的铣削时也有较强的通用性。 |
切削参数参考
YBD152在铸铁车削加工中的推荐切削速度需根据工件材料、加工设备刚性和夹持方式等因素进行调整。以下为典型应用中的参考范围:
| 工件材料 | 硬度/特性 | 推荐切削速度 Vc(m/min) | 推荐进给量 f(mm/rev) | 推荐切削深度 ap(mm) | 刀片型号 |
|---|---|---|---|---|---|
| 灰口铸铁 | 高速干式切削 | 150–300(参考) | 0.10–0.30 | 0.5–3.0 | CNMA120408 |
| 灰口铸铁 | 粗加工 | 150–250(参考) | 0.15–0.35 | 1.0–4.0 | CNMA120416 |
| 灰口铸铁 | 仿形加工 | 120–220(参考) | 0.10–0.30 | 0.5–2.5 | DNMA150612 |
| 灰口铸铁(铣削) | 半精铣 | 120–220 | 0.10–0.30 mm/z | 1.0–3.0 | SNGX1205ANN-GM |
*以上切削参数基于典型稳定工况,实际切削条件需根据加工设备刚性、工件材料及夹持方式等因素进行调整。*
应用领域
该牌号主要适用于灰口铸铁及球墨铸铁的车削和铣削加工,在中高速、稳定至轻微断续切削条件下表现较为稳定:
| 材料类别 | ISO 组别 | 材料举例 | 应用说明 |
|---|---|---|---|
| 灰口铸铁(主要应用) | K 类(K10–K25) | HT250、HT300 | 外圆车削、端面车削、内孔车削;中高速加工;半精加工、精加工 |
| 球墨铸铁(主要应用) | K 类 | QT450、QT500 | 外圆车削、端面车削;中高速加工;半精加工 |
| 合金铸铁(次要应用) | K 类 | 合金铸铁 | 外圆车削;中高速加工 |
典型应用场景
汽车工业:汽车发动机缸体、刹车盘、飞轮等铸铁零部件的中高速车削加工。YBD152在铸铁中高速车削时具有较好的耐磨性,在中速时还能承受轻微断续切削,适用于铸铁件的半精加工和精加工。
通用机械:铸铁泵体、阀体、管道连接件等零部件的批量车削加工。
铸铁仿形加工:配合DNMA150612(55°菱形)等刀片型号,用于铸铁工件的仿形车削加工。
铸铁铣削加工:YBD152应用于铸铁的铣削时也有较强的通用性,适用于铸铁的半精铣及精铣。
相关刀片型号
| 型号 | 牌号 | 描述 |
| ANGX110504PNR-GM YBD152 | YBD152 | 铣刀片 |
| ANGX110508PNR-GM YBD152 | YBD152 | 铣刀片 |
| ANGX150608PNR-GM YBD152 | YBD152 | 铣刀片 |
| ANGX150616PNR-GM YBD152 | YBD152 | 铣刀片 |
| ANGX150620PNR-GM YBD152 | YBD152 | 铣刀片 |
| APKT11T304-APM YBD152 | YBD152 | 铣刀片 |
| APKT11T308-APM YBD152 | YBD152 | 铣刀片 |
| APKT11T312-APM YBD152 | YBD152 | 铣刀片 |
| APKT11T320-APM YBD152 | YBD152 | 铣刀片 |
| APKT160408-APM YBD152 | YBD152 | 铣刀片 |
| APKT160416-APM YBD152 | YBD152 | 铣刀片 |
| APKT160420-APM YBD152 | YBD152 | 铣刀片 |
| APKT160424-APM YBD152 | YBD152 | 铣刀片 |
| CCMT060204-HM YBD152 | YBD152 | 车刀片 |
| CCMT09T304-HR YBD152 | YBD152 | 车刀片 |
| CCMT09T308-HM YBD152 | YBD152 | 车刀片 |
| CCMT09T308-HR YBD152 | YBD152 | 车刀片 |
| CCMT120404-HM YBD152 | YBD152 | 车刀片 |
| CCMT120408-HM YBD152 | YBD152 | 车刀片 |
| CCMT120408-HR YBD152 | YBD152 | 车刀片 |
| CNE121006B YBD152 | YBD152 | 铣刀片 |
| CNMA120408 YBD152 | YBD152 | 车刀片 |
| CNMA120412 YBD152 | YBD152 | 车刀片 |
| CNMA120416 YBD152 | YBD152 | 车刀片 |
| CNMA160616 YBD152 | YBD152 | 车刀片 |
| CNMA190616 YBD152 | YBD152 | 车刀片 |
| CNMG120404-PM YBD152 | YBD152 | 车刀片 |
| CNMG120408-DR YBD152 | YBD152 | 车刀片 |
| CNMG120408-PM YBD152 | YBD152 | 车刀片 |
| CNMG120412-DR YBD152 | YBD152 | 车刀片 |
| CNMG120412-PM YBD152 | YBD152 | 车刀片 |
| CNMG120416-DR YBD152 | YBD152 | 车刀片 |
| CNMG160612-DR YBD152 | YBD152 | 车刀片 |
| CNMG160612-PM YBD152 | YBD152 | 车刀片 |
| CNMG190612-DR YBD152 | YBD152 | 车刀片 |
| CNMG190612-PM YBD152 | YBD152 | 车刀片 |
| CNMG190616-DR YBD152 | YBD152 | 车刀片 |
| DCMT11T304-HM YBD152 | YBD152 | 车刀片 |
| DCMT11T304-HR YBD152 | YBD152 | 车刀片 |
| DCMT11T308-HM YBD152 | YBD152 | 车刀片 |
| DNMA150608 YBD152 | YBD152 | 车刀片 |
| DNMG150608-DR YBD152 | YBD152 | 车刀片 |
| DNMG150608-PM YBD152 | YBD152 | 车刀片 |
| DNMG150612-PM YBD152 | YBD152 | 车刀片 |
| HNGX090516-MR YBD152 | YBD152 | 铣刀片 |
| HNGX090520-MR YBD152 | YBD152 | 铣刀片 |
| LNKT1506EN-ZR YBD152 | YBD152 | 铣刀片 |
| MPHT120408-DM YBD152 | YBD152 | 铣刀片 |
| ODHT060508-GH YBD152 | YBD152 | 铣刀片 |
| ODHT060508-GM YBD152 | YBD152 | 铣刀片 |
| ONHU060408ANN-GM YBD152 | YBD152 | 铣刀片 |
| ONHU060408-PF YBD152 | YBD152 | 铣刀片 |
| ONHU060408-PM YBD152 | YBD152 | 铣刀片 |
| ONHU09T508ANN-GH YBD152 | YBD152 | 铣刀片 |
| ONHU09T508ANN-GM YBD152 | YBD152 | 铣刀片 |
| PNEG110512R-CF YBD152 | YBD152 | 铣刀片 |
| PNEG110512R-CM YBD152 | YBD152 | 铣刀片 |
| PNEG110512R-CR YBD152 | YBD152 | 铣刀片 |
| SCMT09T308-HM YBD152 | YBD152 | 车刀片 |
| SCMT120408-HM YBD152 | YBD152 | 车刀片 |
| SCMT120408-HR YBD152 | YBD152 | 车刀片 |
| SEET12T3-CM YBD152 | YBD152 | 铣刀片 |
| SEET12T3-CR YBD152 | YBD152 | 铣刀片 |
| SNEG1205ANR-GM YBD152 | YBD152 | 铣刀片 |
| SNEG1205ANR-GR YBD152 | YBD152 | 铣刀片 |
| SNEG1506ANR-GM YBD152 | YBD152 | 铣刀片 |
| SNEG1506ANR-GR YBD152 | YBD152 | 铣刀片 |
| SNEG1907ANR-GR YBD152 | YBD152 | 铣刀片 |
| SNGY12T508PNR-GM YBD152 | YBD152 | 铣刀片 |
| SNKN1204ENN YBD152 | YBD152 | 铣刀片 |
| SNMA120408 YBD152 | YBD152 | 车刀片 |
| SNMA120412 YBD152 | YBD152 | 车刀片 |
| SNMA190616 YBD152 | YBD152 | 车刀片 |
| SNMG120412-DR YBD152 | YBD152 | 车刀片 |
| SNMG120412-PM YBD152 | YBD152 | 车刀片 |
| SNMG150612-DR YBD152 | YBD152 | 车刀片 |
| SNMG150612-PM YBD152 | YBD152 | 车刀片 |
| SNMG190616-DR YBD152 | YBD152 | 车刀片 |
| TCMT090204-HM YBD152 | YBD152 | 车刀片 |
| TCMT110204-HM YBD152 | YBD152 | 车刀片 |
| TCMT110208-HM YBD152 | YBD152 | 车刀片 |
| TCMT16T308-HM YBD152 | YBD152 | 车刀片 |
| TCMT16T308-HR YBD152 | YBD152 | 车刀片 |
| TCMT16T312-HR YBD152 | YBD152 | 车刀片 |
| TCMT220408-HR YBD152 | YBD152 | 车刀片 |
| TNMA160404 YBD152 | YBD152 | 车刀片 |
| TNMA160408 YBD152 | YBD152 | 车刀片 |
| TNMA220408 YBD152 | YBD152 | 车刀片 |
| TNMG160408-DR YBD152 | YBD152 | 车刀片 |
| TNMG160408-PM YBD152 | YBD152 | 车刀片 |
| TNMG220412-DR YBD152 | YBD152 | 车刀片 |
| TPMR160308 YBD152 | YBD152 | 车刀片 |
| VBMT160408-HM YBD152 | YBD152 | 车刀片 |
| VNMG160408-PM YBD152 | YBD152 | 车刀片 |
| WNHU060404PNR-GM YBD152 | YBD152 | 铣刀片 |
| WNHU060408PNR-GM YBD152 | YBD152 | 铣刀片 |
| WNHU080608PNR-GM YBD152 | YBD152 | 铣刀片 |
| WNHU080612PNR-GM YBD152 | YBD152 | 铣刀片 |
| WNHU080616PNR-GM YBD152 | YBD152 | 铣刀片 |
| WNMA080408 YBD152 | YBD152 | 车刀片 |
| WNMG060408-DR YBD152 | YBD152 | 车刀片 |
| WNMG080408-DR YBD152 | YBD152 | 车刀片 |
| WNMG080408-PM YBD152 | YBD152 | 车刀片 |
| WNMG080412-DR YBD152 | YBD152 | 车刀片 |
| WNMG080412-PM YBD152 | YBD152 | 车刀片 |
| WNMG080416-PM YBD152 | YBD152 | 车刀片 |
| XEEC120904 YBD152 | YBD152 | 铣刀片 |
| CCMT09T304-TC YBD152C | YBD152C | 车刀片 |
| CCMT09T308-TC YBD152C | YBD152C | 车刀片 |
| CCMT120404-TC YBD152C | YBD152C | 车刀片 |
| CCMT120408-TC YBD152C | YBD152C | 车刀片 |
| CNMA120408 YBD152C | YBD152C | 车刀片 |
| CNMA120412 YBD152C | YBD152C | 车刀片 |
| CNMG120404-TC YBD152C | YBD152C | 车刀片 |
| CNMG120408-TC YBD152C | YBD152C | 车刀片 |
| CNMG120412-TC YBD152C | YBD152C | 车刀片 |
| CNMG160608-TC YBD152C | YBD152C | 车刀片 |
| CNMG160612-TC YBD152C | YBD152C | 车刀片 |
| DNMG150608-TC YBD152C | YBD152C | 车刀片 |
| SNMG120408-TC YBD152C | YBD152C | 车刀片 |
| VNMG160404-TC YBD152C | YBD152C | 车刀片 |
| WNMA080412 YBD152C | YBD152C | 车刀片 |
| WNMG080408-TC YBD152C | YBD152C | 车刀片 |
| WNMG080412-TC YBD152C | YBD152C | 车刀片 |
| CNMG120416-PM YBD152 | YBD152 | 车刀片 |
| CNMG160616-DR YBD152 | YBD152 | 车刀片 |
| CNMG190624-DR YBD152 | YBD152 | 车刀片 |
| CPMT060204-HF YBD152 | YBD152 | 车刀片 |
| DCMT150408-TC YBD152 | YBD152 | 车刀片 |
| DNMG150408-PM YBD152 | YBD152 | 车刀片 |
| ONHU08T508-PM YBD152 | YBD152 | 铣刀片 |
| RCMX2507MO YBD152 | YBD152 | 车刀片 |
| RNMG120400 YBD152 | YBD152 | 车刀片 |
| SCMT120412-HR YBD152 | YBD152 | 车刀片 |
| SNMG090308-PM YBD152 | YBD152 | 车刀片 |
| SNMG120416-DR YBD152 | YBD152 | 车刀片 |
| SNMG150616-DR YBD152 | YBD152 | 车刀片 |
| SNMG190612-DR YBD152 | YBD152 | 车刀片 |
| TCMT090208-HM YBD152 | YBD152 | 车刀片 |
| TNMG160404-PM YBD152 | YBD152 | 车刀片 |
| TNMG220416-DR YBD152 | YBD152 | 车刀片 |
| WNMA080404 YBD152 | YBD152 | 车刀片 |
| RNMG120400 YBD152C | YBD152C | 车刀片 |
| TNMA220416 YBD152C | YBD152C | 车刀片 |
| TNMG160412-TC YBD152C | YBD152C | 车刀片 |
| CCMW09T308 YBD151 | YBD151 | 车刀片 |
| TPUN220408 YBD151 | YBD151 | 车刀片 |
| WNMG060404-PMF YBD151 | YBD151 | 车刀片 |
| APKT11T308-PM YBD152 | YBD152 | 铣刀片 |
| APKT160408-PM YBD152 | YBD152 | 铣刀片 |
| CCMT060204-HF YBD152 | YBD152 | 车刀片 |
| CCMT060208-HM YBD152 | YBD152 | 车刀片 |
| CCMT060208-HR YBD152 | YBD152 | 车刀片 |
| CCMT09T304-HF YBD152 | YBD152 | 车刀片 |
| CCMT09T304-HM YBD152 | YBD152 | 车刀片 |
| CCMT09T308-HF YBD152 | YBD152 | 车刀片 |
| CCMW120408 YBD152 | YBD152 | 车刀片 |
| CNMA160612 YBD152 | YBD152 | 车刀片 |
| CNMA190612 YBD152 | YBD152 | 车刀片 |
| CNMG160608-DR YBD152 | YBD152 | 车刀片 |
| CNMG160608-PM YBD152 | YBD152 | 车刀片 |
| CNMG160616-PM YBD152 | YBD152 | 车刀片 |
| CNMG190608-DR YBD152 | YBD152 | 车刀片 |
| CNMG190616-PM YBD152 | YBD152 | 车刀片 |
| DCMT070204-HM YBD152 | YBD152 | 车刀片 |
| DCMT070208-HM YBD152 | YBD152 | 车刀片 |
| DCMT11T304-HF YBD152 | YBD152 | 车刀片 |
| DCMT11T308-HR YBD152 | YBD152 | 车刀片 |
| DCMT11T312-HM YBD152 | YBD152 | 车刀片 |
| DNMA150612 YBD152 | YBD152 | 车刀片 |
| DNMA150616 YBD152 | YBD152 | 车刀片 |
| DNMG150412-PM YBD152 | YBD152 | 车刀片 |
| DNMG150604-PM YBD152 | YBD152 | 车刀片 |
| DNMG150612-DR YBD152 | YBD152 | 车刀片 |
| DNMG150616-DR YBD152 | YBD152 | 车刀片 |
| HNGX090530-HDR YBD152 | YBD152 | 铣刀片 |
| LNE32.534 YBD152 | YBD152 | 铣刀片 |
| LNEX120906-4R1.0 YBD152 | YBD152 | 铣刀片 |
| LNKT120608PNR-GM YBD152 | YBD152 | 铣刀片 |
| LNKT160708PNR-GM YBD152 | YBD152 | 铣刀片 |
| LXE150905-4R0.8 YBD152 | YBD152 | 铣刀片 |
| ODHT060508-GL YBD152 | YBD152 | 铣刀片 |
| ODMT060512-GM YBD152 | YBD152 | 铣刀片 |
| OFKT05T3-DM YBD152 | YBD152 | 铣刀片 |
| ONHU060404ANN-GL YBD152 | YBD152 | 铣刀片 |
| ONHU060408ANN-GH YBD152 | YBD152 | 铣刀片 |
| ONHU060408-CM YBD152 | YBD152 | 铣刀片 |
| ONMU060408-GM YBD152 | YBD152 | 铣刀片 |
| ONMU09T512-GH YBD152 | YBD152 | 铣刀片 |
| ONMU09T512-GM YBD152 | YBD152 | 铣刀片 |
| PNEG110512L-CM YBD152 | YBD152 | 铣刀片 |
| PNEG110512L-CR YBD152 | YBD152 | 铣刀片 |
| RCKT1204MO-DM YBD152 | YBD152 | 铣刀片 |
| RCMT1204MO YBD152 | YBD152 | 车刀片 |
| RCMX1606MO YBD152 | YBD152 | 车刀片 |
| RCMX2006MO YBD152 | YBD152 | 车刀片 |
| SCMT09T304-HM YBD152 | YBD152 | 车刀片 |
| SCMT09T304-HR YBD152 | YBD152 | 车刀片 |
| SCMT09T308-HR YBD152 | YBD152 | 车刀片 |
| SEET09T308PER-PM YBD152 | YBD152 | 铣刀片 |
| SEET09T308PER-PR YBD152 | YBD152 | 铣刀片 |
| SEET120308PER-PM YBD152 | YBD152 | 铣刀片 |
| SEET120308PER-PR YBD152 | YBD152 | 铣刀片 |
| SEET12T3-CF YBD152 | YBD152 | 铣刀片 |
| SEET12T3-W YBD152 | YBD152 | 铣刀片 |
| SEHW1204AFTN YBD152 | YBD152 | 铣刀片 |
| SEKN1203AFTN YBD152 | YBD152 | 铣刀片 |
| SEKN1203AFTNX YBD152 | YBD152 | 铣刀片 |
| SNCU120408-CF YBD152 | YBD152 | 铣刀片 |
| SNCU120412-CF YBD152 | YBD152 | 铣刀片 |
| SNCU120412-CM YBD152 | YBD152 | 铣刀片 |
| SNCU120420-W YBD152 | YBD152 | 铣刀片 |
| SNCU1204-W YBD152 | YBD152 | 铣刀片 |
| SNCU120508-CM YBD152 | YBD152 | 铣刀片 |
| SNCU1205ANN-CM YBD152 | YBD152 | 铣刀片 |
| SNGX1205ENN-GM YBD152 | YBD152 | 铣刀片 |
| SNKN250724T32 YBD152 | YBD152 | 重载车刀片 |
| SNMA150612 YBD152 | YBD152 | 车刀片 |
| SNMA190612 YBD152 | YBD152 | 车刀片 |
| SNMG120404-PM YBD152 | YBD152 | 车刀片 |
| SNMG120408-DR YBD152 | YBD152 | 车刀片 |
| SNMG120408-PM YBD152 | YBD152 | 车刀片 |
| SNMG190612-PM YBD152 | YBD152 | 车刀片 |
| SNUN120408 YBD152 | YBD152 | 车刀片 |
| SNUN120412 YBD152 | YBD152 | 车刀片 |
| SNUN250724T32 YBD152 | YBD152 | 重载车刀片 |
| SPMW120408 YBD152 | YBD152 | 车刀片 |
| TCMT090208-HR YBD152 | YBD152 | 车刀片 |
| TCMT110204-HF YBD152 | YBD152 | 车刀片 |
| TCMT16T304-HM YBD152 | YBD152 | 车刀片 |
| TCMW16T308 YBD152 | YBD152 | 车刀片 |
| TNEF1204AN-CA YBD152 | YBD152 | 铣刀片 |
| TNMA160412 YBD152 | YBD152 | 车刀片 |
| TNMA160416 YBD152 | YBD152 | 车刀片 |
| TNMA220412 YBD152 | YBD152 | 车刀片 |
| TNMG160412-DR YBD152 | YBD152 | 车刀片 |
| TNMG160412-PM YBD152 | YBD152 | 车刀片 |
| TNMG220408-DR YBD152 | YBD152 | 车刀片 |
| TNMG220408-PM YBD152 | YBD152 | 车刀片 |
| TNMG220412-PM YBD152 | YBD152 | 车刀片 |
| VNMG160404-PM YBD152 | YBD152 | 车刀片 |
| WNMA060408 YBD152 | YBD152 | 车刀片 |
| WNMA080412 YBD152 | YBD152 | 车刀片 |
| WNMG060408-PM YBD152 | YBD152 | 车刀片 |
| WNMG060412-PM YBD152 | YBD152 | 车刀片 |
| WNMG080404-PM YBD152 | YBD152 | 车刀片 |
| WNMG080416-DR YBD152 | YBD152 | 车刀片 |
| ZT03.LN1409.0025 YBD152 | YBD152 | 铣刀片 |
| ZT03-LN2712.0023 YBD152 | YBD152 | 铣刀片 |
| RCMX3209MO-GR YBD152A | YBD152A | 重载车刀片 |
| CCMT060204-TC YBD152C | YBD152C | 车刀片 |
| CNMA120416 YBD152C | YBD152C | 车刀片 |
| CNMG120416-TC YBD152C | YBD152C | 车刀片 |
| CNMG160616-TC YBD152C | YBD152C | 车刀片 |
| CNMM190616-HDR YBD152C | YBD152C | 车刀片 |
| DNMG150612-TC YBD152C | YBD152C | 车刀片 |
| SNMA120412 YBD152C | YBD152C | 车刀片 |
| SNMG120412-TC YBD152C | YBD152C | 车刀片 |
| TNMG160404-TC YBD152C | YBD152C | 车刀片 |
| TNMG160408-TC YBD152C | YBD152C | 车刀片 |
| TNMG220412-TC YBD152C | YBD152C | 车刀片 |
| VNMG160408-TC YBD152C | YBD152C | 车刀片 |
| VNMG160412-PM YBD152C | YBD152C | 车刀片 |
| VNMG160412-TC YBD152C | YBD152C | 车刀片 |
| WNMA080404 YBD152C | YBD152C | 车刀片 |
| WNMA080408 YBD152C | YBD152C | 车刀片 |
| WNMA080416 YBD152C | YBD152C | 车刀片 |
| WNMG080404-TC YBD152C | YBD152C | 车刀片 |